Related Manuals for Hydac MCS****-C062 series
Summary of Contents for Hydac MCS****-C062 series
- Page 1 MCS /-C062 Metallic Contamination Sensor Operation and Installation Guide English (translation of original instructions) Documentation no.: 4366964 Valid from hardware index B and firmware version C09.30 up...
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Page 2: Imprint
Court of Registration: Saarbrücken, HRB 17216 Executive director: Mathias Dieter, Dipl.Kfm. Wolfgang Haering Documentation Representative Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Telephone: +49 6897 509 1511 Fax: +49 6897 509 1394 E-mail: guenter.harge@hydac.com © HYDAC FILTER SYSTEMS GMBH All rights reserved. -
Page 3: Table Of Contents
Content Content Imprint ......................2 Documentation Representative ..............2 Content ......................3 Preface ......................7 Technical Support ..................7 Modifications to the Product ................ 7 Warranty ...................... 7 Using the documentation ................8 Safety Information ..................9 Warning signs used ..................9 Others used symbols ................... - Page 4 Content Dimensions MCS 15xx with flange adapter set (optional accessories) ....................28 Mechanical installation/assembly ............. 29 Connecting MCS13xx / 14xx via flange adapter set ........30 Fastening sensor to underside ..............31 Fastening MCS 13xx / MCS 14xx .............. 32 Fastening MCS 15xx .................
- Page 5 Content S.TIME - Set storing interval ..............51 SEL.COM - Set protocol ................51 ADRESS – Set bus address ..............51 DFAULT - Reset to factory setting ............. 51 CANCEL - cancel without saving ............... 51 SAVE - save changes ................51 Measuring menu ..................
- Page 6 Content Germanischer Lloyd Industrial Services GmbH, renewable energies ..................... 71 Index ......................72 en(us) MCS /-C062 Page 6 / 76 BeWa MCS1000-C062 4366964 C0930x en-us 2018-06- 2018-06-25 25.docx...
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Page 7: Preface
After modification or repair work that affects the safety of the product has been carried out on components, the product may not be returned to operation until it has been checked and released by a HYDAC technician. Please notify us immediately of any modifications made to the product whether by you or a third party. -
Page 8: Using The Documentation
Preface Using the documentation Note that the method described for locating specific information does not release you from your responsibility of carefully reading these instructions prior to starting the unit up for the first time and at regular intervals in the future. What do I want to know? I determine which topic I am looking for. -
Page 9: Safety Information
Safety Information Safety Information The device was built according to the statutory provisions valid at the time of delivery and satisfies current safety requirements. Any residual hazards are indicated by safety information and instructions and are described in the operating instructions. Observe all safety and warning instructions attached to the unit. -
Page 10: Signal Words And Their Meaning In The General Safety Information
Safety Information Signal words and their meaning in the general safety information In these instructions you will find the following signal words: DANGER DANGER – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result lethal or serious injury. WARNING WARNING –... -
Page 11: Observe Regulatory Information
Safety Information Observe regulatory information Observe the following regulatory information and guidelines: • Legal and local regulations for accident prevention • Legal and local regulations for environmental protection • Country-specific regulations, organization-specific regulations Proper/designated use Only use the sensor for the application described in the following. The MetallicContamination Sensor MCS is used for the constant monitoring of particulate contamination in hydraulic and lubrication systems. -
Page 12: Improper Use Or Use Deviating From Intended Use
Improper Use or Use Deviating from Intended Use Any use extending beyond this or deviating therefrom shall not be considered intended use. HYDAC FILTER SYSTEMS GMBH will assume no liability for any damage resulting from such use. The user alone, shall assume any and all associated risk. -
Page 13: Qualifications Of Personnel / Target Group
Safety Information Qualifications of personnel / target group Persons who work on the sensor must be aware of the associated hazards when using it. Auxiliary and specialist personnel must have read and understood the operating instructions, in particular the safety information and instructions, and applicable regulations before beginning work. -
Page 14: Transporting The Sensor
Transporting the sensor Transporting the sensor Transport the sensor upright or on its side, and in the included packaging if possible. Make sure the connection plug will not be subjected to any mechanical strain or impact. NOTICE Unsafe transport The connection plug will be damaged Transport the sensor in its original packaging. -
Page 15: Decoding The Model Code Label
Decoding the model code label Decoding the model code label For identification details of the MetallicContamination Sensor, see the type label. This is located on the top of the unit and contains the exact product description and the serial number. Definition Description Model... -
Page 16: Checking The Scope Of Delivery
Checking the scope of delivery Checking the scope of delivery The scope of delivery for the available sizes varies. Below is the scope of delivery for each size. Scope of delivery for MCS 13xx The MetallicContamination Sensor MCS 13xx comes packed and factory- assembled. -
Page 17: Scope Of Delivery For Mcs 14Xx
Checking the scope of delivery Scope of delivery for MCS 14xx The MetallicContamination Sensor MCS 14xx comes packed and factory- assembled. Before commissioning the sensor, please check no items are missing from the package. The following items are supplied: Designation MetallicContamination Sensor, MCS 14xx O-ring (25 x 3.53 NBR 70 Shore) Operation and Installation Guide (this document) -
Page 18: Scope Of Delivery For Mcs 15Xx
Checking the scope of delivery Scope of delivery for MCS 15xx The MetallicContamination Sensor MCS 15xx comes packed and factory- assembled. Before commissioning the sensor, please check no items are missing from the package. The following items are supplied: Designation MetallicContamination Sensor, MCS 15xx O-ring (47.22 x 3.53 NBR 70 Shore) O-ring (110.72 x 3.53 NBR 70 Shore) -
Page 19: Sensor Features
Sensor features Sensor features The MetallicContamination Sensor MCS is a stationary sensor for continuous monitoring of contamination of fluids – especially lubrication fluids – with metallic particles. With appropriate system knowledge of the monitored system, damage resulting in detectable metallic particles can be discovered early. The MCS uses digital signal processing to distinguish between ferromagnetic (Fe) and non-ferromagnetic (nFe) particles. -
Page 20: Sensor Dimensions
Sensor dimensions Sensor dimensions The dimensions for the available sizes vary. The dimensions for each size can be found below. Dimensions MCS 13xx Flange image SAE 1/2" All dimensions in mm. en(us) MCS /-C062 Page 20 / 76 BeWa MCS1000-C062 4366964 C0930x en-us 2018-06- 2018-06-25 25.docx... -
Page 21: Dimensions For Mcs 13Xx With Ethernet Module
Sensor dimensions Dimensions for MCS 13xx with Ethernet module Flange image SAE 1/2" All dimensions in mm. en(us) MCS /-C062 Page 21 / 76 BeWa MCS1000-C062 4366964 C0930x en-us 2018-06- 2018-06-25 25.docx... -
Page 22: Dimensions Mcs 13Xx With Flange Adapter Set (Optional Accessories)
Sensor dimensions Dimensions MCS 13xx with flange adapter set (optional accessories) All dimensions in mm. en(us) MCS /-C062 Page 22 / 76 BeWa MCS1000-C062 4366964 C0930x en-us 2018-06- 2018-06-25 25.docx... -
Page 23: Dimensions Mcs 14Xx
Sensor dimensions Dimensions MCS 14xx Flange image SAE 3/4" All dimensions in mm. en(us) MCS /-C062 Page 23 / 76 BeWa MCS1000-C062 4366964 C0930x en-us 2018-06- 2018-06-25 25.docx... -
Page 24: Dimensions For Mcs 14Xx With Ethernet
Sensor dimensions Dimensions for MCS 14xx with Ethernet Flange image SAE 3/4" All dimensions in mm. en(us) MCS /-C062 Page 24 / 76 BeWa MCS1000-C062 4366964 C0930x en-us 2018-06- 2018-06-25 25.docx... -
Page 25: Dimensions Mcs 14Xx With Flange Adapter Set (Optional Accessories)
Sensor dimensions Dimensions MCS 14xx with flange adapter set (optional accessories) All dimensions in mm. en(us) MCS /-C062 Page 25 / 76 BeWa MCS1000-C062 4366964 C0930x en-us 2018-06- 2018-06-25 25.docx... -
Page 26: Dimensions Mcs 15Xx
Sensor dimensions Dimensions MCS 15xx Flange image SAE 4" All dimensions in mm. en(us) MCS /-C062 Page 26 / 76 BeWa MCS1000-C062 4366964 C0930x en-us 2018-06- 2018-06-25 25.docx... -
Page 27: Dimensions For Mcs 15Xx With Ethernet
Sensor dimensions Dimensions for MCS 15xx with Ethernet Flange image SAE 3/4" All dimensions in mm. en(us) MCS /-C062 Page 27 / 76 BeWa MCS1000-C062 4366964 C0930x en-us 2018-06- 2018-06-25 25.docx... -
Page 28: Dimensions Mcs 15Xx With Flange Adapter Set (Optional Accessories)
Sensor dimensions Dimensions MCS 15xx with flange adapter set (optional accessories) All dimensions in mm. en(us) MCS /-C062 Page 28 / 76 BeWa MCS1000-C062 4366964 C0930x en-us 2018-06- 2018-06-25 25.docx... -
Page 29: Mechanical Installation/Assembly
Mechanical installation/assembly Mechanical installation/assembly During installation, always observe the direction of flow through the sensor. The direction of flow is indicated by an arrow on the housing. When selecting the installation site, take ambient factors like the temperature, dust, water, etc., into account. The sensor is designed for IP67 according to DIN 40050 / EN 60529 / IEC 529 / VDE 0470. -
Page 30: Connecting Mcs13Xx / 14Xx Via Flange Adapter Set
Mechanical installation/assembly Connecting MCS13xx / 14xx via flange adapter set A flange adapter set is available as an accessory. You will find the part no. in the "Spare Parts and Accessories" chapter on page 63. This flange adapter set makes it possible for you to connect the MCS directly to two pipes or hoses via the thread G1/2". -
Page 31: Fastening Sensor To Underside
Fastening sensor to underside Fastening sensor to underside The sensors have 4 fixing holes on the underside. Use these to secure the MCS. en(us) MCS /-C062 Page 31 / 76 BeWa MCS1000-C062 4366964 C0930x en-us 2018-06- 2018-06-25 25.docx... -
Page 32: Fastening Mcs 13Xx / Mcs 14Xx
Fastening sensor to underside Fastening MCS 13xx / MCS 14xx Below you can see the drilling template for fastening the MCS 13xx/14xx. (All dimensions in mm) Fastening MCS 15xx Below you can see the drilling template for fastening the MCS 13xx/14xx. (All dimensions in mm) en(us) MCS /-C062... -
Page 33: Fastening Mcs 15Xx Using Angle Fastening Set
3477243. Connecting MCS 15xx using pipe adapter set A pipe adapter set is available as an accessory. HYDAC article no. 3435426. This pipe adapter set makes it possible to connect the MCS directly to two pipes or hoses via the thread 42L per ISO8431-1. -
Page 34: Connecting Mcs 15Xx Using Flange Adapter Plate (Accessory)
Fastening sensor to underside Connecting MCS 15xx using flange adapter plate (accessory) A flange adapter set is available as an accessory. HYDAC article no. 3442518. With the flange adapter set SAE4"-SAE1½" (1) you have the opportunity to mount the MCS between the filter unit and the pump. The flange adapter plate offers three ¼"... -
Page 35: Mcs 15Xx Via Sae 4" Per Iso 6162-1 (4Xm16)
Fastening sensor to underside MCS 15xx via SAE 4" per ISO 6162-1 (4xM16) Install the MCS with four screws (M16) to a component/unit. The drilling template corresponds to the SAE 4" per ISO 6162-1. Example: installing the MCS on an NF filter en(us) MCS /-C062 Page 35 / 76... -
Page 36: Hydraulic Installation Of Sensor
Hydraulic installation of sensor Hydraulic installation of sensor During installation, observe the direction of flow through the MCS. The direction of flow is indicated by an arrow on the housing. NOTICE Exceeding the permissible operating pressure The sensor will be destroyed Note the maximum operating pressure of 20 bar / 290 psi. - Page 37 Hydraulic installation of sensor Q l/min Q l/min p ∆ The diagram shows the resulting differential pressure mbar as a function of the flow rate Q l/min at different viscosities. en(us) MCS /-C062 Page 37 / 76 BeWa MCS1000-C062 4366964 C0930x en-us 2018-06- 2018-06-25 25.docx...
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Page 38: Electrical Connection Of Sensor
Supply voltage 9-36 V DC Switch output 2 (normally open) GND for supply voltage GND switching output HSI (HYDAC Sensor Interface) RS485 + RS485 - Switch output 1 (normally open) The two switching outputs are in each case a passive, n-switching power MOSFET. -
Page 39: Connection Cable - Assignment / Color Coding
In the accessories list you will find connection cables of various lengths with one connection plug (M12x1, 8-pole, according to DIN VDE 0627) and an open end. In the table below you will find the color coding of the HYDAC accessory cable ZBE42-xx: (All dimensions in mm) -
Page 40: Using The Switching Outputs
Using the switching outputs Using the switching outputs The two switching outputs delivery pulses that can be counted or utilized in a superordinate controller. The logic of the signal outputs is parameterizable. You can select between "active low" and "active high" (factory setting). Details on setting the switching outputs can be found starting on page 53. -
Page 41: Switching Logic "Active Low
Using the switching outputs Switching logic "active low" Both switching outputs emit a currentless signal when a particle is detected. You can set the duration of the signal between 5 and 200 ms. This value is factory set to 7 ms. The signal gives no indication of the shape and size of the particles. -
Page 42: Example: Operation - Several Particles Detected
Using the switching outputs Example: Operation - several particles detected Δt Δt Δt M1/2 en(us) MCS /-C062 Page 42 / 76 BeWa MCS1000-C062 4366964 C0930x en-us 2018-06- 2018-06-25 25.docx... -
Page 43: Switching Logic "Active High
Using the switching outputs Switching logic "active high" Both switching outputs emit a signal when a particle is detected. You can set the duration of the signal Δt between 5 and 200 ms. This value is factory set to 7 ms. The signal gives no indication of the shape and size of the particles. -
Page 44: Example: Operation - Several Particles Detected
Using the switching outputs Example: Operation - several particles detected Δt Δt Δt M1/2 Switching output "Device Ready" When "Device Ready" is set, the buzzer signal of the ferromagnetic and non- ferromagnetic particles is emitted on the switching output S1. The signal indicating that the MCS is ready for use is emitted on the switching output S2. -
Page 45: Parameterizing Sensor/Reading Measured Values
Parameterizing sensor/reading measured values Parameterizing sensor/reading measured values Connecting MCS 1000 to SMU 1200 The MCS 1000 can be connected to the HYDAC SensorMonitoring Unit SMU 1200. The SMU1200 makes it possible to: • set parameters • save the MCS measurement data with a time stamp •... -
Page 46: Connecting Mcs To Csi-D-5 (Condition Sensor Interface)
With the CSI-D-5 kit you have the opportunity to parameterize the MCS using a PC and to read off online and stored measurement data. Connect the CSI-D-5 kit, HYDAC article no. 3249563, in accordance with the following connection diagram: CSI-D-5 Kit... -
Page 47: Connecting Mcs To Hmg 3000
Parameterizing sensor/reading measured values Connecting MCS to HMG 3000 You can use the HMG 3000 to set the parameters of the MCS. Connect the HMG 3000 to the MCS in accordance with the following connection diagram. You can find more details in the HMG 3000 operating instructions. en(us) MCS /-C062 Page 47 / 76... -
Page 48: Evaluating Measurement Results
Evaluating measurement results Evaluating measurement results The counter readings of the MCS are not comparable with particle concentrations as these are known from optical particle counters per ISO 4406. If the counter reading stays the same, this does not mean that a constant particle concentration is present, but rather the no further particles have been detected. -
Page 49: Menu Structure
Menu structure Menu structure This chapter gives you an overview of the menu structure of the Power Up and Measuring menus. Overview - Power Up Menu Power Up Menu MODE S.TIME SEL.COM ADRESS DEFAULT CANCEL SAVE en(us) MCS /-C062 Page 49 / 76 BeWa MCS1000-C062 4366964 C0930x en-us 2018-06- 2018-06-25 25.docx... -
Page 50: Overview - Measuring Menu
Menu structure Overview - Measuring Menu Measuring menu DSPLAY FE A FE B FE C NFE D NFE E NFE F CYC A CYC B CYC C CYC D CYC E CYC F STATUS TEMP C TEMP F SWT.OUT FE.NFE ALL.RDY ALARM SWT.LOG... -
Page 51: Powerup Menu
PowerUp Menu PowerUp Menu MODE - select operating mode Function: Adjustment not possible Parameter: None Factory setting: M2 (Measure and switch) S.TIME - Set storing interval Function: After the time interval set, the total number of particles is written to the memory of the MCS. The number of particles within the time intervals can be seen from the parameter DSPLAY - CYC. -
Page 52: Measuring Menu
Measuring menu Measuring menu DSPLAY - Show measured variable Function: Select the measured variable that is displayed after switching the unit on and after voltage has returned. The measured variables FE A to NFE F show a summation of the particles in the corresponding category. -
Page 53: Swt.out - Set The Switching Output
Measuring menu CYC F: non-ferromagnetic Class F particles (nFe) STATUS: Status byte (00 at status = O.K.) Field strength of the field coil in the MCS TEMP C: Medium temperature in °C (indirect measurement via sensor in the spool) TEMP F: Medium temperature in °F (indirect measurement via sensor in the spool) Factory setting: FE A... -
Page 54: Swt.log - Set Logic At The Switching Output
Measuring menu SWT.LOG - Set logic at the switching output Parameter: ACT.HI active high ACT.LOW active low Factory setting: ACT.HI SWT.PLS - Set pulse length at the switching output Function: Setting the pulse length of the switching outputs Parameter: 5 - 200 milliseconds Factory setting: SWT.TST –... -
Page 55: Alarm - Setting Limit Values
Measuring menu ALARM – Setting limit values Function: Set limit values. The signal is active for 30 seconds after exceeding a limit value. The alarm indicates that the set limit value has been exceeded and is not necessarily due to any damage to the monitored system. -
Page 56: Error Analysis / Remedy
Error analysis / remedy Error analysis / remedy Using several supply voltages makes it necessary to define the following terms for error analysis: Designation Description Operation voltage Voltage for operating the MCS (electronics, coil system). Measurement Voltage U at switching output 1/2 for superordinate M1/2 voltage controllers. - Page 57 Error analysis / remedy Status Remedy The MCS has not high detected any particles Error at MCS Contact HYDAC The MCS has not detected any particles high Error at MCS Contact HYDAC Reestablish the Error in measurement measurement voltage voltage.
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Page 58: Error Status - "Active High" And "Active Low
Perform a reset. Remove the connection cable of the MCS for 10 seconds. Reconnect the connection cable to the MCS. If there is no change in the error status, contact HYDAC. Observe the starting phase of ≈ 70 seconds. Error status 1 "active low"... -
Page 59: Error Status 1 "Active High
Error analysis / remedy Error status 1 "active high" The signal at the switching output is permanently voltage-carrying. The MCS has detected an error. This error occurs also when operation voltage is switched off and measurement voltage is switched on. M1/2 Operation voltage ON or OFF... -
Page 60: Error Status 2 "Active Low
Error analysis / remedy Error status 2 "active low" The signal at the switching output is permanently voltage-carrying. The MCS has not detected any errors. This error occurs also when operation voltage is switched off and measurement voltage is switched on. Only a superordinate controller can differentiate between this error signal and normal operation without detection of a particle. -
Page 61: Error Status 2 "Active High
Error analysis / remedy Error status 2 "active high" The signal at the switching output is permanently free of voltage. The MCS has not detected any errors. This error occurs also when external measurement voltage is switched off. Only a superordinate controller can differentiate between this error signal and normal operation without detection of a particle. -
Page 62: Performing Maintenance
Performing maintenance Performing maintenance Regularly inspect for leaks. Replace defective cables, hoses or tubes. The sensor is maintenance-free. Decommissioning the sensor To decommission the unit, proceed as follows: Remove the electric plug. Depressurize the unit. Remove the connected hoses/piping from the sensor. Remove the sensor. -
Page 63: Spare Parts And Accessories
Spare Parts and Accessories Spare Parts and Accessories The following spare parts and accessories are available for the sensor. Description p/no. MCS14xx flange adapter set SAE ¾" - G 1/2", comprised of: 1x SAE flange 1x O-ring (NBR) 4x hexagon screw 3588249 MCS15xx pipe adapter set, 42L, consisting of: 2x pipe adapter, 42L... - Page 64 Spare Parts and Accessories Description p/no. MCS15xx flange adapter set, SAE 4" - SAW 1½", consisting of: 2x O-ring (NBR) 4x cheese-head screw 4x washer 4x snap ring 4x cheese-head screw 3442518 MCS15xx angle plate set, consisting of: 1x angle plate 4x cheese-head screw 8x washer 4x snap ring...
- Page 65 Spare Parts and Accessories Description p/no. O-ring (110.72 x 3.53 FPM low-temperature 70 Shore) 6140585 Socket plug (female) with 2 m line, ZBE 42-02 3281220 shielded, 8-pole, M12x1 Socket plug (female) with 5 m line, ZBE 42-05 3281239 shielded, 8-pole, M12x1 Extension cable 5 m, ZBE 43-05 Socket plug (female) 8-pole, M12x1 /...
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Page 66: Channel Default Settings
> 600 µm > 1000 µm Calibrating the sensor The sensor does not require regular calibrating. Customer Service/ Service Use the following shipping address for repairs: HYDAC SERVICE GMBH Friedrichsthaler Straße 15a, Werk 13 66540 Neunkirchen-Heinitz Germany Telephone: +49 6897 509 883... -
Page 67: Technical Data
Technical Data Technical Data Hydraulic data MCS13xx MCS14xx MCS15xx Permissible flow rate 0.4 … 8 l/min 2 … 40 l/min 10 … 200 l/mi Maximum operating 20 bar / 20 bar / 20 bar / pressure 290 psi 290 psi 290 psi Permitted fluid temperature -40 …... -
Page 68: Detection Limits
Technical Data Electrical data Operation voltage 9 … 36 V DC, Residual ripple < 10% Power consumption ≤ 5 Watt Electrical outputs 2 configurable switching 1 x Ferromagnetic (Fe) particle outputs 1 x Non-ferromagnetic (nFe) particle (n-switching Power 1 x Particle (Fe + nFe) MOSFET, normally open) 1 x Device Ready signal 1 x Alarm... -
Page 69: Model Code
Model Code Model Code 0 - 5 - 0 / 000 Product MCS = MetallicContamination Sensor Series = 1000 Contamination / sensor cross-section = Particle >70 µm / 1/4" = Particle >100 µm / 1/2" = Particle >200 µm / 1“ Signal technology 2x switching outputs /RS485 (HSI protocol) -
Page 70: Glossary
Glossary Glossary Ferromagnetic (Fe) A "ferromagnetic" material is one that turns into a magnet through the influence of an external magnetic field. Examples are iron, cobalt, and nickel, which have this property at room temperature. These materials differ in their residual magnetism (remanence) after being removed from the magnetic field. -
Page 71: Basics Of Gl Certification
Glossary Basics of GL certification - The Guideline for the Certification of Condition Monitoring Systems (CMS) for Wind Turbines, Edition 2007. This guideline states that the sensors must be able to distinguish between ferromagnetic and non-ferromagnetic particles and that the installation location in the cooling filter circuit is upstream of the filter. - Page 72 Index Index Hydraulic data ............67 Accessories ............63 accident prevention ..........11 Imprint ..............2 Adjustment............51 INLET ..............15 ambient temperature ........11, 67 installation ........13, 29, 34, 36, 71 Assignment ............. 38, 39 installing ............... 35 Auxiliary personnel ..........
- Page 73 Index SWT.OUT ............50, 53 USB ..............45 TCP ..............69 TCP/IP ..............69 TEMP ............. 50, 53 Weight ..............67 Transport ............13, 14 Troubleshooting ............ 13 en(us) MCS /-C062 Page 73 / 76 BeWa MCS1000-C062 4366964 C0930x en-us 2018-06- 2018-06-25 25.docx...
- Page 76 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach / Saar 66273 Sulzbach / Saar Germany Germany Tel: +49 6897 509 01 Board no. Fax: +49 6897 509 9046 Technology Fax: +49 6897 509 577 Sales Internet: www.hydac.com E-Mail: filtersystems@hydac.com...
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