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Summary of Contents for Hydac VibrationSensor VS 3000
- Page 1 VS 3000 VibrationSensor Operation and Installation Guide English (translation of original instructions) Documentation no.: 4443496a...
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Page 2: Table Of Contents
Content Content Content ......................2 General ......................4 Imprint ......................4 Documentation Representative ..............4 Purpose of this manual ................4 Target group of the manual ................. 5 Target group - Required qualifications/training ..........6 Illustrations in the manual ................7 Illustration on the title page .............. - Page 3 Effective value of a vibration (RMS) ............53 Frequency analysis ..................54 Pulse signal (envelope) ................54 HYDAC Machine Condition Monitoring System MCMS 2000 ....54 IEPE (Integrated Electronics Piezo-Electric) ..........54 Mass spring system ................... 54 Piezo element / piezo electrical effect ............55 Damage frequencies .................
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Page 4: General
Court of Registration: Saarbrücken, HRB 17216 Executive directors: Mathias Dieter, Dipl.Kfm. Wolfgang Haering Documentation Representative Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Phone: +49 6897 509 1511 Fax: +49 6897 509 1394 E-mail: guenter.harge@hydac.com Purpose of this manual Read this manual before using the product for the first time or if you are assigned other work on the product. -
Page 5: Target Group Of The Manual
General This manual informs and warns you of risks, against which the risk reduction through the design and protective measures may not be effective or not fully effective. Target group of the manual This manual was created for the following target group. Target group Tasks Owner... -
Page 6: Target Group - Required Qualifications/Training
General Target group - Required qualifications/training Persons who work on the product must be aware of the hazards associated with its use. These operating instructions are intended for: Auxiliary personnel: such persons have been instructed about the sensor and are aware of potential hazards due to improper use. -
Page 7: Illustrations In The Manual
General Illustrations in the manual Illustration on the title page You will find the following information on the title page of this manual: Short name of the product / product name Type of document Language Document no./Index Date of printing Supplementary instructions regarding the validity of the manual (optional) VS 3000... -
Page 8: Illustration Of The Layout
General Illustration of the layout Chapter description Page number Edition date Seite x 200x-xx-xx Document language Documentation no. with index/ file name The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed. -
Page 9: Representation Of Procedural Instructions
General Representation of procedural instructions There are these two following representations in the case of procedural instructions: Procedural instructions with a fixed sequence Procedural instructions, whose sequence must be complied with without fail are listed with sequential numbering (1., 2., 3., etc.). An example for procedural instructions with a fixed sequence: 1. -
Page 10: Signal Words And Their Meaning In The General Safety Information
General Signal words and their meaning in the general safety information In these instructions you will find the following signal words: DANGER DANGER – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result lethal or serious injury. WARNING WARNING –... - Page 11 General Warning signs used These signs are listed for all general safety information and instructions in these operating instructions which indicate particular dangers to persons, property or the environment. General hazard Dangerous electrical voltage warning. Hot surface warning. Signs used for giving orders These symbols are listed for all general safety information and instructions in these operating instructions which indicate particular dangers to persons, property or the environment.
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Page 12: Supplementary Symbols
Notes on copyright All rights to this documentation, in particular to the right to reproduction and distribution, as well as to the translation, are property of HYDAC FILTER SYSTEMS GMBH. Distributing and copying this document and utilizing and disclosing its content is not permitted, except where this has been agreed upon explicitly. -
Page 13: General Safety Information
Ensure that the mechanical connection between the sensor and the machine to be monitored is strong and as rigid as possible. Use the appropriate assembly material for assembling the sensor. Amongst others, this is available as an accessory with HYDAC. NOTICE Exceeding the maximum permissible line length Erroneous or no communication ►... - Page 14 General Safety Information NOTICE Impermissible operating conditions No/faulty signals or the sensor is destroyed ► Operate the sensor within the technically permissible conditions only. ► Observe the basis expansion of the measuring object (for example, temperature-based expansion). ► Do not use the sensor at high or low temperatures outside the specified operating and storage conditions.
- Page 15 General Safety Information NOTICE Improper storage The sensor will be damaged ► Store the sensor in its original packaging at a clean and dry place. ► Do NOT store the sensor at locations with extreme temperatures, high humidity, close to magnetic fields or in locations with strong vibrations or impact loading (shocks).
- Page 16 ► HYDAC explicitly recommends assembling the vibrations sensors as a threaded connection. NOTICE Design specific use of assembly adapters Design-related limitations during the sensor assembly ►...
- Page 17 The sensor has a limited function and signal quality ► A cable length of 300 meters between electronic evaluation unit (e.g. HYDAC MCMS 2000) and vibrations sensor should not be exceeded, as an excessive length of cable can limit the signal quality (frequency response) of system.
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Page 18: Product Overview
Product overview Product overview The HYDAC VibrationSensor VS 3000 is an industrial sensor for recording the vibration acceleration of system and machines. The piezo-based measurement procedure, in combination with a suitable signal evaluation unit such as the HYDAC Machine ConditionMonitoring System MCMS 2000 or the standard vibration... -
Page 19: Scope Of Delivery
Scope of delivery Scope of delivery for VS3x10 and VS3x20 The HYDAC VibrationSensor VS3x10 as well as the VS3x20 are delivered in a packaged and ready for use state. Before commissioning the unit, check the contents of the package to make sure everything is present. -
Page 20: Dimensions
Product overview Dimensions Dimensions VS3xx0-x-x-0/-xxx All dimensions in mm. Dimensions VS3xx0-x-x-1/-xxx All dimensions in mm. VS 3000 Page 20 / 60 en-US BeWa VS3000 4443496a V1-1 en-us 2019-10-22.docx 2019-10-22... -
Page 21: Dimensions Vs3Xx1-X-X-0/-Xxx
Product overview Dimensions VS3xx1-x-x-0/-xxx All dimensions in mm. Dimensions VS3xx1-x-x-1/-xxx All dimensions in mm. VS 3000 Page 21 / 60 en-US BeWa VS3000 4443496a V1-1 en-us 2019-10-22.docx 2019-10-22... -
Page 22: Proper/Designated Use
Proper/designated use Only use the sensor for the application described in the following. The VibrationSensor VS 3000 is a sensor for recording the vibration acceleration (accelerometer) in systems and machines. The transmission of measuring signals is done on a measuring board or on a superior condition monitoring systems such as the HYDAC Machine Condition Monitoring System MCMS 2000. - Page 23 Product overview NOTICE Exceeding the maximum permissible line length Erroneous or no communication ► Observe the maximum permissible line lengths. NOTICE Impermissible operating conditions No/faulty signals or the sensor is destroyed ► Operate the sensor within the technically permissible conditions only. ►...
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Page 24: Improper Use Or Use Deviating From Intended Use
Improper use or use deviating from intended use Any other or extending use beyond this shall not be considered intended use. HYDAC FILTER SYSTEMS GMBH will assume no liability for any damage resulting from such use. This risk is borne solely by the owner. -
Page 25: Technical Data
Product overview Technical Data Input parameters and technical properties VS3x10 VS3x20 VS3x11 VS3x21 (Top Entry, (Top Entry, (Side Entry, (Side Entry, Standard) Premium) Standard) Premium) Input parameter Acceleration (in g) Area of application ± 80 g Sensitivity 100 mV/g (nominal 80 Hz; 22°C) ±... - Page 26 Product overview Ambient conditions -55 – 140 -55 – 130 -55 – 140 -55 – 130 Operating temperature range °C °C °C °C Shock resistance 5000 g EMV: EN 61326-1:2013 - mark VS3xxx-x-x-0/-xxx: Protection class to IP67 VS3xxx-x-x-1/-xxx: DIN 40050 IP68 Power supply and electrical installation...
- Page 27 Product overview Typical frequency response VS3110-1-0-0/-000 (Standard; Top-entry; sensitivity 100 mV/g) VS3120-1-0-0/-000 (Premium; Top-entry; sensitivity 100 mV/g) VS3111-0-0-0/-000 (Standard; Side-entry; sensitivity 100 mV/g) VS3121-0-0-0/-000 (Premium; Side-entry; sensitivity 100 mV/g) VS 3000 Page 27 / 60 en-US BeWa VS3000 4443496a V1-1 en-us 2019-10-22.docx 2019-10-22...
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Page 28: Decoding The Model Code Label
Details for identifying VS 3000 are stamped on the sensor. The imprint is clearly visible on the outside on the sensor housing and includes the exact product description as well as the serial number. Always mention the type description and the serial number when contacting HYDAC. Definition Description Logo HYDAC Logo &... -
Page 29: Model Code
Product overview Model code 0 - 1 - 0 - 0 /- 000 VibrationSensor Measured variable Vibration acceleration Sensitivity 100 mV/g Type Standard Premium Design Top Entry Side Entry Installation thread M6, external thread, only model, Side Entry ¼“-28 UNF, internal thread, only model, Top Entry Signal output Analog –... -
Page 30: Storage And Transport
Storage and transport Storage and transport Transport the sensor upright or on its side, and in the included packaging if possible. Ensure that the connection plug or the integrated cable is not subjected to any mechanical strain or impact. NOTICE Unsafe transport The connection plug or the connecting cable will be damaged ►... -
Page 31: Assembly, Installation And Commissioning
Assembly, installation and commissioning Assembly, installation and commissioning Mechanical installation/assembly The measurement of high frequencies and detecting damage to components which are characterized by characteristic damage frequencies in the upper frequency range is directly influenced by the selected assembly technique. Its maximum capacity (sensitivity and degree of increase) is exhibited by the sensor recording vibrations along its central axis, which is indicated by a double-sided arrow (↔) on the sensor. -
Page 32: Selecting The Appropriate Assembly Method
Ideally sensors are to be screwed directly with the machine. If this option is not available, alternative fastening methods can be used with corresponding assembly adapters (for example, adhesive or magnet adapter). For this case, HYDAC keeps a selection of adapters in its accessories program. The use of assembly adapters causes restrictions in the signal quality –... - Page 33 Assembly, installation and commissioning Overview of current assembly methods of vibration sensors and their effects on the signal quality Pole Quick Probe tip Flat magnet Glued Screwed magnet release fastener VS 3000 Page 33 / 60 en-US BeWa VS3000 4443496a V1-1 en-us 2019-10-22.docx 2019-10-22...
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Page 34: Preparations For Assembly
Assembly, installation and commissioning Preparations for assembly The preparation of mounting point has a critical influence on the signal quality. For this, a preferably flat area on the surface to be mounted (normally on the machine housing) is to be selected, which enables the preparation of an assembly point with a diameter of 32 mm. - Page 35 Assembly, installation and commissioning DANGER Working on rotating and / or translationally moving machines Risk of death by rotating or moving parts as well as by hot fluids and surfaces ► Any work involving the mechanical system may only be done by properly trained personnel.
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Page 36: Required Tools
Assembly, installation and commissioning Required tools In order to mount the sensor, following tools are required depending on the type of mounting or the mounting adapter: Torque wrench (Hexagon socket = 6 mm or open-end wrench = 22 mm) Screwdriver (flat-bladed) Spatula (not splintering, gentle on the surface), E.g. - Page 37 Assembly, installation and commissioning Sand paper (grain size: 80) or drilling machine with flap wheels Required tools for mounting the HYDAC accelerometers depending on the design Sensor design Top Entry Side Entry Sensor assembly Abrasive Abrasive ...
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Page 38: Sensor Assembly, Screwed
Mounting with the help of Industrial adhesive an adhesive adapter from for fixing the Adhesive adapter the HYDAC accessories adhesive adapter program is not possible Grease / beeswax Torque wrench (open-end) Cable ties ... -
Page 39: Sensor Assembly By Means Of Adhesive Adapter
Sensor assembly by means of adhesive adapter For mounting the adhesive adapter, HYDAC recommends the usage of a two- ® component epoxy-based industrial adhesive such as LOCTITE EA 3450™... - Page 40 Assembly, installation and commissioning 1. Select a mounting position on an even spot as close as possible to the vibration source or the component to be monitored (e.g. bearing seat). 2. Prepare a flat, smooth and unpainted surface (e.g. sanding and levelling) larger than the contact surface of the vibrations sensor for the sensor assembly scheduled later.
- Page 41 ► HYDAC explicitly recommends assembling the vibrations sensors as a threaded connection. NOTICE Design specific use of assembly adapters Design-related limitations during the sensor assembly ►...
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Page 42: Sensor Assembly By Means Of Magnetic Adapter
Assembly, installation and commissioning Sensor assembly by means of magnetic adapter Unlike a type of mounting which aims to permanently install vibrations sensors on a machine (e.g. bolted installation or installation via adhesive adapter), magnetic adapter is predominantly used in temporary measuring tasks such as e.g. as part of regular routes (= maintenance rounds) or as part of acceptance tests with handheld vibration measurement instruments (offline). - Page 43 ► HYDAC explicitly recommends assembling the vibrations sensors as a threaded connection. NOTICE Use of magnet adapters The sensor has a limited function and signal quality ►...
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Page 44: Electrical Installation
GND (0V) The power supply to IEPE acceleration sensors takes place directly via the connected signal processing unit such as the HYDAC MCMS 2000 or other conventional vibration measuring systems – respective module. VS 3000 Page 44 / 60 en-US BeWa VS3000 4443496a V1-1 en-us 2019-10-22.docx... -
Page 45: Wire Up The Sensor
Connect the sensor according to connector / pin assignment to a suitable signal processing unit – such as e.g. the HYDAC MCMS 2000 – . For all sensor versions equipped with an M12 connector, HYDAC has suitable connection cables in its accessories range. -
Page 46: Operation
HYDAC MCMS 2000. The following illustration shows the connection of VS 3000 to the HYDAC MCMS 2000 as an example. IEPE accelerometer connection such as e.g. -
Page 47: Evaluating Measured Values
IEPE accelerometers – such as e.g. the HYDAC MCMS 2000. Within this is the formation of typical vibration characteristic values such as e.g. the effective value of a vibration (RMS), the peak-to-peak value (Peak-to-Peak;... - Page 48 Operation analysis methods/algorithms. These enable to detect misalignments, imbalances and damages to machine elements not only at an early stage, but also to locate them uniformly and avoid consequential damage or to prevent initial damage. VS 3000 Page 48 / 60 en-US BeWa VS3000 4443496a V1-1 en-us 2019-10-22.docx 2019-10-22...
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Page 49: Maintenance
Alternatively, the vibrations sensor can be dismounted and returned to HYDAC Customer Service for review and calibration (across the entire operations spectrum). The contact details of the HYDAC customer service can be found in the chapter Customer Service / Service. -
Page 50: Troubleshooting/Fault Rectification
Troubleshooting/fault rectification Troubleshooting/fault rectification The HYDAC VS 3000 vibrations sensor is a passive IEPE accelerometer that does not dispense any unit or sensor status to a superior signal evaluation or condition monitoring system. The determination of a sensor malfunction is carried out by... -
Page 51: Removing / Disposal
Observe the dynamic, frequency and resonance ranges of sensors Contact HYDAC Removing / Disposal To decommission the unit, proceed as follows: Depending on each type of sensor, remove the electrical connector and/or disconnect the cable connection to the signal evaluation unit with the power supply connected. -
Page 52: Appendix
Appendix Appendix In this annex, you will find supplementary information on the product. Spare Parts and Accessories The following spare parts and accessories are available for the sensor. Part no. Description ZBV MS SET-1 Stud bolt set consisting of stud bolts: ¼“-28 UNF, M6, 4486315 (1 piece each;... -
Page 53: Glossary
Glossary Glossary Absolute sensor Piezo based IEPE-accelerometer belong to the category "seismic absolute sensor". These detect their measured values (acceleration) in relation to a stationary or uniformly moving reference system - such as e.g. a machine. The sensor forms a vibratory "spring-mass system", which consists of a (seismic) mass, a spring (the piezo element) and partially a damping. -
Page 54: Frequency Analysis
In addition to a data logger for connecting various sensors from the data visualization, analysis and system administration software FluMoSexpert, the MCMS can also be combined with other services provided by HYDAC (for example, the preparation of system status reports). -
Page 55: Piezo Element / Piezo Electrical Effect
Glossary Piezo element / piezo electrical effect crystal quartz), which has a A piezo element consists of piezo ceramic (SiO piezoelectric effect. In the case of IEPE sensors, the direct piezo electric effect comes into effect. If, in the case of a piezo based accelerometer, one exerts force on its piezo element (for example, by a vibrating / accelerated seismic mass), the charge carriers located in the piezo element are displaced and an electrical voltage is formed on the opposite sides of the element. -
Page 56: Index
Index Index Accessories ..............52 Language ................. 7 Analog signal ..............25 Line length ..............26 Auxiliary personnel ............6 Maintenance ............. 6, 49 care................12 Measured variable ............29 connecting ......14, 19, 29, 30, 49, 50, 53, 54 Measures ................ - Page 57 Index Torque ............... 36, 37, 38 Transport ............. 6, 14, 30 Troubleshooting ............6, 50 Weight ................25 VS 3000 Page 57 / 60 en-US BeWa VS3000 4443496a V1-1 en-us 2019-10-22.docx 2019-10-22...
- Page 60 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach / Saar 66273 Sulzbach / Saar Germany Germany Tel: +49 6897 509 01 Central Fax: +49 6897 509 9046 Technology Fax: +49 6897 509 577 Sales Internet: www.hydac.com E-mail: filtersystems@hydac.com...
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