Hydraulic Check; Power Hook-Up - Challenge Champion 305 X Operator's Manual

6.0 Installation & Setup

6.8 Hydraulic Check

The hydraulic reservoir is filled with 13-1/2 gallons of ISO VG 46 hydraulic oil at the factory. The fluid
level should be checked during installation, and at least once per week during normal operation. The
reservoir is located behind the cutter, beneath the table (Figure 3). The hydraulic tank has a sight
gauge in the rear for checking the oil level. The reservoir should be kept full at all times.
Sight
Gauge
Figure 3
NOTE: DO NOT OVERFILL. Overfilling may cause leakage when the machine is hot.

6.9 Power Hook-Up

For satisfactory operation, be sure that your cutter is wired for the correct phase and voltage and has
adequate power. The correct electrical specifications for your machine are shown on the serial plate.
Check the machine serial plate before connecting the power. For future reference, transfer this
information to the front cover of this manual.
Watch Setup Voltage- Inadequate power to the cutter can be a major source of problems. Too
many machines on the same circuit will reduce the power to each machine. Inadequate voltage will
cause overheating, loss of power, and in extreme cases, failure to operate. Test line voltage when
the shop is at actual working levels. Challenge recommends a dedicated line with a lockable
disconnect to provide adequate power for this machine.
CAUTION: SHOCK HAZARD! Always disconnect power at main
power panel before working on the cutter. Lock it out to prevent accidental power up. (See
Power Lockout Procedure page 6).
Important: You must have an adequate size circuit and heavy enough wiring for this machine. The
circuit size should be a minimum of 20% greater than the amperage rating on the machine
nameplate. If a wire is run over 75 feet (23 meters), the next size wire should be used. Check local
electrical codes.
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