MCS 1000 Series Metallic Contamination Sensor Operation and Installation Guide English (translation of original instructions) Document no.: 3435427f Valid from hardware index B and firmware version V 1.30 up...
If you discover errors while reading the documentation or have suggestions or other useful information, please don’t hesitate to contact us: HYDAC FILTER SYSTEMS GMBH Technische Dokumentation Postfach 12 51 66273 Sulzbach / Saar Germany We look forward to receiving your input.
After modification or repair work that affects the safety of the product has been carried out on components, the product may not be returned to operation until it has been checked and released by a HYDAC technician. Please notify us immediately of any modifications made to the product whether by you or a third party.
The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed. HYDAC FILTER SYSTEMS GMBH en(us) Page 8 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc...
MCS made by the user or purchaser Improper monitoring of unit components that are subject to wear and tear improperly performed repair work HYDAC FILTER SYSTEMS GMBH en(us) Page 9 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc 2012-06-15...
Improper use may result in hazard to life and limb. Improper use includes: Improper connection of the MCS voltage and sensor cables Operation with non-approved fluids. HYDAC FILTER SYSTEMS GMBH en(us) Page 10 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc 2012-06-15...
Hydraulic systems are under pressure Danger of bodily injury ► The hydraulic system must be depressurized before performing any work on the hydraulic system. HYDAC FILTER SYSTEMS GMBH en(us) Page 11 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc 2012-06-15...
Model per model code Part no. Always list complete serial no. Date Year/week of production Index Hardware index Max. INLET press. Max. operating pressure in bar/psi HYDAC FILTER SYSTEMS GMBH en(us) Page 13 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc 2012-06-15...
The output signal at the switching output is always the same and provides no information about the size of the particle. Using the serial interfaces (RS 485 or HSI) makes it possible to evaluate appropriate particle size classes. HYDAC FILTER SYSTEMS GMBH en(us) Page 17 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc...
(for example: poly-alpha-olefins PAO and polyglycol, as used in the wind energy industry). ► The media used must be permanently compatible with the MCS sealing material - low-temperature FKM. HYDAC FILTER SYSTEMS GMBH en(us) Page 18 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc...
MCS 1000 Series Dimensions MCS13xx with flange adapter set (optional accessories) All dimensions in mm. HYDAC FILTER SYSTEMS GMBH en(us) Page 21 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc 2012-06-15...
MCS 1000 Series Dimensions MCS14xx with flange adapter set (optional accessories) All dimensions in mm. HYDAC FILTER SYSTEMS GMBH en(us) Page 24 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc 2012-06-15...
MCS 1000 Series Dimensions MCS15xx with flange adapter set (optional accessories) All dimensions in mm. HYDAC FILTER SYSTEMS GMBH en(us) Page 27 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc 2012-06-15...
The MCS is designed for IP67 according to DIN 40050 / EN 60529 / IEC 529 / VDE 0470. Select between the following mechanical connection types: HYDAC FILTER SYSTEMS GMBH en(us) Page 28 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc...
MCS 1000 Series Mechanical connection types Connecting MCS14xx via flange adapter set A flange adapter set is available from HYDAC as an accessory under p/no. 3588249. This flange adapter set makes it possible for you to connect the MCS directly to two pipes or hoses via the thread G1/2".
MCS models manufactured in 2012 and following have 4 fixing holes on the underside Use these to secure the MCS Below you will find the corresponding drilling templates for the individual MCS models. HYDAC FILTER SYSTEMS GMBH en(us) Page 30 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc...
MCS 1000 Series Fastening the MCS on the underside Fastening the MCS 13xx Fastening the MCS 14xx HYDAC FILTER SYSTEMS GMBH en(us) Page 31 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc 2012-06-15...
MCS 1000 Series Fastening the MCS on the underside Fastening the MCS 15xx HYDAC FILTER SYSTEMS GMBH en(us) Page 32 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc 2012-06-15...
Fastening the MCS on the underside Fastening MCS15xx via angle fastening set An angle fastening set is available as an accessory. HYDAC article no. 3477243. Connecting MCS15xx via pipe adapter set A pipe adapter set is available as an accessory. HYDAC article no. 3435426.
Fastening the MCS on the underside Connecting MCS15xx via flange adapter plate (accessories) A flange adapter set is available as an accessory. HYDAC article no. 3442518. With the flange adapter set SAE4"-SAE1½" (1) you have the opportunity to mount the MCS between the filter unit and the pump. The flange adapter plate offers three ¼"...
NOTICE Working overpressure The MCS will be destroyed. ► Note the maximum operating pressure of 20 bar / 290 psi. HYDAC FILTER SYSTEMS GMBH en(us) Page 35 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc 2012-06-15...
40 l/min and for the MCS15xx between 10 and 200 l/min. For flow rates outside these limits, a detection of particles is no longer guaranteed. Q l/min Q l/min HYDAC FILTER SYSTEMS GMBH en(us) Page 36 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc...
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MCS hydraulic installation Q l/min The diagram shows the resulting differential pressure mbar as a function of the flow rate Q l/min at different viscosities. HYDAC FILTER SYSTEMS GMBH en(us) Page 37 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc 2012-06-15...
Supply voltage 9 ... 36 V DC Switch out 2 (normally open) GND for supply voltage GND switching output HSI (HYDAC Sensor Interface) RS485 + RS485 - Switch out 1 (normally open) The two switching outputs are in each case a passive, n-switching power MOSFET.
Our accessories list includes connection cables of various lengths with one connection plug (8-pole, M12x1, according to DIN VDE 0627) and an open end. The color coding of the HYDAC accessory cable ZBE42-xx is listed in the table below: Color...
Measurement Voltage U at switching output 1/2 for superordinate M1/2 voltage controllers. Signal value Measurement voltage on = high Measurement voltage off = low HYDAC FILTER SYSTEMS GMBH en(us) Page 40 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc 2012-06-15...
~ 70 seconds is necessary before the first measurement can be made. Example: Operation - 1 particle detected Δt M1/2 70 s HYDAC FILTER SYSTEMS GMBH en(us) Page 42 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc 2012-06-15...
~ 70 seconds is necessary before the first measurement can be made. Example: Operation - 1 particle detected Δt M1/2 3 s 70 s HYDAC FILTER SYSTEMS GMBH en(us) Page 44 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc 2012-06-15...
~ 70 seconds is necessary before the signal can be evaluated. After that, the switching output "Device Ready" goes to permanent "low" potential. M1/2 70 s HYDAC FILTER SYSTEMS GMBH en(us) Page 46 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc 2012-06-15...
Parameterizing MCS / reading off measured Parameterizing MCS / reading off measured values Connecting MCS 1000 with SMU 1200 The MCS 1000 can be connected to the HYDAC SensorMonitoring Unit SMU 1200. The SMU1200 makes it possible to: set parameters ...
With the CSI-D-5 kit you have the opportunity to parameterize the MCS using a PC and to read off online and stored measurement data. Connect the CSI-D-5 kit, HYDAC article no. 3249563, in accordance with the following connection diagram. CSI-D-5 Kit...
Connect the HMG 3000 to the MCS in accordance with the following connection diagram. ZBE 30-xx ZBE 41 HMG 3000 MCS 1000 You can find more details in the HMG 3000 operating instructions. HYDAC FILTER SYSTEMS GMBH en(us) Page 49 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc 2012-06-15...
Is a fluid filter present that filters out the particles, or are they conveyed through the circuit? Example: Without filtration, an individual particle can be detected several times by the MCS. HYDAC FILTER SYSTEMS GMBH en(us) Page 50 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc...
CYC C CYC D CYC E CYC F STATUS TEMP C TEMP F SWT.OUT FE.NFE ALL.RDY SWT.LOG ACT.HI ACT.LOW SWT.PLS Set value CANCEL SAVE HYDAC FILTER SYSTEMS GMBH en(us) Page 51 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc 2012-06-15...
Factory setting: DFAULT - Reset to factory setting Function: Reset to the factory settings You can find the factory setting at the corresponding parameter. HYDAC FILTER SYSTEMS GMBH en(us) Page 52 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc 2012-06-15...
Class A particles (Fe) CYC B: ferromagnetic Class B particles (Fe) CYC C: ferromagnetic Class C particles (Fe) CYC D: non-ferromagnetic Class D particles (nFe) HYDAC FILTER SYSTEMS GMBH en(us) Page 53 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc 2012-06-15...
/ grey / gris rosa / pink / rose blau / blue / bleu rot / red / rouge Schirm / Shield / B lindage HYDAC FILTER SYSTEMS GMBH en(us) Page 56 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc 2012-06-15...
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The MCS is switched Reestablish the off; error in operation operation and voltage / measurement measurement voltage. voltage HYDAC FILTER SYSTEMS GMBH en(us) Page 57 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc 2012-06-15...
Perform a reset. Remove the connection cable of the MCS for 10 seconds. Reconnect the connection cable to the MCS. If there is no change in the error status, contact HYDAC. Observe the starting phase of ~ 70 seconds. Error status 1 "active low"...
Evaluate the signal duration and the behavior of the two switching outputs S1 and S2 separately. M1/2 Operation voltage Measurement voltage U M1/2 HYDAC FILTER SYSTEMS GMBH en(us) Page 59 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc 2012-06-15...
Measurement voltage U M1/2 Error status - "Device Ready" In the "Device Ready" error status there is a signal change from "low" to "high" M1/2 HYDAC FILTER SYSTEMS GMBH en(us) Page 60 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc 2012-06-15...
After disassembling the unit and separating the various materials, reuse them or dispose of them properly in accordance with local regulations. HYDAC FILTER SYSTEMS GMBH en(us) Page 61 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc...
= Male connection M 12x1, 8 pole = Male connection M 12x1, 8 pole and Ethernet M 12x1, 4 pole, D coded acc. IEC61076-2-101 Modification number = Standard HYDAC FILTER SYSTEMS GMBH en(us) Page 67 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc 2012-06-15...
R = 1k 10 V DC gelb / yellow / jaune ZBE 42S-xx weiss / white / blanc 24 V DC grün / green / vert HYDAC FILTER SYSTEMS GMBH en(us) Page 70 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc 2012-06-15...
February 2010 as an "add on" for condition monitoring systems in wind power plants. The certification was provided by Germanischer Lloyd Industrial Services GmbH. HYDAC FILTER SYSTEMS GMBH en(us) Page 72 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc...
GL is one of the leading certification authorities in the wind energy sector, performing tests, certification procedures and approvals for wind power plants and their components. HYDAC FILTER SYSTEMS GMBH en(us) Page 73 / 76 BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc...
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