Challenge SPARTAN 150 M Technical Service And Parts Manual
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Challenge SPARTAN 150 M Technical Service And Parts Manual

Challenge SPARTAN 150 M Technical Service And Parts Manual

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Challenge Spartan 150M
15.75" Manual Heavy-
Duty Paper Cutter
Instruction Manual

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Summary of Contents for Challenge SPARTAN 150 M

  • Page 1 Challenge Spartan 150M 15.75" Manual Heavy- Duty Paper Cutter Instruction Manual...
  • Page 2 Serial Numbers 041001 & Up ECHNICAL ERVICE ARTS ANUAL SPARTAN 150 M DIGITAL/LEVER PAPER CUTTER Sold and Serviced by The Challenge Machinery Company 6125 Norton Center Drive Norton Shores, MI. 49441 www.challengemachinery.com F.150M-T Nov. 2004...

  • Page 3: Introduction

    1.0 Introduction 1.0 Introduction THIS MANUAL is designed to help you get the most from your Challenge equipment. Keep this manual in a safe, convenient place for quick reference by operators and service personnel. SAFETY ALERT! This symbol means CAUTION: Personal safety instructions! Pay special attention to the instructions in bold type.

  • Page 4: Table Of Contents

    1.0 Introduction TABLE OF CONTENTS 1.0 Introduction............................2 2.0 Safety ............................... 4 2.1 Precautions ..........................4 2.2 Power Lockout Procedure......................4 2.3 Warning Label Definitions ......................5 3.0 Maintenance Guide .......................... 7 3.1 Routine Maintenance ........................8 3.1.1 Weekly ..........................8 3.1.2 Monthly ..........................

  • Page 5: Safety

    2.0 Safety 2.0 Safety 2.1 Precautions • This machine is designed for one-person operation. Never operate the machine with more than one person. • Safe use of this machine is the responsibility of the operator. Use good judgment and common sense when working with and around this machine.

  • Page 6: Warning Label Definitions

    2.0 Safety 2.3 Warning Label Definitions The following warning labels are found at various locations on your machine. Read and understand the meaning of each symbol. If a label is lost from the machine, it should be replaced. HAZARDOUS AREA Disconnect power before cleaning, servicing, or making adjustments not requiring power.
  • Page 7 2.0 Safety !OJO! This Este simbolo de alerta de seguridad significa ¡ OJO ! - INSTRUCCIONES DE SEGURIDADPERSONAL. Lea las instrucciones porque se refieren a su seguridad personal. Fall de obedecer las instrucciones que siguen podria resultar en lesiones corporales. •...

  • Page 8: Maintenance Guide

    Challenge. The Challenge Machinery Company assumes no liability for any modification or alteration to any Challenge products, and any such modification or alteration to any Challenge product is not authorized by The Challenge Machinery Company. Any modification or alteration of any Challenge product...

  • Page 9: Routine Maintenance

    3.0 Maintenance Guide 3.1 Routine Maintenance DISCONNECT POWER before making any adjustments or lubricating. See page 4, SAFETY PRECAUTIONS, for Power Lockout Procedure. A clean, lubricated machine will run longer, smoother, cut more accurately, with less downtime and fewer costly repairs. Schedule lubrication both early in the day and early in the week. This allows the lubricants to work into the machine.

  • Page 10: Machine Exterior

    3.0 Maintenance Guide 3.2.3 Machine Exterior • The machine’s exterior should be cleaned with a non-abrasive water based detergent applied to a damp cloth. • Always be careful when cleaning around safety warning labels. Use limited amounts of cleaners in those areas. 3.3 Lubrication 3.3.1 Clamp Move the knife and clamp down.

  • Page 11: Backgauge Leadscrew

    3.0 Maintenance Guide Apply Oil Figure 4 3.3.2 Backgauge Leadscrew With the top cover ON, place machine on a flat level surface on it’s left side. Use any brand-name type of grease or light oil to lubricate backgauge leadscrew (Figure 5). It may be helpful to use a small brush to apply grease.

  • Page 12: Squaring The Backgauge

    3.0 Maintenance Guide 3.4.1 Squaring the Backgauge To test if the backgauge is square, place a small lift of paper against the left side of the backgauge (but not against the side guide) and make a cut. Leave the backgauge in the same position, flip the lift over and push it against the right side of the backgauge (but not against the side guide).

  • Page 13: Backgauge Accuracy Adjustment

    3.0 Maintenance Guide 4. With the squaring screws tight, make another test. Continue to adjust and test until no trim occurs when testing either sequence. Note: Once the backgauge is square, check the backgauge accuracy (see section 3.4.2 ) to make sure it is accurate.

  • Page 14: Knife Bar Gib Adjustments

    3.0 Maintenance Guide 1/2 turn = .021” (7/32”) 2/3 turn = .028” (9/32”) 1 turn = .042” (13/32”) Preset Screw Figure 9 5. Lay the machine flat, and connect power. Note: If power was not off, reset power, otherwise the reading will be false. Bring the backgauge to the front to reset the display and make another test.

  • Page 15: Knife Leveling Adjustment

    3.0 Maintenance Guide Knife Bar Gib Screw Knife Bar Bottom Gib Screw Knife Bar Gib Screw Bottom Knife Bar Gib Screw Figure 10 4. Tighten gib screws such that the knife will not fall when the lever is released from any position.
  • Page 16 3.0 Maintenance Guide adjustment screw counter-clockwise. To set the knife to cut shallower, turn the screw clockwise (Figure 12). Adjustment Screw Figure 12 3. Note which side is not cutting completely through the paper. Lower the clamp to the table with partially cut paper underneath.

  • Page 17: Backgauge Gib Adjustments

    3.0 Maintenance Guide 3.4.5 Backgauge Gib Adjustments If the backgauge does not stay square or moves up and down or back and forth when jogging paper against it, the backgauge gib screws may be loose or worn. To Adjust: 1. Disconnect the power cord. 2.

  • Page 18: Line-Light Adjustment

    3.0 Maintenance Guide Leadscrew Collars Figure 15 4. Make sure there is a slight gap between the front hand crank and the machine, slide collars up tight against the nylon washers and tighten the collar screws. 5. Check to make sure the hand crank turns freely with no play. 6.

  • Page 19: Backgauge Encoder/Belt Adjustment

    3.0 Maintenance Guide 3. Place a white sheet of paper over the cut stick connect the power to activate the line-light. Note: 9V is being supplied to line light board while power is on. 4. Slide the line light assembly forward or backward to get a single, crisp line. 5.

  • Page 20: Hood And Knife Latch Adjustments

    3.0 Maintenance Guide 3.5 Hood and Knife Latch Adjustments The hood and knife latch work together as the primary safety feature of this machine. They should be checked for proper operation every time the machine is serviced. 1. Lower the clamp to the table. Remove the clamp handle, cutting lever handle, and top cover. 2.

  • Page 21: Knife Latch Replacement

    3.0 Maintenance Guide 3.5.1 Knife Latch Replacement 1. Use kit number K-61074 as shown on page 41. Lower the clamp to the table. Remove the clamp handle, cutting lever handle, and top cover. 2. Remove the knife latch, knife latch spring, and hood. The hood must be removed at the machine frame, not at the hood mounting brackets.

  • Page 22: Troubleshooting

    3.0 Maintenance Guide 3.6 Troubleshooting Problem Possible Cause Solution The machine will not power a) Power cord is disconnected. a) Plug in cord. up – no display, no line- b) Disconnected wires inside b) Check for wires that are light. machine.

  • Page 23: Parts Lists

    4.0 Parts Lists 4.0 Parts Lists 4.1 Main Assembly – Backgauge Bracket 61000 Sht. 1...
  • Page 24 4.0 Parts Lists Main Assembly – Backgauge Bracket 61000 Sht. 1 Item Part No. Description Qty. 60043 HANDCRANK - BACKGAUGE 60115 ADJUSTABLE PILLOW BLOCK 60213 LEADSCREW NUT 61044 GUIDE SHAFT 61045 BACKGAUGE NUT- MACHINED 61047 LEADSCREW 11288-5 NYLON WASHER A-10081-4 SPLIT COLLAR A-11074 FOOT - RUBBER...

  • Page 25: Main Assembly - Clamp

    4.0 Parts Lists 4.2 Main Assembly – Clamp 61000 Sht. 2...
  • Page 26 4.0 Parts Lists Main Assembly – Clamp 61000 Sht. 2 Item Part No. Description Qty. 60017 TORSION BAR 60018 TORSION LINK 60057 CUT STICK 61025 CLAMP 61026 CLAMP LEADSCREW 61027 ARCH WELDMENT 61033 THREE-ARM HANDLE- MACHINED 61066 CLAMP NUT 20075-10 SHIM 61065-313032 SHLD SCR SHORTENING SHIM- 5/16...

  • Page 27: Main Assembly - Knife Drive

    4.0 Parts Lists 4.3 Main Assembly – Knife Drive 61000 Sht. 3...
  • Page 28 4.0 Parts Lists Main Assembly – Knife Drive 61000 Sht. 3 Item Part No. Description Qty. 60003 ROLLER 60011-2 KNIFE 61015 KNIFE BAR WELDMENT 61020 KNIFE BAR LINK 61021 LEVER ARM WELDMENT 61036 LEVER ARM HANDLE 61037 KNIFE LINK PIN 61038 KNIFE LINK PIN 61039...

  • Page 29: Main Assembly - Backgauge

    4.0 Parts Lists 4.4 Main Assembly – Backgauge 61000 Sht. 4...
  • Page 30 4.0 Parts Lists Main Assembly – Backgauge 61000 Sht. 4 Item Part No. Description Qty. 60203 BACKGAUGE ASSEMBLY 61057 SIDE GUIDE 61059 REAR COVER H-6423-4 NUT - 1/4-20 HEX KEP H-6910-404SS SCREW - 1/4-20 X 1/2 BUT. HEAD CAP STAINLESS H-6918-606 SCREW - 3/8-16 X 3/4 SOCKET HEAD CAP H-6918-608...

  • Page 31: Main Assembly - Top Cover

    Part No. Description Qty. 61049 ARCH COVER H-6910-404SS SCREW - 1/4-20 X 1/2 BUT. HEAD CAP STAINLESS S-1076-2 CHALLENGE LABEL S-1781-119 LABEL- FRONT PANEL S-1781-126 LABEL- DIGITAL DISPLAY S-1781-131 LABEL - TOP COVER S-1781-136 LABEL- DO NOT ALTER SAFETY DEVICES...

  • Page 32: Main Assembly - Hood

    4.0 Parts Lists 4.6 Main Assembly – Hood 61000 Sht. 6 Item Part No. Description Qty. 61052 HOOD 61054 BUSHING 61055 HINGE BLOCK 61056 HINGE BRACKET 61060 TILT SHIELD STIFFENER 61074 MAGNET BLOCK ASSEMBLY 61075 TORSION SPRING E-1152-99 STANDOFF H-21S-125-0500 ROLL PIN - 1/8 X 1/2 H-6442-#10 NUT - #10-24 NYLOC...

  • Page 33: Main Assembly - Electrical

    4.0 Parts Lists 4.7 Main Assembly – Electrical 61000 Sht. 7...
  • Page 34 4.0 Parts Lists Main Assembly – Electrical 61000 Sht. 7 Item Part No. Description Qty. 60040 LINE LIGHT BRACKET E-3078 TRANSFORMER- WALL, 120V TO 9VDC E-1152-93 STANDOFF E-1152-102 STANDOFF EE-3065 PCB SMT ASM- COUNTER EE-3126 BOARD EE-3131 WIRE ASSEMBLY- DISPLAY EE-2899-2 ENCODER CABLE ASSEMBLY EE-3131-1...

  • Page 35: Main Assembly - Encoder Mount

    4.0 Parts Lists 4.8 Main Assembly – Encoder Mount 61000 Sht. 8...
  • Page 36 4.0 Parts Lists Main Assembly – Encoder Mount 61000 Sht. 8 Item Part No. Description Qty. 60042 DOUBLE NUT- #6-32 60208 TIMING PULLEY- 25 GROOVE MXL 60212 CABLE CLAMP 61062 ENCODER BRACKET 61063 BELT E-2467-2 ENCODER EE-3077 POWER JACK- DC H-6417-N10 NUT - #10-24 HEX H-6423-N10...

  • Page 37: Main Assembly - Preset

    4.0 Parts Lists 4.9 Main Assembly – Preset 61000 Sht. 9 Item Part No. Description Qty. 14050 SERIAL PLATE 47214 WASHER- SHOULDER, NYLON 11288-7 NYLON WASHER 61043-1 SHAFT MOUNTING BRACKET E-2626-2 TERMINAL STRIP (2P) H-6423-#6 NUT - #6-32 HEX KEP H-6424-4 NUT - 1/4-20 HEX JAM H-6918-404...

  • Page 38: Backgauge Assembly

    4.0 Parts Lists 4.10 Backgauge Assembly 60203...

  • Page 39: Interconnection Diagram

    4.0 Parts Lists 4.11 Interconnection Diagram E-3130, Rev. A...

  • Page 40: Label- Electrical

    4.0 Parts Lists 4.12 Label- Electrical S-1781-134, Rev. A 4.13 Label – Caution S-1781-119, Rev. A...

  • Page 41: Optional Floor Stand Assembly

    4.0 Parts Lists 4.14 Optional Floor Stand Assembly 61070, Rev. A Item Part No. Description Qty. 61067 STAND 40016-6 MOUNT - VIBRATION H-6910-408 SCREW - 1/4-20 X 1 BUTTON HEAD CAP...

  • Page 42: Knife Latch Replacement Kit

    4.0 Parts Lists 4.15 Knife Latch Replacement Kit K-61074, Rev. “A”. See instructions in Section 3.5.1 Knife Latch Replacement on page 20. Item Part No. Description Qty. 61039 KNIFE BAR KEEPER 61042 KNIFE LATCH 61071 TORSION SPRING 61072 KNIFE LATCH CAP...

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