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GE AF-600 FP Operating Instructions Manual

Fan and pump drive 460v/575v 150hp and above.
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GE
AF-600 FP
TM
Fan and Pump Drive
(460V/575V 150HP and above)
Operating Instructions

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   Summary of Contents for GE AF-600 FP

  • Page 1

    AF-600 FP Fan and Pump Drive (460V/575V 150HP and above) Operating Instructions...

  • Page 2: Table Of Contents

    Contents AF-600 FP High Power Operating Instructions Contents 1 How to Read these Operating Instructions 1.1.1 Copyright, Limitation of Liability and Revision Rights 2 Safety 2.1.1 High Voltage Warning 2.1.2 Safety Instructions 2.1.3 General Warning 2.1.4 Before Commencing Repair Work 2.1.5 Special Conditions...

  • Page 3

    Contents AF-600 FP High Power Operating Instructions 4 Mechanical Installation 4.1 How to Get Started 4.2 Pre-installation 4.2.1 Planning the Installation Site 4.2.2 Receiving the Frequency Converter 4.2.3 Transportation and Unpacking 4.2.4 Lifting 4.2.5 Mechanical Dimensions 4.2.6 Rated Power 4.3 Mechanical Installation 4.3.1 Tools Needed...

  • Page 4

    Contents AF-600 FP High Power Operating Instructions 6.2.2 K-## Keypad Set-up 6.2.3 F-## Fundamental Parameters 6.2.4 E-## Digital In/Outs 6.2.5 C-## Frequency Control Functions 6.2.6 P-## Motor Data 6.2.7 H-## High Perf Parameters 6.2.8 AN-## Analog In / Out 6.2.9 SP-## Special Functions 6.2.10 O-## Options/Comms...

  • Page 5: How To Read These Operating Instructions

    AF-600 FP High Power Operating Instructions 1 How to Read these Operating Instructions 1.1.1 Copyright, Limitation of Liability and GE reserves the right to revise this publication at any time Revision Rights and to make changes to its contents without prior notice or any obligation to notify former or present users of such revisions or changes.

  • Page 6

    How to Read these Operating... AF-600 FP High Power Operating Instructions 1.1.3 Abbreviations and Standards Abbreviations: Terms: SI-units: I-P units: Acceleration ft/s American wire gauge Auto Tune Automatic Motor Tuning °C Celsius Current Current limit Drive Control Tool Joule Energy J = N∙m...

  • Page 7: Safety

    Safety AF-600 FP High Power Operating Instructions 2 Safety 2.1.1 High Voltage Warning 2.1.3 General Warning WARNING WARNING The voltage of the frequency converter is dangerous Warning: whenever it is connected to mains. Incorrect installation of Touching the electrical parts may be fatal - even after the the motor or frequency converter may causedeath, serious equipment has been disconnected from mains.

  • Page 8: Special Conditions

    2.13 Installation at high altitude: The software version number can be seen from ID-43 Software 380 - 480 V: At altitudes above 3 km, please contact GE Version. regarding PELV. 525 - 600 V: At altitudes above 2 km, please contact GE...

  • Page 9

    Safety AF-600 FP High Power Operating Instructions 2.1.10 Disposal Instruction Equipment containing electrical components must not be disposed of together with domestic waste. It must be separately collected with electrical and electronic waste according to local and currently valid legislation.

  • Page 10: Electrical Installation

    Electrical Installation AF-600 FP High Power Operating Instructions 3 Electrical Installation Make the screen connections with the largest possible surface area (cable clamp). This is done by using the 3.1 Electrical Installation supplied installation devices within the frequency converter. 3.1.1 Power Connections...

  • Page 11

    Electrical Installation AF-600 FP High Power Operating Instructions Illustration 3.1 Compact IP21 (NEMA 1) and IP54 (NEMA 12), Unit Illustration 3.2 Compact IP21 (NEMA 1) and IP54 (NEMA 12) Unit Size 41 Size 42 AUX Relay Temp Switch SMPS Fuse (see fuse tables for part number)

  • Page 12

    Electrical Installation AF-600 FP High Power Operating Instructions Illustration 3.4 Position of earth terminals IP00 (Chassis), Unit size 44 is shown, unit size 43 is equivalent. Illustration 3.5 Position of earth terminals IP21 (NEMA type 1) and IP54 (NEMA type 12)Unit size 42 is shown, unit size 41 is equivalent.

  • Page 13

    Electrical Installation AF-600 FP High Power Operating Instructions Illustration 3.6 Compact IP 21 (NEMA 1) and IP 54 (NEMA 12) Unit Size 51 Illustration 3.7 Position of earth terminals IP00 (Chassis), Unit Size 52...

  • Page 14

    Electrical Installation AF-600 FP High Power Operating Instructions Illustration 3.8 Rectifier Cabinet, unit sizes 61, 62, 63 and 64. 24V DC, 5 A Loadsharing T1 Output Taps Temp Switch 104 105 Control Transformer Fuses (2 or 4 pieces). See fuse tables for part numbers Manual Motor Starters SMPS Fuse.

  • Page 15

    Electrical Installation AF-600 FP High Power Operating Instructions Illustration 3.9 Inverter Cabinet, unit sizes 61 and 63. External Temperature Monitoring Motor AUX Relay AUX Fan Fan Fuses. See fuse tables for part numbers 101 102 103 SMPS Fuses. See fuse tables for part numbers...

  • Page 16

    Electrical Installation AF-600 FP High Power Operating Instructions Illustration 3.10 Inverter Cabinet, unit sizes 62 and 64 External Temperature Monitoring Motor AUX Relay AUX Fan Fan Fuses. See fuse tables for part numbers 101 102 103 SMPS Fuses. See fuse tables for part numbers...

  • Page 17: Earthing

    Electrical Installation AF-600 FP High Power Operating Instructions 3.1.2 Earthing In OFF, the internal RFI capacities (filter capacitors) between the chassis and the intermediate circuit are cut off to avoid damage to the intermediate circuit and to The following basic issues need to be considered when...

  • Page 18: Motor Cable

    Electrical Installation AF-600 FP High Power Operating Instructions 3.1.7 Motor Cable 3.1.8 Load Sharing The motor must be connected to terminals U/T1/96, V/ Terminal No. Function T2/97, W/T3/98. Earth to terminal 99. All types of three- 88, 89 Loadsharing phase asynchronous standard motors can be used with a frequency converter unit.

  • Page 19: Mains Connection

    Electrical Installation AF-600 FP High Power Operating Instructions 3.1.10 Mains Connection Mains must be connected to terminals 91, 92 and 93. Earth is connected to the terminal to the right of terminal 93. Terminal No. Function 91, 92, 93 Mains R/L1, S/L2, T/L3...

  • Page 20: Recommendations

    Electrical Installation AF-600 FP High Power Operating Instructions 3.1.12 Fuses 3.1.13 Recommendations WARNING It is recommended to use fuses and/ or Circuit Breakers on the supply side as protection in case of component break- In case of malfunction, not following the recommendation down inside the drive (first fault).

  • Page 21: Ce Compliance

    3.1.14 CE Compliance Fuses or Circuit Breakers are mandatory to comply with IEC 60364. GE recommend using a selection of the following. The fuses below are suitable for use on a circuit capable of delivering 100,000 Arms (symmetrical), 240V, or 480V, or 500V, or 600V depending on the drive voltage rating.

  • Page 22

    Electrical Installation AF-600 FP High Power Operating Instructions AF-600 3-phase Recommended fuse size Recommended max fuse Recommended circuit breaker Max trip level [HP] gG-16 gG-25 PKZM0-25 gG-20 gG-32 gG-50 gG-63 PKZM4-50 gG-80 gG-125 NZMB1-A100 gG-125 gG-150 NZMB2-A200 aR-160 aR-160 aR-250...

  • Page 23

    Electrical Installation AF-600 FP High Power Operating Instructions AF-600 3-phase Recommended fuse size Recommended max fuse Recommended circuit breaker Max trip level [HP] gG-20 gG-32 PKZM0-25 gG-50 gG-80 PKZM4-63 gG-80 gG-100 NZMB1-A100 gG-125 gG-160 NZMB2-A200 aR-250 aR-250 NZMB2-A250 gG-300 gG-300...

  • Page 24

    Electrical Installation AF-600 FP High Power Operating Instructions AF-600 3-phase Recommended fuse size Recommended max fuse Recommended circuit breaker Max trip level [HP] gG-10 gG-25 PKZM0-25 gG-16 gG-32 gG-35 gG-63 PKZM4-50 gG-63 gG-125 NZMB1-A100 gG-100 gG-150 NZMB2-A200 aR-250 aR-250 NZMB2-A250...

  • Page 25

    Electrical Installation AF-600 FP High Power Operating Instructions AF-600 3-phase Recommended fuse size Recommended max fuse Recommended circuit breaker Max trip level [HP] gG-16 gG-32 PKZM0-25 gG-35 gG-80 PKZM4-63 gG-50 gG-100 NZMB1-A100 gG-125 gG-160 NZMB2-A200 aR-250 aR-250 NZMB2-A250 aR-315 aR-315...

  • Page 26: Nec And Ul Compliance

    Electrical Installation AF-600 FP High Power Operating Instructions 3.1.15 NEC and UL Compliance Fuses or Circuit Breakers are mandatory to comply with NEC 2009. We recommend using a selection of the following The fuses below are suitable for use on a circuit capable of delivering 100,000 Arms (symmetrical), 240V, or 480V, or 600V depending on the drive voltage rating.

  • Page 27

    Electrical Installation AF-600 FP High Power Operating Instructions Recommended max. fuse AF-600 1- AF-600 3- Ferraz- Ferraz- Bussmann Littel fuse phase phase Shawmut Shawmut Type JFHR2 Type J Type JFHR2 Type JFHR2 FWX-10 HSJ-10 FWX-15 HSJ-15 FWX-20 HSJ-20 FWX-30 HSJ-30 7.5-10...

  • Page 28

    Electrical Installation AF-600 FP High Power Operating Instructions Recommended max. fuse Ferraz- Ferraz- AF-600 1-phase AF-600 3-phase SIBA Littel fuse Shawmut Shawmut [HP] [HP] Type RK1 Type RK1 Type CC Type RK1 5017906-006 KLS-R-6 ATM-R-6 A6K-10-6 5017906-010 KLS-R-10 ATM-R-10 A6K-10-R...

  • Page 29

    Electrical Installation AF-600 FP High Power Operating Instructions Recommended max. fuse AF-600 Bussmann Bussmann Bussmann Bussmann Bussmann Bussmann [HP] Type RK1 Type J Type T Type CC Type CC Type CC KTS-R-5 JKS-5 JJS-6 FNQ-R-5 KTK-R-5 LP-CC-5 KTS-R-10 JKS-10 JJS-10...

  • Page 30

    Electrical Installation AF-600 FP High Power Operating Instructions Recommended max. fuse Alternate Alternate Alternate Alternate Alternate External External Alternate External AF-600 Bussmann PN External External External Littlefuse PN Ferraz- Ferraz-Shawmut PN Bussmann PN Bussmann PN Siba PN Shawmut PN [HP]...

  • Page 31

    Electrical Installation AF-600 FP High Power Operating Instructions Bussmann PN Alternate External Alternate External AF-600 Siba PN Ferraz-Shawmut PN [HP] Type JFHR2 Type JFHR2 170M3017 2061032,315 6.9URD30D08A0315 170M3018 2061032,35 6.9URD30D08A0350 170M4011 2061032,35 6.9URD30D08A0350 170M4012 2061032,4 6.9URD30D08A0400 170M4014 2061032,5 6.9URD30D08A0500 170M5011 2062032,55 6.9URD32D08A0550...

  • Page 32: Substitute Fuses For

    Electrical Installation AF-600 FP High Power Operating Instructions 3.1.16 Substitute Fuses for 240 V Make sure that the impedance from frequency converter to building ground is lower that the grounding impedance Original fuse Manufacturer Substitute fuses of the machine. This can be difficult for...

  • Page 33: Electrical Installation, Control Terminals

    Electrical Installation AF-600 FP High Power Operating Instructions Please note that a warning of low voltage will be given when 24 VDC has been connected; however, there will be no tripping. WARNING Use 24 VDC supply of type PELV to ensure correct galvanic isolation (type PELV) on the control terminals of the frequency converter.

  • Page 34

    Electrical Installation AF-600 FP High Power Operating Instructions Pull out the cable. Max. 0.4 x 2.5mm...

  • Page 35: Connection Examples

    Electrical Installation AF-600 FP High Power Operating Instructions 3.2.3 Speed Up/Down 3.2 Connection Examples 3.2.1 Start/Stop Terminals 29/32 = Speed up/down Terminal 18 = E-01 Terminal 18 Digital Input Start Terminal 18 = E-01 Terminal 18 Digital Input [8] Start...

  • Page 36: Electrical Installation - Additional

    Electrical Installation AF-600 FP High Power Operating Instructions 3.3 Electrical Installation - additional 3.3.1 Electrical Installation, Control Cables Very long control cables and analogue signals may in rare cases and depending on installation result in 50/60Hz earth loops due to noise from mains supply cables.

  • Page 37

    Electrical Installation AF-600 FP High Power Operating Instructions Input polarity of control terminals NOTE Control cables must be screened/armoured. Connect the wires as described in the Operating Instruction for the frequency converter. Remember to connect the shields in a proper way to ensure optimum...

  • Page 38: External Hand Off Auto Example

    Set-up 1 is Hand mode and set-up 2 is Auto will always be the set-up that is edited. If you mode. prefer you can also ignore this and manually External Hand-Off-Auto Selector Switch Wiring Illustration 3.16 GE 30mm HOA Cat# (1) 104PSG34B & (3) CR104PXC1...

  • Page 39: Switches S201, S202, And S801

    Electrical Installation AF-600 FP High Power Operating Instructions 3.3.3 Switches S201, S202, and S801 Switches S201 (A53) and S202 (A54) are used to select a current (0-20mA) or a voltage (-10 to 10V) configuration of the analog input terminals 53 and 54 respectively.

  • Page 40: Additional Connections

    This number along with the When motors are connected in parallel, P-04 Auto Tune description of the alarm will assist you in trouble- cannot be used. shooting. If you contact GE for service, make sure to mention number and alarm description. NOTE NOTE...

  • Page 41: Mechanical Installation

    Mechanical Installation AF-600 FP High Power Operating Instructions 4 Mechanical Installation The frequency converter is designed to achieve a quick and EMC-correct installation by following the steps 4.1 How to Get Started described below. This chapter covers mechanical and electrical installations to and from power terminals and control card terminals.

  • Page 42: Pre-installation

    Mechanical Installation AF-600 FP High Power Operating Instructions 4.2.4 Lifting 4.2 Pre-installation 4.2.1 Planning the Installation Site Always lift the drive in the dedicated lifting eyes. For all 4X unit size and 52 unit size (IP00) Units, use a bar to avoid bending the lifting holes of the drive.

  • Page 43: Mechanical Dimensions

    Mechanical Installation AF-600 FP High Power Operating Instructions Illustration 4.6 Recommended Lifting Method, Unit Size 64 (460V, 1000 to 1200 HP, 575/600V, 1250 to 1350 HP). Illustration 4.4 Recommended Lifting Method, Unit Size 62 (460V, 1000 to 1200 HP, 575/600V, 1250 to 1350 HP).

  • Page 44

    Mechanical Installation AF-600 FP High Power Operating Instructions * Please note airflow directions...

  • Page 45

    Mechanical Installation AF-600 FP High Power Operating Instructions * Please note airflow directions...

  • Page 46

    Mechanical Installation AF-600 FP High Power Operating Instructions * Please note airflow directions...

  • Page 47

    Mechanical Installation AF-600 FP High Power Operating Instructions...

  • Page 48

    Mechanical Installation AF-600 FP High Power Operating Instructions...

  • Page 49

    Mechanical Installation AF-600 FP High Power Operating Instructions Mechanical dimensions , 4X Unit Sizes Unit Size 250-350HP 150-200HP at 460V 250-350HP at 460V 150-200HP at 460V at 460V (380-480V) (380-480V) (380-480V) (380-480V) 150-200HP at 575V 250-400HP at 575V 150-200HP at 575V...

  • Page 50: Rated Power

    Mechanical Installation AF-600 FP High Power Operating Instructions 4.2.6 Rated Power Unit Size 21/54 21/54 NEMA Type 1/ Type 12 Type 1/ Type 12 Chassis Chassis 150 - 200 HP at 460 V 250 - 350 HP at 460 V...

  • Page 51: Mechanical Installation

    Mechanical Installation AF-600 FP High Power Operating Instructions 4.3 Mechanical Installation Preparation of the mechanical installation of the frequency converter must be done carefully to ensure a proper result and to avoid additional work during installation. Start taking a close look at the mechanical drawings at the end of this instruction to become familiar with the space demands.

  • Page 52: Terminal Locations - Unit Size 4x

    Mechanical Installation AF-600 FP High Power Operating Instructions Illustration 4.12 Space in front of IP21/Nema 1 and IP54/Nema drive types for unit size 64. 4.3.3 Terminal Locations - Unit Size 4X Take the following position of the terminals into consideration when you design for cables access.

  • Page 53

    Mechanical Installation AF-600 FP High Power Operating Instructions NOTE All 4X Unit Sizes are available with standard input terminals. All terminal dimensions can be found in the following table. IP21 (NEMA 1) / IP54 IP00 / Chassis (NEMA 12) Unit Size 41 Unit Size 42 Unit Size 43 Unit Size 44 277 (10.9)

  • Page 54: Terminal Locations - Unit Size 5x

    Mechanical Installation AF-600 FP High Power Operating Instructions 4.3.4 Terminal Locations - Unit Size 5X Terminal Locations - Unit Size 51 Take the following position of the terminals into consideration when designing the cable access. Illustration 4.14 IP21 (NEMA Type 1) and IP54 (NEMA Type 12) drive type power connection positions...

  • Page 55

    Mechanical Installation AF-600 FP High Power Operating Instructions Illustration 4.15 IP21 (NEMA type 1) and IP54 (NEMA type 12) drive type power connection positions (detail B)

  • Page 56

    Mechanical Installation AF-600 FP High Power Operating Instructions Terminal locations - Unit Size 52 Take the following position of the terminals into consideration when designing the cable access. Illustration 4.16 IP00 Open Chassis drive type power connection positions Illustration 4.17 IP00 Open Chassis drive type power connection positions...

  • Page 57

    Mechanical Installation AF-600 FP High Power Operating Instructions NOTE The power cables are heavy and difficult to bend. Consider the optimum position of the drive for ensuring easy installation of the cables. Each terminal allows use of up to 4 cables with cable lugs or use of standard box lug. Earth is connected to relevant termination point in the drive.

  • Page 58: Terminal Locations - Unit Sizes 6x

    Mechanical Installation AF-600 FP High Power Operating Instructions NOTE Power connections can be made to positions A or B 4.3.5 Terminal Locations - Unit Sizes 6X Terminal locations - Unit Sizes 61 and 63 Illustration 4.19 Terminal locations - Inverter Cabinet - 61 and 63 (front, left and right side view). The gland plate is 42 mm below .0 level.

  • Page 59

    Mechanical Installation AF-600 FP High Power Operating Instructions Terminal locations - Unit Sizes 62/64 Illustration 4.21 Terminal locations - Inverter Cabinet - 62 and 64 (front, left and right side view). The gland plate is 42 mm below .0 level.

  • Page 60

    Mechanical Installation AF-600 FP High Power Operating Instructions Terminal locations - Rectifier (Unit Sizes 61, 62, 63 and 64) 61/62 63/64 Illustration 4.23 Terminal locations - Rectifier (Left side, front and right side view). The gland plate is 42 mm below .0 level.

  • Page 61

    Mechanical Installation AF-600 FP High Power Operating Instructions Terminal locations - Options Cabinet with circuit breaker/ molded case switch (Unit Sizes 63 and 64) Illustration 4.25 Terminal locations - Options Cabinet with circuit breaker/ molded case switch (Left side, front and right side view). The gland plate is 42 mm below .0 level.

  • Page 62: Cooling And Airflow

    (i.e. Rittal Therm software). If the drive is the cooling of the backchannel. Please consult GE for more only heat generating component in the enclosure, the details.

  • Page 63: Installation On The Wall - Ip21 (nema 1) And Ip54 (nema 12) Units

    Mechanical Installation AF-600 FP High Power Operating Instructions External ducts If additional duct work is added externally to the Rittal cabinet the pressure drop in the ducting must be calculated. Use the charts below to derate the frequency converter according to the pressure drop.

  • Page 64: Gland/conduit Entry - Ip21 (nema 1) And Ip54 (nema12)

    Mechanical Installation AF-600 FP High Power Operating Instructions 4.3.8 Gland/Conduit Entry - IP21 (NEMA 1) and IP54 (NEMA12) Cables are connected through the gland plate from the bottom. Remove the plate and plan where to place the entry for the glands or conduits. Prepare holes in the marked area on the drawing.

  • Page 65: Ip21 Drip Shield Installation (unit Sizes 41 And 42)

    Mechanical Installation AF-600 FP High Power Operating Instructions 4.4 Field Installation of Options 4.4.1 Installation of Top-only Duct Cooling This description is for the installation of the top section only of the back-channel cooling kits available for unit sizes 43, 44 and 52. In addition to the enclosure a 200 mm vented pedestal is required.

  • Page 66: Outside Installation /nema 3r Kit Of Industrial Enclosures

    Mechanical Installation AF-600 FP High Power Operating Instructions 4.4.6 Installation on Pedestal offer software for performing the calculations (i.e. Rittal Therm software). If the frequency converter is the only heat This section describes the installation of a pedestal unit generating component in the enclosure, the available for the frequency converters Unit Sizes 41 and 42.

  • Page 67: Installation Of Mains Shield For Frequency Converters

    Mechanical Installation AF-600 FP High Power Operating Instructions Illustration 4.40 Mounting of drive to pedestal. 4.4.7 Installation of Mains Shield for Frequency Converters This section is for the installation of a mains shield for the frequency converter series with Unit Sizes 41, 42 and 51. It is not possible to install in the IP00/ Chassis drive types as these have included as standard a metal cover.

  • Page 68: How To Operate The Frequency Converter

    How to Operate the Frequenc... AF-600 FP High Power Operating Instructions 5 How to Operate the Frequency Converter 5.1.1 Two Ways of Operating The frequency converter can be operated in two ways: keypad RS-485 serial communication or USB, both for PC...

  • Page 69

    How to Operate the Frequenc... AF-600 FP High Power Operating Instructions Status display I: This read-out state is standard after start-up or restore. Use [INFO] to obtain information about the value/ measurement linked to the displayed operating variables (1.1, 1.2, 1.3, 2, and 3).

  • Page 70

    K-61 Access to Main Menu w/o Password, K-65 Quick Menu Password or K-66 Access to Quick Menu w/o Password. For the majority of AF-600 FP applications it is not necessary to access the Main Menu parameters but instead the Quick...

  • Page 71

    How to Operate the Frequenc... AF-600 FP High Power Operating Instructions [Off] stops the connected motor. The key can be selected as Enable [1] or Disable [0] via K-41 [Off] Button on Keypad. If no external stop function is selected and the [Off] key is inactive the motor can only be stopped by disconnecting the mains supply.

  • Page 72: Tips And Tricks

    PC-based Drive Control Tool DCT 10 is availablefrom GE or the web: www.geelectrical.com/drives. All Frequency converters are equipped with a serial communication port. GE provides a PC tool for communi- 5.1.6 Tips and Tricks cation between PC and frequency converter, PC-based Drive Control Tool DCT 10.

  • Page 73

    How to Operate the Frequenc... AF-600 FP High Power Operating Instructions • Press and hold [Main Menu] key for 3 seconds for Remove power to unit and wait for display to access to any parameter turn off. • For service purposes it is recommended to copy...

  • Page 74: How To Program

    How to Program AF-600 FP High Power Operating Instructions 6 How to Program 6.1 How to Program 6.1.1 Parameter Set-Up Group Title Function K-## Operation and Display Parameters used to program the keypad including: selection of language; selection of which variables are displayed at each position in the display (e.g.

  • Page 75

    How to Program AF-600 FP High Power Operating Instructions Group Title Function LN-## LonWorks Parameters only applicable when a Lonworks option is installed. BN-## BACnet Parameters used for BACnet configuration. ID-## Drive Information Parameters providing operating data and other drive information including: operating and running hour counters;...

  • Page 76

    All digital input/output and analog input/output terminals are multifunctional. All terminals have factory default functions suitable for the majority of AF-600 FP applications but if other special functions are required, they must be programmed as explained in parameter group E-## or AN-##.

  • Page 77: Quick Menu Mode

    ▼ Use the [ ] and [ ] buttons to find the parameter of the AF-600 FP applications only by using the [Quick you want to change Setup] option. Press [OK] After pressing [Quick Menu], the different choices in the Quick Menu are listed.

  • Page 78

    How to Program AF-600 FP High Power Operating Instructions Parameter [Units] K-01 Language K-02 Motor Speed Unit P-02 Motor Power [HP]* [HP] P-07 Motor Power [kW] [kW] F-05 Motor Rated Voltage F-04 Base Frequency [Hz] P-03 Motor Current P-06 Base Speed...

  • Page 79: Macros

    6.1.3 Macros The Macros provide quick and easy access to all parameters required for the majority of AF-600 FP applications including most VAV and CAV supply and return fans, cooling tower fans, Primary, Secondary and Condenser Water Pumps and other pump, fan and compressor applications.

  • Page 80

    How to Program AF-600 FP High Power Operating Instructions Function Set-ups parameters The Quick Menu parameters are grouped in the following way: Application Settings Fan Macros Pump Macros Compressor Macros AP-60 Broken Belt Function AP-20 Low Power Auto Set-up H-43 Torque Characteristics...

  • Page 81

    How to Program AF-600 FP High Power Operating Instructions Closed Loop Settings Single Zone Int. Set Point Single Zone Ext. Set Point Multi Zone / Adv H-40 Configuration Mode H-40 Configuration Mode H-40 Configuration Mode CL-12 Reference/Feedback Unit CL-12 Reference/Feedback Unit F-01 Frequency Setting 1 CL-13 Minimum Reference/Feedb.

  • Page 82

    How to Program AF-600 FP High Power Operating Instructions 6.1.4 Main Menu Mode Group no. Parameter group: K-## Keypad Set-Up The keypad provides access to the main menu mode. F-## Fundamental Parameters Select the Main Menu mode by pressing the [Main Menu]...

  • Page 83

    How to Program AF-600 FP High Power Operating Instructions 6.1.7 Changing a Text Value If the selected parameter is a text value, change the text value by means of the up/down navigation keys. The up key increases the value, and the down key decreases the value.

  • Page 84: Parameter Lists

    The vast majority of AF-600 FP applications can be programmed using the Quick Menu button and selecting the parameters under Quick Setup. Descriptions and default settings of parameters may be found under the section Parameter Lists at the back of this manual.

  • Page 85: K-## Keypad Set-up

    How to Program AF-600 FP High Power Operating Instructions 6.2.2 K-## Keypad Set-up Par. No. # Parameter description Default value 4-set-up Change Conver- Type during sion index operation K-0# K-01 Language [0] English 1 set-up TRUE Uint8 K-02 Motor Speed Unit...

  • Page 86

    How to Program AF-600 FP High Power Operating Instructions Par. No. # Parameter description Default value 4-set-up Change Conver- Type during sion index operation K-7# K-70 Date and Time ExpressionLimit All set-ups TRUE TimeOfDay K-71 Date Format null 1 set-up...

  • Page 87: F-## Fundamental Parameters

    How to Program AF-600 FP High Power Operating Instructions 6.2.3 F-## Fundamental Parameters Par. No. # Parameter description Default value 4-set-up Change Conver- Type during sion operation index F-0# F-01 Frequency Setting 1 [1] Analog input 53 All set-ups TRUE...

  • Page 88: E-## Digital In/outs

    How to Program AF-600 FP High Power Operating Instructions 6.2.4 E-## Digital In/Outs Par. No. # Parameter description Default value 4-set-up Change Conver- Type during sion operation index E-0# E-00 Digital I/O Mode [0] PNP - Active at 24V All set-ups...

  • Page 89

    How to Program AF-600 FP High Power Operating Instructions Par. No. # Parameter description Default value 4-set-up Change Conver- Type during sion operation index E-7# E-70 Terminal 27 Pulse Output Variable [0] No operation All set-ups TRUE Uint8 E-71 Pulse Output Max Freq #27...

  • Page 90: C-## Frequency Control Functions

    How to Program AF-600 FP High Power Operating Instructions 6.2.5 C-## Frequency Control Functions Par. No. # Parameter description Default value 4-set-up Change Conver- Type during sion index operation C-0# C-01 Jump Frequency From [Hz] ExpressionLimit All set-ups TRUE Uint16...

  • Page 91: H-## High Perf Parameters

    How to Program AF-600 FP High Power Operating Instructions 6.2.7 H-## High Perf Parameters Par. No. # Parameter description Default value 4-set-up Change Conver- Type during sion index operation H-0# H-03 Restore Factory Settings [0] Normal operation All set-ups TRUE...

  • Page 92: An-## Analog In / Out

    How to Program AF-600 FP High Power Operating Instructions 6.2.8 AN-## Analog In / Out Par. No. # Parameter description Default value 4-set-up Change Conver- Type during sion operation index AN-0# AN-00 Live Zero Timeout Time 10 s All set-ups...

  • Page 93: Sp-## Special Functions

    How to Program AF-600 FP High Power Operating Instructions 6.2.9 SP-## Special Functions Par. No. # Parameter description Default value 4-set-up Change Conver- Type during sion operation index SP-1# SP-10 Line failure [0] No function All set-ups FALSE Uint8 SP-11...

  • Page 94: O-## Options/comms

    How to Program AF-600 FP High Power Operating Instructions 6.2.10 O-## Options/Comms Par. No. Parameter description Default value 4-set-up Change Conver- Type during sion operation index O-0# O-01 Control Site null All set-ups TRUE Uint8 O-02 Control Word Source null...

  • Page 95: Ao-## Analog I/o Option

    How to Program AF-600 FP High Power Operating Instructions 6.2.11 AO-## Analog I/O Option Par. No. # Parameter description Default value 4-set-up Change Conver- Type during sion operation index AO-0# AO-00 Terminal X42/1 Mode [1] Voltage All set-ups TRUE Uint8...

  • Page 96: Dn-## Devicnet

    How to Program AF-600 FP High Power Operating Instructions 6.2.12 DN-## DevicNet Par. No. # Parameter description Default value 4-set-up Change Conver- Type during sion operation index DN-0# DN-00 DeviceNet Protocol null 2 set-ups FALSE Uint8 DN-01 Baud Rate Select...

  • Page 97: Pb-## Profibus

    How to Program AF-600 FP High Power Operating Instructions 6.2.13 PB-## Profibus Par. No. # Parameter description Default value 4-set-up Change Conver- Type during sion index operation PB-1# PB-15 PCD Write Configuration ExpressionLimit 2 set-ups TRUE Uint16 PB-16 PCD Read Configuration...

  • Page 98: En-## Ethernet

    How to Program AF-600 FP High Power Operating Instructions 6.2.14 EN-## EtherNet Par. No. # Parameter description Default value 4-set-up Change Conver- Type during sion index operation EN-0# EN-00 IP Address Assignment null 2 set-ups TRUE Uint8 EN-01 IP Address...

  • Page 99: Bn-## Bacnet

    How to Program AF-600 FP High Power Operating Instructions 6.2.15 BN-## BACnet Par. No. # Parameter description Default value 4-set-up Change Conver- Type during sion index operation BN-7# BN-70 BACnet Device Instance 1 N/A 1 set-up TRUE Uint32 BN-72 MS/TP Max Masters...

  • Page 100: Id-## Drive Information

    How to Program AF-600 FP High Power Operating Instructions 6.2.17 ID-## Drive Information Par. No. # Parameter description Default value 4-set-up Change Conver- Type during sion index operation ID-0# ID-00 Operating Hours All set-ups FALSE Uint32 ID-01 Running Hours All set-ups...

  • Page 101: Dr-## Data Readouts

    How to Program AF-600 FP High Power Operating Instructions 6.2.18 DR-## Data Readouts Par. No. # Parameter description Default value 4-set-up Change Conver- Type during sion operation index DR-0# DR-00 Control Word 0 N/A All set-ups FALSE 0.000 ReferenceFeed- DR-01...

  • Page 102

    How to Program AF-600 FP High Power Operating Instructions Par. No. # Parameter description Default value 4-set-up Change Conver- Type during sion operation index DR-66 Digital Output [bin] 0 N/A All set-ups FALSE Int16 DR-67 Freq. Input #29 [Hz] 0 N/A...

  • Page 103: Lg-## Logs & I/o Opt. Status

    How to Program AF-600 FP High Power Operating Instructions 6.2.19 LG-## Logs & I/O Opt. Status Par. No. # Parameter description Default value 4-set-up Change Conver- Type during sion operation index LG-0# LG-00 Maintenance Log: Item 0 N/A All set-ups...

  • Page 104: Ap-## Hvac Appl. Param

    How to Program AF-600 FP High Power Operating Instructions 6.2.20 AP-## HVAC Appl. Param. Par. No. # Parameter description Default value 4-set-up Change Conver- Type during sion operation index AP-0# AP-00 External Interlock Delay All set-ups TRUE Uint16 AP-2# AP-20...

  • Page 105

    How to Program AF-600 FP High Power Operating Instructions Par. No. # Parameter description Default value 4-set-up Change Conver- Type during sion operation index AP-84 Speed at No-Flow [Hz] ExpressionLimit All set-ups TRUE Uint16 AP-85 Speed at Design Point [RPM]...

  • Page 106: Fb-## Fire/bypass Operation

    How to Program AF-600 FP High Power Operating Instructions 6.2.21 FB-## Fire/Bypass Operation Par. No. # Parameter description Default value 4-set-up Change Conver- Type during sion operation index FB-0# FB-00 Fire Mode Function [0] Disabled 2 set-ups TRUE Uint8 FB-01...

  • Page 107: T-## Timed Functions

    How to Program AF-600 FP High Power Operating Instructions 6.2.22 T-## Timed Functions Par. No. # Parameter description Default value 4-set-up Change Conver- Type during sion index operation T-0# TimeOfDay- T-00 ON Time ExpressionLimit 2 set-ups TRUE WoDate T-01 ON Action...

  • Page 108: Cl-## Pid Closed Loop

    How to Program AF-600 FP High Power Operating Instructions 6.2.23 CL-## PID Closed Loop Par. No. # Parameter description Default value 4-set-up Change Conver- Type during sion operation index CL-0# CL-00 Feedback 1 Source [2] Analog input 54 All set-ups...

  • Page 109: Xc-## Ext. Pid Closed Loop

    How to Program AF-600 FP High Power Operating Instructions 6.2.24 XC-## Ext. PID Closed Loop Par. No. # Parameter description Default value 4-set-up Change Conver- Type during sion operation index XC-0# XC-00 Closed Loop Type [0] Auto 2 set-ups TRUE...

  • Page 110

    How to Program AF-600 FP High Power Operating Instructions Par. No. # Parameter description Default value 4-set-up Change Conver- Type during sion operation index XC-6# XC-60 Ext. 3 Normal/Inverse Control [0] Normal All set-ups TRUE Uint8 XC-61 Ext. 3 Proportional Gain 0.01 N/A...

  • Page 111: Pc-## Pump Controller

    How to Program AF-600 FP High Power Operating Instructions 6.2.25 PC-## Pump Controller Par. No. # Parameter description Default value 4-set-up Change Conver- Type during sion index operation PC-0# PC-00 Pump Controller [0] Disabled 2 set-ups FALSE Uint8 PC-02 Motor Start...

  • Page 112

    How to Program AF-600 FP High Power Operating Instructions Par. No. # Parameter description Default value 4-set-up Change Conver- Type during sion index operation PC-85 Relay ON Time All set-ups TRUE Uint32 PC-86 Reset Relay Counters [0] Do not reset...

  • Page 113: Lc-## Logic Controller

    How to Program AF-600 FP High Power Operating Instructions 6.2.26 LC-## Logic Controller Par. No. # Parameter description Default value 4-set-up Change Conver- Type during sion operation index LC-0# LC-00 Logic Controller Mode null 2 set-ups TRUE Uint8 LC-01 Start Event...

  • Page 114: General Specifications

    Starting torque maximum 135% up to 0.5 sec. Overload torque (Constant torque) maximum 110% for 1 min. *Percentage relates to AF-600 FP Drive's nominal torque. Cable lengths and cross sections: Max. motor cable length, screened/armoured 150 m Max. motor cable length, unscreened/unarmoured 300 m Max.

  • Page 115

    General Specifications AF-600 FP High Power Operating Instructions Analog inputs: Number of analog inputs Terminal number 53, 54 Modes Voltage or current Mode select Switch S201 and switch S202 Voltage mode Switch S201/switch S202 = OFF (U) Voltage level : 0 to + 10V (scaleable) Input resistance, R approx.

  • Page 116

    General Specifications AF-600 FP High Power Operating Instructions Digital output: Programmable digital/pulse outputs Terminal number 27, 29 Voltage level at digital/frequency output 0 - 24V Max. output current (sink or source) 40mA Max. load at frequency output 1 kΩ Max. capacitive load at frequency output...

  • Page 117

    - with full output power, typical EFF2 motors max. 45 ° C - at full continuous drive output current For more information on derating see the AF-600 FP, section on Special Conditions. 0 °C Minimum ambient temperature during full-scale operation - 10 °C...

  • Page 118

    General Specifications AF-600 FP High Power Operating Instructions Mains Supply 3 x 380 - 480 VAC Typical Shaft output at 400 V [kW] Typical Shaft output at 460 V [HP] Unit Size IP21 Unit Size IP54 Unit Size IP00 Output current...

  • Page 119

    General Specifications AF-600 FP High Power Operating Instructions Mains Supply 3 x 380 - 480 VAC Typical Shaft output at 400 V [kW] Typical Shaft output at 460 V [HP] Unit Size IP21 Unit SizeIP54 Unit Size IP00 Output current...

  • Page 120

    General Specifications AF-600 FP High Power Operating Instructions Mains Supply 3 x 380 - 480 VAC Typical Shaft output at 1000 400 V [kW] Typical Shaft output at 1000 1200 1350 460 V [HP] Unit Size IP21, 54 without/ with options...

  • Page 121

    General Specifications AF-600 FP High Power Operating Instructions Mains Supply 3 x 525 - 690 VAC Typical Shaft output at 550 V [kW] Typical Shaft output at 575 V [HP] Unit Size IP21 Unit Size IP54 Unit Size IP00 Output current...

  • Page 122

    General Specifications AF-600 FP High Power Operating Instructions Mains Supply 3 x 525 - 690 VAC Typical Shaft output at 550 V [kW] Typical Shaft output at 575 V [HP] Unit Size IP21 Unit Size IP54 Unit Size IP00 Output current...

  • Page 123

    General Specifications AF-600 FP High Power Operating Instructions Mains Supply 3 x 525 - 690 VAC Typical Shaft output at 550 V [kW] Typical Shaft output at 575 V [HP] Enclosure IP21 Enclosure IP54 Enclosure IP00 Output current Continuous (at 550 V) [A]...

  • Page 124

    General Specifications AF-600 FP High Power Operating Instructions Mains Supply 3 x 525 - 690 VAC Typical Shaft output at 550 1000 V [kW] Typical Shaft output at 575 1050 1150 1350 V [HP] Unit Size IP21, 54 without/ 61/ 63...

  • Page 125

    General Specifications AF-600 FP High Power Operating Instructions 3) Measured using 5 m screened motor cables at rated load and rated frequency. 4) The typical power loss is at nominal load conditions and expected to be within +/-15% (tolerence relates to variety in voltage and cable conditions).

  • Page 126: Warnings And Alarms

    Via a digital input with the “Reset” function. Via serial communication/optional network. By resetting automatically using the [Auto Reset] function, which is a default setting for AF-600 FP Drive, see H-04 Auto-Reset (Times) in the AF-600 FP Programming Guide NOTE...

  • Page 127

    Warnings and Alarms AF-600 FP High Power Operating Instructions Description Warning Alarm/Trip Alarm/Trip Lock Parameter Reference 10 Volts low Live zero error AN-01 Mains phase loss SP-12 DC link voltage high DC link voltage low DC over voltage DC under voltage Inverter overloaded Motor Elec.

  • Page 128

    Warnings and Alarms AF-600 FP High Power Operating Instructions Description Warning Alarm/Trip Alarm/Trip Lock Parameter Reference Illegal Drive configuration Power Unit Setup Reduced power mode Illegal PS config Drive Restored to Factory Settings Analog input 54 wrong settings NoFlow AP-2#...

  • Page 129

    Warnings and Alarms AF-600 FP High Power Operating Instructions Alarm Word and Extended Status Word Alarm Word Warning Word Extended Status Word 00000001 Ramping 00000002 Pwr. Card Temp Pwr. Card Temp Auto Tune Running 00000004 Earth Fault Earth Fault Start CW/CCW 00000008 Ctrl.Card Temp...

  • Page 130: Fault Messages

    Warnings and Alarms AF-600 FP High Power Operating Instructions 8.1.1 Fault Messages WARNING 1, 10 volts low WARNING/ALARM 9, Inverter overloaded The control card voltage is below 10 V from terminal 50. The frequency converter is about to cut out because of an Remove some of the load from terminal 50, as the 10 V overload (too high current for too long).

  • Page 131

    Warnings and Alarms AF-600 FP High Power Operating Instructions WARNING/ALARM 13, Over current WARNING/ALARM 17, Control word timeout The inverter peak current limit (approx. 200% of the rated There is no communication to the frequency converter. current) is exceeded. The warning lasts about 1.5 sec., then The warning will only be active when O-04 Control Word Timeout Function is NOT set to OFF.

  • Page 132

    AF-600 FP High Power Operating Instructions Troubleshooting: ALARM 38, Internal fault Ambient temperature too high. It may be necessary to contact your GE supplier. Some typical alarm messages: Too long motor cable. Incorrect clearance above and below the drive. Serial port cannot be initialized. Serious hardware failure Dirty heatsink.

  • Page 133

    Warnings and Alarms AF-600 FP High Power Operating Instructions WARNING 47, 24 V supply low 2561 No communication from DSP to ATACD The 24V DC is measured on the control card. The external 2562 No communication from ATACD to DSP (state running)

  • Page 134

    Warnings and Alarms AF-600 FP High Power Operating Instructions WARNING/ALARM/TRIP 65, Control card over temperature ALARM 96, Start delayed Control card over temperature: The cutout temperature of Motor start has been delayed due to short-cycle protection active. See parameter group AP-7#.

  • Page 135

    Warnings and Alarms AF-600 FP High Power Operating Instructions ALARM 247, Power card temperature This alarm is only for 6x unit size drives. It is equivalent to Alarm 69. The report value in the alarm log indicates which power module generated the alarm: 1 = left most inverter module.

  • Page 136: Index

    Index AF-600 FP High Power Operating Instructions Drive Control Tool DCT 10..............71 Index Drives With Factory Installed A1/B1 RFI Filter Option:.... 16 Duct Cooling..................61 Abbreviations And Standards............5 Access To Control Terminals............32 Earth Leakage Current................6 Airflow...................... 61 Earthing....................

  • Page 137

    Index AF-600 FP High Power Operating Instructions Load Sharing..................17 Relay Outputs..................115 Residual Current Device............... 6 RS-485 Bus Connection..............70 Macros...................... 78 Main Menu..................... 75 Screened/armoured................36 Menu Mode................. 69, 81 Screening Of Cables:................9 Menu Structure................. 83 Serial Communication..............116 Mains Connection..................

  • Page 138

    GE company. AF-600 FP is a trademark of the General Electric Company. 41 Woodford Avenue Plainville, CT 06062 www.geelectrical.com/drives...

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