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Summary of Contents for DeFelsko PosiTector6000
- Page 1 Full Guide v. 7.7...
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Page 2: Table Of Contents
Table of Contents Table of Contents Introduction ............Quick Start ............Certification ............Probes ..............Calibration, Verification and Adjustment ..... Menu Operation ..........Cal Settings Menu ..........10 Zero ..............10 1 Pt Adjust ............11 2 Pt Adjust ............11 N Lock ............ - Page 3 Accessing Stored Measurement Data ....24 PosiSoft.net ........... 24 PosiSoft Desktop..........24 PosiTector App ..........Connect Menu ............. 25 WiFi..............25 Access Point........... 25 USB..............27 USB Serial Streaming........27 Sync.net Now..........28 Bluetooth Smart..........28 Bluetooth............29 Updates ............
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Page 4: Introduction
Introduction Introduction Principles of Operation probes use the magnetic principle to measure the thickness of non-magnetic coatings on ferrous metals. probes use the eddy current principle to measure the thickness of non-conductive coatings on non-ferrous metals. probes combine the full abilities of both the "F" and "N" probes. PosiTector 6000 Included Accessories: - Probe Only: - Protective rubber holster with belt clip... -
Page 5: Certification
Based on our product knowledge, data and customer feedback, a one year calibration interval from either the date of calibration, date of purchase, or date of receipt is a typical starting point. Written calibration procedures are available from DeFelsko Corporation at no charge. - Page 6 Typical Screen Current Calibration Substrate Setting (Advanced Only) Current Measurement Factory Calibration in Use Unit of Battery Indicator Measurement Pause / Resume Scroll through Trend Charts (Advanced only) Restore brightness after dimming Access the Menu (Advanced only)
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Page 7: Probes
(Standard or Advanced) accept ALL probes. See Gage bodies Gage Info (pg. 15) to find your body and probe type. More probe information is available at www.defelsko.com/p6000. To disconnect a probe from a body, slide the plastic probe connector horizontally (in the direction of the arrow) away from the body. - Page 8 “Xtreme” - ideal for measuring rough and/or hot surfaces up to 250° C (500° F). For complete details, see: http://www.defelsko.com/p6000/p6000_probe_details.htm Additional PosiTector Probes: The PosiTector body accepts a wide variety of probe types including magnetic, eddy current and ultrasonic coating thickness, surface profile,environmental, Shore hardness durometer, salt contamination and ultrasonic wall thickness probes.
- Page 9 Why is Measurement Important? Dry Film Thickness (DFT) is arguably the single most important measurement made during the application and inspection of protective coatings. Coatings are designed to perform their intended function when applied within a tight DFT range as specified by the manufacturer.
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Page 10: Calibration, Verification And Adjustment
PosiTector 6000 probes are shipped with a Certificate of Calibration showing traceability to a National Metrology Institution. For organizations with re-certification requirements, probes may be returned at regular intervals for calibration. DeFelsko recommends that customers establish calibration intervals based upon their own experience and work environment. Based on DeFelsko’s product knowledge, data and customer feedback, a... - Page 11 A reference standard is a sample of known thickness(es) against which a user may verify probe accuracy. Reference standards may be plastic shims, coated thickness standards, or sample parts whose coating thickness has been determined using other means. Verify accuracy at the beginning and the end of each work shift. During the work shift, if the Gage is dropped or suspected of giving erroneous readings, its accuracy should be re-verified.
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Page 12: Menu Operation
Menu Operation Menu Operation Gage functions are menu controlled. To access the Menu, power-up the Gage, then press the center navigation button. Below is a sample menu for a PosiTector 6000 Advanced Model: Memory Statistics Some buttons have a tick box to their Cal Settings right to indicate current status. -
Page 13: Cal Settings Menu
Cal Settings Menu Cal Settings Menu 1-point Calibration Adjustment Also known as an offset or correction value, there are 4 ways to perform this adjustment: (i) Simple Zero Calibration Adjustment Measure your uncoated part. If the Gage does not read "0" within the tolerance of the probe being used, lift the probe from the surface and adjust the display down (-) or up (+) until it reads "0". -
Page 14: Pt Adjust
1 Pt Adjust (iv) Average Adjustment to a Known Thickness On rough or curved surfaces a preferred method to (iii) is to take several readings on the known thickness and average the result. 1 Pt Adjust from the Cal Settings menu. (a) Select (b) Press (+) to select the number of readings to be used to obtain an average, typically 3 to 10 readings. -
Page 15: N Lock
4. Lift the probe from the surface and adjust the displayed reading down (-) or up (+) to the known thickness value of the thin item. Press to accept this value. 5. Repeat steps 2 - 4 for the thicker item. Cal Lock When selected, the icon will appear and all calibration settings... -
Page 16: Cal Memory
Calibration Memory Calibration Memory Cal Memory (Advanced models only) It is often convenient to store a particular calibration adjustment before making another. Then, if you return to that part, the corresponding calibration setting can be restored. A “setting” is any calibration adjustment. The PosiTector 6000 always displays the current calibration setting (ex. Cal 3) in the upper right corner of the display. -
Page 17: Setup Menu
Setup Menu Setup Menu Reset Reset (menu reset) restores factory settings and returns the Gage to a known condition. The following occurs: - All batches, stored measurements, images, and batch names are erased. - The icon will appear on the display. - Menu settings are returned to the following: Memory = OFF Cal Lock = OFF... -
Page 18: Gage Info
However, in Statistics and Limited # Avg. Scan modes, only the statistics and/or avergage is saved, not individual readings. Note that performing a scan may reduce the life of the probe and is recommended for smooth surfaces only. For additional information concerning Scan mode, visit http://www.defelsko.com/scan... - Page 19 (Gage must be powered ON). The battery state indicator icon is calibrated for the selected battery type. No damage will occur if the wrong battery type is selected. DeFelsko recommends eneloop (NiMH) rechargeable batteries. Units Converts the display from inch to metric or vice versa. Stored...
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Page 20: Statistics Menu
Statistics Menu Statistics Menu Statistics When selected, a icon and statistical summary will appear on the display. Mean Standard (average) Deviation # of measurements σ 49.8 Minimum ↨ Maximum measurement measurement Last reading Statistics microns Icon Remove the last measurement by pressing the (-) button. Press (+) to clear statistics. -
Page 21: Memory Management
Memory Management Memory Management The PosiTector 6000 has internal memory storage for recording measurement data. Stored measurements can be reviewed on-screen or accessed via computers, tablets and smart phones. Measurements are date and time-stamped. symbol appears and basic statistics are displayed when the Gage is set to store measurement data. -
Page 22: Advanced Models Menu
Advanced models store 100,000 readings in up to 1,000 batches. The Memory Menu includes the following options... New Batch Closes any currently opened batch and creates a new batch name using the lowest available number. For example, if only Batch 1 and Batch 3 exist, then Batch 2 would be created and made the current batch. -
Page 23: New Pa2
(see pg. 17) current reading microns New PA2 Helps determine if film thickness over a large area conforms to user specified min/max levels. See www.defelsko.com/pa2 New 90/10 Determines if a coating system complies with the IMO performance standard for protective coatings. See www.defelsko.com/9010... -
Page 24: Annotate
Delete Removes a batch or sub-batch completely from memory. The name is deleted and all measurements are erased. Sub-batches can be deleted individually. To delete all related sub-batches, simply delete the top-level batch. View Scroll using the Up or Down buttons through information, statistical summary, and a list of each reading in the currently opened batch. - Page 25 Notes: Instructions, descriptions or notes ( see Annotate, pg.21 None: Default screen shows statistics...
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Page 26: Display
NOTES: • PosiSoft.net and the PosiTector App are used to insert an Image and Notes into a batch. • Remove the last reading from the current open batch by pressing (-). • Calibration adjustments cannot be made if any measurements were taken with that setting and stored into a batch. -
Page 27: Accessing Stored Measurement Data
Accessing Stored Measurements Data Accessing Stored Measurements Data DeFelsko offers the following free solutions for viewing, analyzing and reporting data: PosiSoft USB Drive - Connect the Gage to a PC/Mac using the supplied USB cable. View and print readings and graphs using universal PC/Mac web browsers or file explorers. -
Page 28: Connect Menu
(Advanced models only) Allows connection to your local wireless network or mobile hot spot. Ideal for using your network’s internet connection for synchronizing stored measurements with PosiSoft.net (pg.24). See www.defelsko.com/wifi Enable Turns WiFi functionality ON. When selected, the icon will appear on the display. - Page 29 The PosiTector is now visible to all WiFi enabled devices. Simply connect your devices WiFi to the new PosiTector Access point. All PosiTectors are uniquely identified by their respective gage body serial numbers. AP Channel - Default Channel: 6 For most users the default channel will not have to be altered. If you are experiencing poor connection or are unable to connect, try another channel.
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Page 30: Usb
Advanced gage bodies have the ability to serial stream live readings from the USB port The following document links will help operators use this feature: http://www.defelsko.com/usb/PosiTectorAdvanced-USBserial.pdf PosiTector Advanced USB Serial Streaming Instructions -- http://www.defelsko.com/usb/gserial.zip Required driver (referenced in above document) --... -
Page 31: Sync.net Now
Sync .net Now The below WiFi, USB and Bluetooth menus contain a Sync .net Now option. When selected, the Gage immediately synchronizes stored measurement data via its respective communication method (internet connection required). Alternatively, select Auto Sync .net from within the USB connect menu to automatically synchronize upon connection to a PC. -
Page 32: Bluetooth
Allows individual readings to be sent to a computer, printer or compatible device as they are taken using Bluetooth wireless technology. See www.defelsko.com/bluetooth Pairing The instrument and receiving device must be paired before stored or streamed datasets can be transmitted. For pairing instructions, see http://www.defelsko.com/bluetooth... -
Page 33: Updates
Updates Determines if a software update is available for your Gage. If an update is available, a prompt will appear allowing the user to choose to perform the update at this time or not. To perform an update the Gage must be connected to an internet connected computer with PosiSoft Desktop (pg. -
Page 34: Temperature
Temperature Temperature Operating Range: +32° to +120°F (0 to +50°C) PosiTector 6000 compensates automatically temperature. Allow a few minutes for the probe to reach ambient temperature before measuring. Discard the first measurement taken in a notably different temperature condition. When measuring surfaces much hotter or colder than ambient, lift the probe at least 6 inches (15cm) and allow at least 1 second off the surface between measurements. -
Page 35: Additional Accessories
Begin by entering the Connect > Bluetooth menu. Turn Bluetooth PosiTector “Pair” printer. See: www.defelsko.com/bluetooth Streaming: In the Connect > Bluetooth menu, select the Stream tick box. All readings will now be simultaneously displayed on the LCD and sent to the printer. -
Page 36: Troubleshooting - General
If not, visit our Service & Support page for information on sending your Gage to us for a no charge evaluation. See: http://www.defelsko.com/service Probe takes a measurement even while held in the air: The probe may have been left near metal, including jewelry, during power up or at rest. -
Page 37: Technical Data
Technical Data Technical Data Gage Size: Measuring Range: 137 x 61 x 28 mm varies depending 5.4” x 2.4” x 1.1” probe model Accuracy: Weight: (without batteries) varies depending 140 g 4.9 oz on probe model Temperature Range: Resolution: +32° to +120°F varies depending 0 to +50°C on probe model... -
Page 38: Returning For Service
DeFelsko and PosiTector are trademarks of DeFelsko Corporation registered in the U.S. and in other countries. Other brand or product names are trademarks or registered trademarks of their respective holders. Every effort has been made to ensure that the information in this manual is accurate. DeFelsko is not responsible for printing or clerical errors. - Page 39 Corporation registered in the U.S. and in other countries. Other brand or product names are trademarks or registered trademarks of their respective holders. Every effort has been made to ensure that the information in this manual is accurate. DeFelsko is not responsible for printing or clerical errors.
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