SICK CLV640 Operating Instructions Manual

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Summary of Contents for SICK CLV640

Page 1 Operating Instructions O P E R AT I N G I N S T R U C T I O N S CLV640 Bar Code Scanner CLV640 Bar Code Scanner Advanced Line...
Page 2: Software Versions
Microsoft Corporation in the USA and other countries. Acrobat Reader is a trademark of Adobe Systems Incorporated. Latest manual version For the latest version of this manual (PDF), see www.sick.com. © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 3: Table Of Contents
Maintenance ........................73 Maintenance during operation...............73 Cleaning the bar code scanner ..............73 Cleaning further optical effective surfaces ...........76 Checking the incremental encoder..............76 Replacing a bar code scanner................76 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 4 SICK Support....................80 10 Technical data......................... 81 10.1 Datenblatt Barcodescanner CLV640 (Linien-/Rasterscanner) ....81 10.2 Data sheet for the CLV640 Bar Code Scanner (line scanner with oscillating mir- ror)83 10.3 Specification diagrams................... 84 10.4 CLV640 Bar Code Scanner dimensional drawings ........102 11 Appendix ........................109...
Page 5: Figures And Tables
Rich Text Format (standardised document format with format description) Secure Digital SMART SICK Modular Advanced Recognition Technology SOPAS-ET SICK Open Portal for Application and Systems Engineering Tool (PC software for Windows for con- figuring the bar code scanner) Programmable Logic Controller TCP/IP Transmission Control Protocol/Internet Protocol 8011975/0000/2008-04-14 ©...
Page 6: Tables
In stock accessories: General cables and connectors for bar code scanner .................... 116 Tab. 11-10: In stock accessories: Memory media for CLV640 Bar Code Scanner ..117 Tab. 11-11: Supplementary documentation ..............121 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 7: Figures
Line scanner/raster scanner with front reading window: min. and max. reading distance depending on the focus position and the aperture angle with a resolution of 0.35 mm (14 mil) ..........87 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 8 Fig. 10-24: Ethernet version: Dimensions of the bar code scanner with side reading window (CLV640-2120 and CLV640-3120)........106 Fig. 10-25: Ethernet version: Dimensions of the bar code scanner with oscilliating mirror (CLV640-6120) ..............107 © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 9 EC Declaration of Conformity for the bar code scanner (page 1, scaled down version) ..............130 Fig. 11-6: Code samples of bar codes of various module widths (print ratio 2:1) ..131 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 11: Notes On This Document
Purpose This document provides instructions for technical staff on the installation and operation of the bar code scanner series CLV640 with dynamic focus position in the following versions: • Line scanner / raster scanner / line scanner with oscillating mirror •...
Page 12: Used Symbols
This symbol indicates a reference to other information in the glossary. Note This symbol denotes a section in which the operation steps with the SOPAS-ET configuration software are described. Important This symbol indicates supplementary technical documentation. © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 13: Safety Information
Knowledge of the software and hardware environment in each op- erational area (e. g. conveyor system) Tab. 2-1: Required qualification for starting up the bar code scanner 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 14: Intended Use
RS-232 or Ethernet. Important Any warranty claims against SICK AG shall be deemed invalid in the case changes to the bar code scanner, such as opening the housing, this includes modifications during installation and electrical installation or changes to the SICK software.
Page 15: Fig. 2-1: Outlet Opening Of The Laser Radiation At The Reading Window (Shown Here: Ethernet Version)
Always observe the latest valid version of laser protection regulations. Bar code scanners in series CLV640 operate with a laser of wavelength λ = 655 nm (red Important light). The radiation emitted is not harmful to human skin.
Page 16: Tab. 2-2: Laser Data Of Clv640
• In SOPAS-ET on the "Illumination control" tab you can set or deactivate the laser timeout within a range of 1 ... 1,500 min (= 25h). © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 17: Quick Stop And Quick Restart
Connect the 15-pole D-Sub-HD connector of the bar code scanner's connection cable to the connection module. The bar code scanner starts up using the most recent permanently saved configura- tion. The daily operating hours counter is reset. 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 18: Environmental Information
All values with unwired switching outputs. 2.5.2 Dispose of the device after decommissioning SICK AG will not currently accept the return of any devices which can no longer be operated or repaired. Inoperable or irreparable devices must be disposed of in an environmentally friendly manner and in accordance with valid country-specific waste disposal guidelines.
Page 19: Quick-Start
66) and perform a scan. To establish a connection quickly and easily via Ethernet, the SOPAS-ET configuration soft- ware has a C in the T menu. ONNECTION IZARD OOLS 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 20: Performing The Reading
± 20°. The reading result is displayed in the B display field. ARCODE ONTENT The code reading reliability is specified in the relevant display field. © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 21 Install the bar code scanner in such a way that the bar code scanner's light meets the idle object (code) at a 15° angle (skew). Correct or optimise the parameter values where necessary via the SOPAS-ET configura- tion software. 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 23: Product Description
Setting up the bar code scanner The CLV640 Bar Code Scanner consists of a laser scanner (laser diode and lens) with dy- namic focus position and an electronic unit with an integrated decoder. The laser scanner and electronic unit are located in a housing.
Page 24: Fig. 4-1: Housing Types Of The Clv640 Bar Code Scanner
Product description Chapter 4 Operating Instructions CLV640 Bar Code Scanner 4.1.1 Device view Fig. 4-1: Housing types of the CLV640 Bar Code Scanner © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 25: Fig. 4-2: Device View Of The Clv640 Bar Code Scanner (Shown Here: Ethernet-Version)
Product description Operating Instructions Chapter 4 CLV640 Bar Code Scanner Fig. 4-2: Device view of the CLV640 Bar Code Scanner (shown here: Ethernet-Version) 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 26: Included In Delivery
11.4 Or- dering information for bar code scanner and accessories, page 111. Important For save operation of the Micro-SD memory card, use only SICK approved memory card. 4.2.1 Contents of the CD-ROM • "SOPAS-ET Engineering Tool“: Configuration software for Windows...
Page 27: Device Versions
Product description Operating Instructions Chapter 4 CLV640 Bar Code Scanner Device versions The CLV640 Bar Code Scanner with a glass reading window is available in the following ver- sions, among others: Order no. Type Scanning method Reading Connection (design) window...
Page 28: Product Features And Functions (Overview)
– Standard version: Two digital switching outputs for signalling definable results in the reading process (reading result status) – Ethernet version: No digital switching output on the device © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 29: Bar Code Scanner Methods Of Operation
Overview of the bar code scanner's product features and functions Bar code scanner methods of operation The CLV640 Bar Code Scanner is an intelligent sensor system for automatic and non-con- tact detection and decoding of bar codes. In principle, the codes can be detected on any side of still or moving objects in a conveyor system (single-side reading).
Page 30: Fig. 4-3: Bar Code Scanner's Methods Of Operation In A Conveyor System (Schematic)
The SOPAS-ET configuration software can, among other things, be used to configure the reading angle and the symbol contrast: , CLV640, P , register tab C ROJECT ARAMETER EADING ONFIGURATION ODELABEL ROPERTIES © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 31: Fig. 4-4: Switching The Focus For Clv640: Division Of The Entire Reading Area In Distance Configurations
4.6.3 Switchable focus position The focus position can be changed for the CLV640 thus covering a wide reading area. You can define up to 8 reading areas for the distance configuration which can be started in any order by the lens in reading operation.
Page 32: Fig. 4-5: Clv640 Oscillating Mirror: Example Of Focal Position Control In
Fig. 4-5: CLV640 Oscillating Mirror: Example of focal position control in search run, here with 6 focus positions © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 33 ROJECT ARAMETER ODE CONFIGURATION YMBOLOGIES The selected code types can be configured individually. For this purpose, separate register tabs are available in the configuration software SOPAS-ET. 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 34: Fig. 4-6: Reading Operation Mode For The Clv640 Bar Code Scanner In Stand-Alone Operation
(the rear edge of the object has left the end of the reading field) or during the reading pulse if certain configurable conditions have been fulfilled. Fig. 4-6: Reading operation mode for the CLV640 Bar Code Scanner in stand-alone operation Note The reading operation mode can be configured using the SOPAS-ET configuration software:...
Page 35: Tab. 4-4: Data Interface Function
For the Ethernet version of the bar code scanner, this input is only available with the con- nection module CDB620/CDM420 in combination with the parameter memory module CMC600. 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 36: Indicators And Control Elements
In case of an error, startup and diagnosis can be carried out via the SOPAS-ET configuration software. The bar code scanner operates fully automated in normal operation. © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 37: Tab. 4-5: Led Indications
During normal reading mode the bar graph display is switched off. Tab. 4-5: LED indications Important The “Result“ LED is not coupled with one of the “Result 1“ or "Result 2" outputs. 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 38: Tab. 4-6: Meaning Of The Leds During Activation Of Buttons
The beeper confirms each step with a sound. 3. Press the upper button once to start the selected function. The LED flashes faster and the beeper confirms the start with two sounds. © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 39 After this the bar code scanner remains in button operating mode. • You cannot switch off or turn down the beeper in button operating mode. 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 40: Fig. 4-7: Micro Sd Memory Card For Storing The Parameter Set
If both the Micro SD memory card and the parameter memory module CMC600 are available, the bar code scanner will load the parameter set from the CMC600. © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 41: Installation
• Installing the reading pulse sensor for reading pulse triggering Important Do not open the bar code scanner's housing. If the device is opened, the SICK AG warranty shall not apply. Installation preparations The following general requirements should be observed for installation: •...
Page 42: Fig. 5-1: Example: Fixing The Bar Code Scanner With The Bracket No. 2042800
– The screw length depends on the thickness of the mounting device. – The maximum thread reach in the bar code scanner is 5 mm (0.2 in) from the hous- ing surface. © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 43: Installation Location
(see chapter 6.2 Electrical installation preparation, page 51 chapter 5.5.1 Installing connection module CDB620 or CDM420, page 49). 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 44: Fig. 5-3: Allocation Of The Scanning Line(S) For The Bar Code And Conveyor System
(chapter 10.3 Specification diagrams, page 84) the depth of field is shown depending on the adjustable focus position and the aperture angles used for various resolutions (modul widths). © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 45: Tab. 5-1: Permitted Reading Angles Between The Scanning Line And Bar Code
45° (depending on module width) Step angle γ (skew) max. 45° (depending on module width) Tab. 5-1: Permitted reading angles between the scanning line and bar code 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 46: Fig. 5-6: Avoiding Surface Reflection Using The Line Scanner As An Example: Angle Between Emitting Light And Bar Code (Tilted Away From The Plumb Line)
The determination of the RA/CW value enables identical bar codes (code type, code length and data contents) to be separated and the bar code data to be assigned to their position on the object. © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 47: Fig. 5-7: Counting Direction Of The Reading Angle Ra Within The Scanning Line And Of The Code Angle Cw With The Oscillating Mirror
CLV640 Bar Code Scanner Fig. 5-7: Counting direction of the reading angle RA within the scanning line and of the code angle CW with the oscillating mirror 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 48: Installation Of The Bar Code Scanner
5. Screw M5 bolts through the holder and into the bar code scanner's blind hole taps and gently tighten them. 6. Adjusting the bar code scanner, see chapter 7.6.1 Adjusting the bar code scanner, page © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 49: Installing External Components
2. Ensure that the incremental encoder has direct and fixed contact with the drive system and that the friction wheel rotates without slipping. 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 50: Removing The Bar Code Scanner
Operating Instructions CLV640 Bar Code Scanner Removing the bar code scanner Removal of the components is described in chapter 8.5.1 Removing the bar code scanner, page © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 51: Electrical Installation
The following tools and resources are required for electrical installation: • Tool • Digital measuring device (current/voltage measurement) 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 52: Electrical Connections And Cables
Standard version: Electrical connections at the bar code scanner with connection cable Fig. 6-2: Ethernet version: Electrical connections at the bar code scanner with connector unit © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 53: Tab. 6-1: Electrical Connections To The Bar Code Scanner With A Fixed Cable And Connector (Standard Version)
Electrical connections to the bar code scanner with connector unit (Ethernet version) Important Additional digital inputs and outputs are available at connection module CDB620/CDM420 (available from week 07/2008) in combination with the parameter memory module CMC600. 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 54: Tab. 6-3: Standard Version: Pin Assignment Of The 15-Pole D-Sub-Hd Cable
Bar code scanner's connections with connector unit (Ethernet version) Signal Function Transmitter+ Receiver+ Transmitter- Receiver- Shield Tab. 6-4: Ethernet version: Pin assignment of the 4-pole M12 socket © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 55: Tab. 6-5: Ethernet Version: Pin Assignment On The 12-Pole M12 Plug
(standard version) and for the Ethernet version via the CDB620/CDM420 connection module in combination with the parameter memory module CMC600. 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 56: Performing Electrical Installation
The output circuit must be electrically separated from the input circuit. This is usually crea- ted by means of a safety transformer in accordance with IEC 742 (VDE 0551). © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 57: Tab. 6-6: Recommended Maximum Cable Lengths, Depending On The Selected
500 m (1,640 ft) 1) With corresponding line termination according to specification Tab. 6-6: Recommended maximum cable lengths, depending on the selected data transfer rate 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 58: Fig. 6-4: Wiring The Serial Host Data Interfaces (Rs-232 Or Rs-422) On The 15-Pole D-Sub-Hd Plug
Terminating the RS-422 data interface Termination can be performed either in connection module CDB620 or CDM420. See oper- ating instructions "Connection module CDB620" or "Connection module CDM420". © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 59: Fig. 6-5: Function Of The Ethernet Interface
If the bar code scanner's reading process should be triggered by an external sensor, the reading pulse sensor is connected to the "Sensor 1" switching input. Fig. 6-6: Wiring the “Sensor 1“ switching input on the 15-pole D-Sub-HD plug 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 60: Tab. 6-7: Ratings For The Switching Inputs
To wire the switching inputs using connection module CDB620 or CDM420, see operating instructions "Connection Module CDB620" (no. 8012119, German/English) or "Connection Module CDM420-0001" (no. 8010004, German/English). © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 61: Tab. 6-8: Ratings For The Switching Outputs
To wire the switching outputs using connection module CDB620 or CDM420, see the oper- ating instructions "Connection Module CDB620" (no. 8012119, German/English) or "Con- nection Module CDM420-0001" (no. 8010004, German/English). 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 62: Pin Assignment And Wire Colour Assignment Of The Assembled Cables
SensGND Common ground for the switching inputs – Shield Tab. 6-10: Pin assignment of the 12-pole M12 socket and the 15-pole D-Sub-HD plug © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 63: Tab. 6-11: Pin Assignment Of The 12-Pole M12 Socket And Wire Colours At The Open End
CAN bus (IN/OUT) white CAN L CAN bus (IN/OUT) blue Tab. 6-12: Pin assignment of the 5-pole M12 plug and wire colours at the open end 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 64: Tab. 6-13: Pin Assignment Of The 15-Pole D-Sub-Hd Socket And Wire Colours At The Open Cable End
SensGND Common ground for the switching white-black inputs Tab. 6-13: Pin assignment of the 15-pole D-Sub-HD socket and wire colours at the open cable end © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 65: Startup And Configuration
: For online help system for the SOPAS-ET con- figuration software Connection cables: See chapter 11.4.7 Accessories: Cables for Ethernet version, page 115 chapter 11.4.8 Accessories: General cables and connectors, page 115. 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 66: Establish Communication With The Bar Code Scanner
ETHERNET connection of the bar code scanner (see chapter 11.4.7 Accessories: Cables for Ethernet ver- sion, page 115). Tab. 7-2: Connection between the PC with SOPAS-ET configuration software and the bar code scanner © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 68: First Startup
Load the optimised configuration into the bar code scanner and save permanently • Save the project file with the configuration data of the bar code scanner on the PC © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 69 To save the current parameter set as a PDF, in the menu bar under P select the com- ROJECT mand P PDF F RINT AVE AS 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 70: Default Setting
CMC600 or mem- ory card respectively. Important Once the default setting has been restored, password-protection is deactivated. © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 71: Adjusting The Bar Code Scanner
4. Align the bar code scanner in such a way that the good read rate is between 70 and 100%. 5. Tighten the screws on the bar code scanner. The bar code scanner is aligned with the bar code. 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 73: Maintenance
The bar code scanner functions maintenance free. Maintenance is not required to ensure compliance with the bar code scanner's laser class 2. Important Do not open the bar code scanner's housing. If the device is opened, the SICK AG warranty shall not apply. Cleaning the bar code scanner...
Page 74 Important Electrostatic charges cause dust particles to stick to the reading window. This effect can be combated by using anti-static SICK synthetic cleaner (no. 5600006) in combination with a SICK lens cloth (no. 4003353). © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 75: Fig. 8-1: Cleaning The Reading Window
Please contact the SICK Service. 8.2.2 Cleaning the housing Use a soft cloth to free the housing of dust. If necessary, also clean the LEDs on the housing. 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 76: Cleaning Further Optical Effective Surfaces
5. Insert the memory card accordingly into the empty space of the new, turned-off bar code scanner the right way round (contacts to the back and top) until it is locked. 6. Close the rubber cover. © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 77 SOPAS-ET configuration software, transfer the configuration stored on the PC via download to the bar code scanner and permanently store the con- figuration there. 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 79: Troubleshooting
Data trafic on the Host-, Aux- and CAN-interface The LEDs can display possible malfunctions or errors. Please refer to the system informa- tion for further details. 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 80: Status Protocol
Only return devices after consultation with the SICK Service. Important Repairs to the bar code scanner should only be performed by qualified and authorised SICK AG service staff. © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 81: Technical Data
Ethernet version: 1 ("Sensor 1"), 2 additional inputs via CMC600 in CDB620, optodecoupled, V max. 32 V, reverse polarity protected, can be wired with PNP output, configurable debouncing 0 ...10.000 ms 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 82: Tab. 10-1: Technical Specifications For The Clv640 Bar Code Scanner
1) Reading gate: code evaluation time window created internally by the reading pulse 2) Ethernet version: only switching input "Sensor 1" Tab. 10-1: Technical specifications for the CLV640 Bar Code Scanner (line/raster scanner) © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 83: Data Sheet For The Clv640 Bar Code Scanner
CLV640 Bar Code Scanner 10.2 Data sheet for the CLV640 Bar Code Scanner (line scanner with oscillating mirror) The technical specifications correspond to those of the CLV640 Bar Code Scanner (line/raster scanner), except for the fol- lowing variations: Type CLV640 Bar Code Scanner Reading window side reading window, light exit under 105°...
Page 84: Specification Diagrams
Meaning of selection in the reading area diagram related to depth of focus diagram. Observing the reading area diagram (see figure) of the CLV640 of a module width at a focal position from the top, the selections can be transferred to the depth of focus diagram for this module width as follows.
Page 85: Fig. 10-2: Line Scanner/Raster Scanner With Front Reading Window: Min. And Max. Reading Distance Depending On The Focus Position And The Aperture Angle With A Resolution Of 0.2 Mm (8 Mil)
Line scanner/raster scanner with front reading window: min. and max. reading distance depending on the focus position and the aperture angle with a resolution of 0.2 mm (8 mil) 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 86 Line scanner/raster scanner with front reading window: min. and max. reading distance depending on the focus position and the aperture angle with a resolution of 0.25 mm (10 mil) © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 87 Line scanner/raster scanner with front reading window: min. and max. reading distance depending on the focus position and the aperture angle with a resolution of 0.35 mm (14 mil) 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 88 Line scanner/raster scanner with front reading window: min. and max. reading distance depending on the focus position and the aperture angle with a resolution of 0.5 mm (20 mil) © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 89: Fig. 10-6: Line Scanner/Raster Scanner With Front Reading Window: Min. And Max. Reading Distance Depending On The Focus Position And The Aperture Angle With A Resolution Of 1.0 Mm (40 Mil)
Line scanner/raster scanner with front reading window: min. and max. reading distance depending on the focus position and the aperture angle with a resolution of 1.0 mm (40 mil) 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 90: Fig. 10-7: Line Scanner/Raster Scanner With Side Reading Window: Min. And Max. Reading Distance Depending On The Focus Position And The Aperture Angle With A Resolution Of 0.2 Mm (8 Mil)
Line scanner/raster scanner with side reading window: min. and max. reading distance depending on the focus position and the aperture angle with a resolution of 0.2 mm (8 mil) © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 91 Line scanner/raster scanner with side reading window: min. and max. reading distance depending on the focus position and the aperture angle with a resolution of 0.25 mm (10 mil) 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 92 Line scanner/raster scanner with side reading window: min. and max. reading distance depending on the focus position and the aperture angle with a resolution of 0.35 mm (14 mil) © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 93 Fig. 10-10: Line scanner/raster scanner with side reading window: min. and max. reading distance depending on the focus position and the aperture angle with a resolution of 0.5 mm (20 mil) 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 94 Fig. 10-11: Line scanner/raster scanner with side reading window: min. and max. reading distance depending on the focus position and the aperture angle with a resolution of 1.0 mm (40 mil) © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 95: Fig. 10-12: Line Scanner With Oscillating Mirror (Side Reading Window): Min. And Max. Reading Distance Depending On The Focus Position And The Aperture Angle With A Resolution Of 0.2 Mm (8 Mil)
Fig. 10-12: Line scanner with oscillating mirror (side reading window): min. and max. reading distance depending on the focus position and the aperture angle with a resolution of 0.2 mm (8 mil) 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 96 Fig. 10-13: Line scanner with oscillating mirror (side reading window): min. and max. reading distance depending on the focus position and the aperture angle with a resolution of 0.25 mm (10 mil) © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 97 Fig. 10-14: Line scanner with oscillating mirror (side reading window): min. and max. reading distance depending on the focus position and the aperture angle with a resolution of 0.35 mm (14 mil) 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 98 Fig. 10-15: Line scanner with oscillating mirror (side reading window): min. and max. reading distance depending on the focus position and the aperture angle with a resolution of 0.5 mm (20 mil) © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 99 Fig. 10-16: Line scanner with oscillating mirror (side reading window): min. and max. reading distance depending on the focus position and the aperture angle with a resolution of 1.0 mm (40 mil) 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 100: Fig. 10-17: Deflection Range Depending On The Reading Distance, Angle Of Deflection And Resolution With A Focus Position F = 280 Mm (11 In)
(11 in) Fig. 10-18: Deflection range depending on the reading distance, angle of deflection and resolution with a focus position F = 215 mm (8 in) © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 101: Fig. 10-19: Deflection Range Depending On The Reading Distance, Angle Of Deflection And Resolution With A Focus Position F = 140 Mm (5.5 In)
CLV640 Bar Code Scanner Fig. 10-19: Deflection range depending on the reading distance, angle of deflection and resolution with a focus position F = 140 mm (5.5 in) 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 102: Clv640 Bar Code Scanner Dimensional Drawings
10.4.1 CLV640-0000 and CLV640-1000 Bar Code Scanner dimensional drawing Fig. 10-20: Standard version: Dimensions of the bar code scanner with front reading window (CLV640-0000 and CLV640-1000) © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 103: Fig. 10-21: Standard Version: Dimensions Of The Bar Code Scanner With Side Reading Window (Clv640-2000 And Clv640-3000)
10.4.2 CLV640-2000 and CLV640-3000 Bar Code Scanner dimensional drawing Fig. 10-21: Standard version: Dimensions of the bar code scanner with side reading window (CLV640-2000 and CLV640-3000) 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 104: Fig. 10-22: Standard Version: Dimensions Of The Bar Code Scanner With Oscilliating Mirror (Clv640-6000)
Operating Instructions CLV640 Bar Code Scanner 10.4.3 CLV640-6000 Bar Code Scanner dimensional drawing Fig. 10-22: Standard version: Dimensions of the bar code scanner with oscilliating mirror (CLV640-6000) © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 105: Fig. 10-23: Ethernet Version: Dimensions Of The Bar Code Scanner With Front Reading Window (Clv640-0120 And Clv640-1120)
10.4.4 CLV640-0120 and CLV640-1120 Bar Code Scanner dimensional drawing Fig. 10-23: Ethernet version: Dimensions of the bar code scanner with front reading window (CLV640-0120 and CLV640-1120) 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 106: Fig. 10-24: Ethernet Version: Dimensions Of The Bar Code Scanner With Side Reading Window (Clv640-2120 And Clv640-3120)
10.4.5 CLV640-2120 and CLV640-3120 Bar Code Scanner dimensional drawing Fig. 10-24: Ethernet version: Dimensions of the bar code scanner with side reading window (CLV640-2120 and CLV640-3120) © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 107: Fig. 10-25: Ethernet Version: Dimensions Of The Bar Code Scanner With Oscilliating Mirror (Clv640-6120)
Chapter 10 CLV640 Bar Code Scanner 10.4.6 CLV640-6120 Bar Code Scanner dimensional drawing Fig. 10-25: Ethernet version: Dimensions of the bar code scanner with oscilliating mirror (CLV640-6120) 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 109: Appendix
DDRESSING MODE Y NAME ing C ONNECT The connection with the bar code scanner is established. The command strings can be transferred. 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 110: Calculating The Code Length Of A Bar Code
Extended for code 39. The number of characters in the bar code scanner's data string may be greater than the number of characters in the print image for code 93, code 128 and EAN 128, since they are made up of several character sets. Tab. 11-1: Help table for calculating the code length of a bar code © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 111: Ordering Information For Bar Code Scanner And Accessories
0.8 in), incl. installation material. For dimensional drawing, see chapter 11.5.4 Dimensional drawing of round rod holder no. 2042801, page 120 Tab. 11-3: In stock accessories: Installation accessories 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 112: Tab. 11-4: In Stock Accessories: Connection Modules
1) When using a SICK scanner standard connection cable 2) Dormant (no installation or electrical installation), up to –20 °C (-4 °F) Tab. 11-4: In stock accessories: Connection modules © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 113 Field bus gateway (connection module field bus) • 1001 Installed in connection module CDM420 • Connection of a CLV640 (from firmware V 1.00) via RS-232 data in- terface to Profibus DP (slave) • Changeable front panel: 9-pole D-Sub socket (bus), enclosure rating IP 20 •...
Page 114: Tab. 11-5: In Stock Accessories: Extensions For Connection Modules
(without direct connections) • Weight approx. 590 g (9.17oz) • Configuration: via 3 x rotary switches and SOPAS-ET Tab. 11-6: In stock accessories: Separate field bus modules © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 115: D-Sub-Hd Plug
(28 AWG) (wire end ferrules), IP65, PVC-free 2 x 0.25 mm² (28 AWG) 6021167 CAN terminal resistance, shielded, with 5-pole M12 CAN bus connection plug, IP 65 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 116: Tab. 11-9: In Stock Accessories: General Cables And Connectors For Bar Code Scanner
(socket), hand soldering 6010020 D-Sub connector insert, 15-pole HD male multipoint connector (plug), hand soldering Tab. 11-9: In stock accessories: General cables and connectors for bar code scanner © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 117: Dimensional Drawing Accessories
11.4.10 Accessories: Memory Media Order no. Description 4051366 Micro SD memory card (Flash-Card), 512 MB Tab. 11-10: In stock accessories: Memory media for CLV640 Bar Code Scanner 11.5 Dimensional drawing accessories 11.5.1 Dimensional drawing fixing bracket no. 2020410 Included to fix the bar code scanner to the bracket: 2 x cylinder head screws M5 x 8 mm (0.32 in), with hexagon socket, self-locking...
Page 118: Fig. 11-2: Dimensions Of The Quick Release Clamp No. 2025526
Included to fix the bar code scanner to the clamp: 2 x cylinder head screws M5 x 8 mm (0.32 in), with hexagon socket, self-locking Fig. 11-2: Dimensions of the quick release clamp no. 2025526 © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 119: Fig. 11-3: Dimensions Of The Fixing Bracket No. 2042800
3 x cylinder head screws M5 x 8 mm (0.32 in), with hexagon socket, self-locking • 3 x spring washer A5 Fig. 11-3: Dimensions of the fixing bracket no. 2042800 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 120: Fig. 11-4: Dimensions Of The Round Rod Holder No. 2042801
3 x cylinder head screws M5 x 8 mm (0.32 in), with hexagon socket, self-locking • 3 x spring washer A5 Fig. 11-4: Dimensions of the round rod holder no. 2042801 © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 121: Supplementary Documentation
Description of setting up a CAN scanner net- work (electrical connection, configuring the bar code scanner, functions) and integrating it in a CAN open network Tab. 11-11: Supplementary documentation 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 122: Glossary
CAN interface Physical data interface. Controls construction of a rapid SICK-specific CAN SENSOR network with various functions (e.g. multiplexer, master/slave). Access to the CLV640 Bar Code Scanner for configuration is possible via the CAN interface (network) using the SOPAS-ET configuration software in remote mode.
Page 123 CLV640 menu to the bar code scanner’s working memory. This rejects all changes that were made in an application-specific configuration if they were not permanently saved in SOPAS-ET after the request.
Page 124 ALL PARAMETERS TO DEVICE The parameter values that were temporarily changed in the bar code scanner are only saved permanently when the storage option "Permanent" (menu CLV640) is selected. The trans- ferable parameter values depend on the current user level in SOPAS-ET.
Page 125 Allows, among other functions, the output of the reading result in tel- egram form to the host/PLC. Physically switchable to RS-232/RS-422/485 and Ethernet (port 2112) or CAN. Works as a gateway in conjunction with the SICK-specific CAN-SENSOR network. Provides various transfer protocols (except for CAN).
Page 126 For the decoding process, the active analysis area along the scanning line can be restricted ap- plication- specifically by presetting the minimum and maximum RA values. © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 127 Read Only Memory (ROM) irrespective of this. Sending point Output time of the reading result in relation to the start of the reading pulse and the fulfilled evaluation conditions. 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 128 (configuration, displaying reading events, diagnosis) as well as for preparatory offline configuration of stand-alone devices or the grouping of the same/different SOPAS-ET-compatible SICK devices in a project. The pa- rameters are exchanged device-specific with the bar code scanner/the devices via upload and download.
Page 129 User interface Windows-oriented input interfaces in the SOPAS-ET configuration software for operation and configuration of the bar code scanner. 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 130: Ec Declaration Of Conformity
The complete EC Declaration of Conformity and the list of device versions and the standards met can be requested from SICK AG. Fig. 11-5: EC Declaration of Conformity for the bar code scanner (page 1, scaled down version) © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...
Page 131: Code Samples Of Bar Codes (Selection)
Module width 0.35 mm Module width 0.50 mm (11.8 mil) (13.8 mil) (19.7 mil) Fig. 11-6: Code samples of bar codes of various module widths (print ratio 2:1) 8011975/0000/2008-04-14 © SICK AG · Division Auto Ident · Germany · All rights reserved...
Page 132 Deutschland Singapore España Suomi France Sverige Great Britain Taiwan India Türkiye Israel USA/Canada/México Italia Japan Nederlands Norge www.sick.com SICK AG | Waldkirch | Germany | www.sick.com © SICK AG · Division Auto Ident · Germany · All rights reserved 8011975/0000/2008-04-14...

SICK CLV640 Operating Instructions Manual

1 Notes on this Document

2 Safety Information

3 Quick-Start

4 Product Description

5 Installation

6 Electrical Installation

7 Startup and Configuration

8 Maintenance

9 Troubleshooting

10 Technical Data

11 Appendix

Appendix Overview

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