B12. Check Exhaust Pipe Connections For Gas Leakage, And Check Pipe Installation; Operations Inside The Vehicle; C1. Check Brake Pedal And Clutch Pedal For Free Play - Mitsubishi PAJERO IV Service Manual

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4. Add the oil until the level comes to the lower
portion of the filler plug hole.
Specified lubricant :
Gear oil API classification GL-5 or higher
Above 10° C: SAE 90
Below 10° C: SAE 80W
Quantity: 1.6 L
5. Tighten the filler plug to the specified torque.
Tightening torque : 50 ± 10 N⋅ m

OPERATIONS INSIDE THE VEHICLE

C1. CHECK BRAKE PEDAL AND CLUTCH
PEDAL FOR FREE PLAY
BRAKE PEDAL FREE PLAY <VEHICLES
WITH ABS>
1. Turn the ignition switch ON, and fully accumulate
the brake fluid in the HBB accumulator.
NOTE: If the brake fluid is not fully accumulated in
the accumulator, the pump motor will start to run.
When the accumulator is fully accumulated, the
pump motor stops. When the brake fluid is accu-
mulated in the accumulator, the pump motor does
not run.
2. Operate the pedal by hand, and check that the
pedal stroke (free play) meets the standard value
at the point where resistance is felt.
Standard value (B): 3 mm or less
3. If the brake pedal play is not within the standard
value, check the following, and adjust or replace if
necessary:
• Excessive play between the brake pedal and the
clevis pin, or between the clevis pin and the
brake booster operating rod
PERIODIC INSPECTION AND MAINTENANCE
OPERATIONS INSIDE THE VEHICLE
M6020400100509
B
AC606585AB
B12. CHECK EXHAUST PIPE
CONNECTIONS FOR GAS LEAKAGE,
AND CHECK PIPE INSTALLATION
1. Confirm that the exhaust pipe does not interfere
with any body components.
2. Check the exhaust pipe for damage by stones,
etc.
3. Start the engine and check for gas leaks from the
exhaust pipe connections.
• Brake pedal height
• Installation position of the stop lamp switch, etc.
BRAKE PEDAL FREE PLAY <VEHICLES
WITHOUT ABS>
1. Turn the ignition switch to the "LOCK" (OFF)
position, depress the brake pedal two or three
times. After eliminating the vacuum in the brake
booster, press the pedal down by hand, and
confirm that the amount of movement before
resistance is met (free play) is within the standard
value range.
Standard value (B): 3 − 8 mm
2. If the brake pedal play is not within the standard
value, check the following, and adjust or replace if
necessary:
• Excessive play between the brake pedal and the
clevis pin, or between the clevis pin and the
brake booster operating rod
• Brake pedal height
• Installation position of the stop lamp switch, etc.
M6020301200331
B
AC606585AB

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