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Summary of Contents for Hydac ContaminationSensor CS1220 VIMS
- Page 1 CS1000 series ContaminationSensor for VIMS™ SYSTEM Operating and maintenance instructions English Documentation no.: 3478916 Edition: 15/07/2009...
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Page 2: Trademarks
HYDAC Filter Systems GmbH all rights reserved All rights reserved. This manual may not be reproduced in part or whole, in any form, without the explicit written agreement of HYDAC Filter Systems. Violations shall be liable for damages. Exclusion of liability We have made every effort to ensure the accuracy of the contents of this document, however we cannot rule out errors. -
Page 3: Table Of Contents
Mode M1: Continuous measurement ................24 mTIME: measuring period....................24 Analog Output ........................25 Status messages ........................27 Status LED / display......................27 Taking the CS1000 out of operation..................28 Disposing of CS1000 ......................28 HYDAC Filter Systems GmbH Page 3 / 36 CS1000 CAT-VIMS3478916 en 2009-04-15.doc 2009-04-15... - Page 4 Overview of modifications - ISO4406:1987 vs. ISO4406:1999 ........30 Application settings / default.....................31 Power Up menu ........................31 Measuring menu .......................31 Technical data ........................32 Recalibration ........................33 Customer service .......................33 Model code .........................34 HYDAC Filter Systems GmbH Page 4 / 36 CS1000 CAT-VIMS3478916 en 2009-04-15.doc 2009-04-15...
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Page 5: Preface
There may be deviations in technical details, figures, and dimensions as a result. If you discover errors while reading the documentation or have additional suggestions or notes, contact us at: HYDAC Filter Systems GmbH SVFI, Technical Documentation Department Postfach 12 51... -
Page 6: Technical Support
After modification or repair work that affects the safety of the product has been carried out on components, the product may not be returned to operation until it has been checked and released by a HYDAC technician. Report any modifications carried out on the product by you or a third party immediately. -
Page 7: Using The Documentation
The documentation no. with index is used for identifying and reordering the instructions. The index is incremented by one after each revision / modification. HYDAC Filter Systems GmbH Page 7 / 36 CS1000 CAT-VIMS3478916 en 2009-04-15.doc 2009-04-15... -
Page 8: General Safety Guidelines
• improperly performed repair work • Explanation of symbols and warnings The following designations and symbols are used for hazards and warnings in this manual: HYDAC Filter Systems GmbH Page 8 / 36 CS1000 CAT-VIMS3478916 en 2009-04-15.doc 2009-04-15... -
Page 9: Basic Symbols
Improper use may result in hazard to life and limb. Examples of improper use: Improper connection of the CS voltage and sensor cables. • Operation with non-approved fluids. • HYDAC Filter Systems GmbH Page 9 / 36 CS1000 CAT-VIMS3478916 en 2009-04-15.doc 2009-04-15... -
Page 10: Informal Safety Precautions
Any loose connections or damaged cables are to be replaced immediately. WARNING Hydraulic systems are under pressure Bodily injury ► The hydraulic system must be depressurized before any work is performed on it. HYDAC Filter Systems GmbH Page 10 / 36 CS1000 CAT-VIMS3478916 en 2009-04-15.doc 2009-04-15... -
Page 11: Training And Instruction Of Personnel
Trainees may only use the CS when supervised by an experienced individual. Activity Packing Transport Start-up Operation Troubleshooting Remedying faults Mechanical Remedying faults Electrical Maintenance Repair work Decommissioning / Storage HYDAC Filter Systems GmbH Page 11 / 36 CS1000 CAT-VIMS3478916 en 2009-04-15.doc 2009-04-15... -
Page 12: Storing Contaminationsensor
Properly dispose of the cleaning agents and flushing oils used. Storage conditions Storage temperature -40 ° C to +80 ° C / -40 ° F to +176 ° F Relative humidity: max. 95%, non-condensing HYDAC Filter Systems GmbH Page 12 / 36 CS1000 CAT-VIMS3478916 en 2009-04-15.doc 2009-04-15... -
Page 13: Interpreting The Type Label
Definition Description CS1220-VIMS Model code Serial no. Always list complete serial no. Max. INLET press.: Max. operating pressure in bar / psi HYDAC Filter Systems GmbH Page 13 / 36 CS1000 CAT-VIMS3478916 en 2009-04-15.doc 2009-04-15... -
Page 14: Checking The Scope Of Delivery
(Model in acc. with the order - see type designation code). O-rings (already mounted on the flange) Operating and maintenance instructions CS 1000 (this document) Calibration certificate HYDAC Filter Systems GmbH Page 14 / 36 CS1000 CAT-VIMS3478916 en 2009-04-15.doc 2009-04-15... -
Page 15: Cs1220 Vims Features
► Operate the CS1000 only in conjunction with the permitted operating fluids. ► CS 1xx0 is suitable for operation with petroleum or petroleum-based refinates. ► Observe the maximum operating pressure on the CS 1000 type label. HYDAC Filter Systems GmbH Page 15 / 36 CS1000 CAT-VIMS3478916 en 2009-04-15.doc 2009-04-15... -
Page 16: Cs1X1X Dimensions (Without Display)
ContaminationSensor CS1000 CS1220 VIMS Features CS1x1x dimensions (without display) ISO 228 G1/4 49,2 All dimensions in mm. HYDAC Filter Systems GmbH Page 16 / 36 CS1000 CAT-VIMS3478916 en 2009-04-15.doc 2009-04-15... -
Page 17: Hydraulic Connection Types
The CS is designed for IP67 according to DIN 40050 / EN 60529 / IEC 529 / VDE 0470. Connecting plate or valve manifold mounting: using 4 cylindrical screws with an M6 hexagonal socket according to ISO4762. HYDAC Filter Systems GmbH Page 17 / 36 CS1000 CAT-VIMS3478916 en 2009-04-15.doc 2009-04-15... -
Page 18: Cs1000 Hydraulic Installation
Specify the operating pressure of the hydraulic system so the permissible flow for the CS inlet is achieved. NOTICE Working overpressure The CS will be destroyed. ► Observe the maximum operating pressure on the CS 1000 type label. HYDAC Filter Systems GmbH Page 18 / 36 CS1000 CAT-VIMS3478916 en 2009-04-15.doc 2009-04-15... -
Page 19: Selecting The Measurement Point
The CS has to be installed in the vicinity of the test point in order to obtain precision-timed results. While installing the measurement line, avoid creating a "siphon" trap for sedimentation (particle deposits in the line). HYDAC Filter Systems GmbH Page 19 / 36 CS1000 CAT-VIMS3478916 en 2009-04-15.doc 2009-04-15... -
Page 20: Flow Rate, Differential Pressure ∆ P And Viscosity Ν Characteristics
1 bar, so that you achieve a flow rate of approx. 100 ml/min. The flow rate depends on the viscosity of the medium and the differential pressure ∆ via the sensor. HYDAC Filter Systems GmbH Page 20 / 36 CS1000 CAT-VIMS3478916 en 2009-04-15.doc 2009-04-15... -
Page 21: Hydraulic Connection Of The Cs1000
Oil starts to flow through the sensor as soon as it is connected to the pressure line. That is why it is necessary to connect in the sequence specified above. The hydraulic installation of the CS is now complete. HYDAC Filter Systems GmbH Page 21 / 36 CS1000 CAT-VIMS3478916 en 2009-04-15.doc 2009-04-15... -
Page 22: Electrical Connection Of The Cs1000
Supply voltage 9 – 36 V DC Analog output + ISO < 4µm GND for supply voltage GND for analog outputs HSI (HYDAC Sensor Interface) Analog output + ISO < 6µm Analog output + ISO < 14µm Analog output + status The analog output is an active source 0 - 5 V DC. -
Page 23: Connection Cable - Assignment / Color Coding
Connection cable - Assignment / Color coding Our accessories list includes connection cables of various lengths with one connection plug (8-pole, M12x1, according to DIN VDE 0627) and an open end. HYDAC accessory cable color coding is listed in the table below. Color Connection to White Supply voltage 9 –... -
Page 24: Cs Measurement Modes
Purpose: Measurement only Function: Continuous measurement of cleanliness class, without switching functions mTIME: measuring period The measuring period is set to the standard period of 60 seconds. HYDAC Filter Systems GmbH Page 24 / 36 CS1000 CAT-VIMS3478916 en 2009-04-15.doc 2009-04-15... -
Page 25: Analog Output
The ISO contamination class can be calculated for a given current I or voltage U as follows: ISO code = (U - 1 V) x (24.28 / 4 V) HYDAC Filter Systems GmbH Page 25 / 36 CS1000 CAT-VIMS3478916 en 2009-04-15.doc... - Page 26 U = 1.50 V Flow insufficient (Flow 2 low) U = 1.75 V ISO <9.<8.<7 U = 2.00 V No measured value U = 2.25 V (flow not defined) HYDAC Filter Systems GmbH Page 26 / 36 CS1000 CAT-VIMS3478916 en 2009-04-15.doc 2009-04-15...
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Page 27: Status Messages
No measured limit (ISO 9/8/7), it can value take a few measuring cycles until measured values are outputed 1.50V Reset (re-supply voltage) Device error or contact HYDAC HYDAC Filter Systems GmbH Page 27 / 36 CS1000 CAT-VIMS3478916 en 2009-04-15.doc 2009-04-15... -
Page 28: Taking The Cs1000 Out Of Operation
Extension cable 5 m, ZBE 43-05 Socket plug 8-pole, M12x1 / 3281240 Socket plug (male) 8-pole, M12x1 Socket plug with screw clamp, ZBE 44 3281243 8-pole, M12x1 HYDAC Filter Systems GmbH Page 28 / 36 CS1000 CAT-VIMS3478916 en 2009-04-15.doc 2009-04-15... -
Page 29: Cleanliness Classes - Brief Overview
500,000 1,000,000 1,000,000 2,000,000 2,000,000 4,000,000 4,000,000 8,000,000 8,000,000 16,000,000 1,000 16,000,000 32,000,000 1,000 2,000 32,000,000 64,000,000 2,000 4,000 64,000,000 130,000,000 4,000 8,000 250,000,000 130,000,000 8,000 16,000 HYDAC Filter Systems GmbH Page 29 / 36 CS1000 CAT-VIMS3478916 en 2009-04-15.doc 2009-04-15... -
Page 30: Overview Of Modifications - Iso4406:1987 Vs. Iso4406:1999
Old ACFTD calibration Comparable New NIST ranges ACFTD dusts calibration ----- < 1 µm 4 µm 5 µm 4.3 µm 6 µm 15 µm 15.5 µm 14 µm HYDAC Filter Systems GmbH Page 30 / 36 CS1000 CAT-VIMS3478916 en 2009-04-15.doc 2009-04-15... -
Page 31: Application Settings / Default
ANA.OUT ANA.OUT ANA.OUT HDA.ISO HDA.ISO HDA.ISO HDA.ISO Setting is not set to The application does not run. HDA.ISO ► Use a HMG3000 to change the setting to HYDAC Filter Systems GmbH Page 31 / 36 CS1000 CAT-VIMS3478916 en 2009-04-15.doc 2009-04-15... -
Page 32: Technical Data
9 – 36 V DC, residual ripple < 10% (reverse polarity protection) Power consumption 3 Watt max. Analog output 2-conductor technology 0 - 5 V active output HSI (HYDAC Sensor Interface) 1 wire, half duplex HYDAC Filter Systems GmbH Page 32 / 36 CS1000 CAT-VIMS3478916 en 2009-04-15.doc 2009-04-15... -
Page 33: Recalibration
For recalibration and repair work use the follow shipping address: HYDAC Service GmbH Product Support, Werk 7 Rehgrabenstrasse 3 66125 Saarbruecken / Dudweiler - Germany Telephone: ++49 (0) 6897 509 – 883 HYDAC Filter Systems GmbH Page 33 / 36 CS1000 CAT-VIMS3478916 en 2009-04-15.doc 2009-04-15... -
Page 34: Model Code
Model code 0 - VIMS Product CS = ContamionationSensor Series 1000 Series Contamination code ISO4406:1999 Options display without function Fluids petroleum-based Analog interfaces VIMS VIMS = ™ SYSTEM HYDAC Filter Systems GmbH Page 34 / 36 CS1000 CAT-VIMS3478916 en 2009-04-15.doc 2009-04-15... - Page 35 Notes...
- Page 36 HYDAC Filter Systems GmbH Service Technology / Filter Systems Division Industriegebiet Postfach 1251 66280 Sulzbach / Saar 66273 Sulzbach / Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 Technical Department Fax: +49 (0) 6897 509 577 Sales Department Internet: www.hydac.com...
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