Related Manuals for Mitsubishi OUTLANDER PHEV 2018
Summary of Contents for Mitsubishi OUTLANDER PHEV 2018
- Page 1 INFORMATION FOR FIRST AND SECOND RESPONDERS EMERGENCY RESPONSE GUIDE FOR VEHICLE 2018 - 2022 Model year LI ION Version:1.1...
- Page 3 It may differ according to the sales classification; refer to the sales catalogue. Mitsubishi Motors reserves the right to make changes in design and specification and/or to make additions to or improvements in this product without obligation to install them on products previously manufactured.
-
Page 4: Table Of Contents
CONTENTS 0.Rescue sheet(s) 1.Identification / recognition 2.Immobilization / stabilization / lifting 3.Disable direct hazards / safety regulations P.12 4.Access to the occupants P.17 5.Stored energy / liquids / gases / solids P.21 6.In case of fire P.23 7.In case of submersion P.27 8.Towing / transportation / storage P.28... -
Page 5: Rescue Sheet(S)
Fuse box High voltage High voltage Ultra High voltage disabling battery Power cable capacitor, disconnect high voltage pack component high voltage system ID No. Version No. Version Date. Page GGW-UNRS-02 05/2021 Ⓒ MITSUBISHI MOTORS CORPORATION. All rights reserved. -
Page 6: Identification / Recognition
1.Identification / recognition 1. Features on vehicle exterior OUTLANDER PHEV shares one vehicle body with petrol engine models. Therefore, their exteriors are very similar. If you find any of the following features which can identify OUTLANDER PHEV, always wear appropriate Personal Protective Equipment (PPE). - Page 7 The first four characters/numbers of the chassis number (in red) “GG2W or GG3W” identify the vehicle as an OUTLANDER PHEV. Chassis number GG2WJZ****** GG3WMZ****** PDU cover GG2WXD****** GG3WXD****** (1) “Chassis number” shown in the engine compartment (2) "PLUG-IN HYBRID EV" logo mark on the "PDU cover" in the engine compartment...
- Page 8 2. High voltage wiring harness location High voltage wiring harness are located as shown in the figure below. <Vehicle without 120V AC Power supply (1500W)> Rear motor cable Charge port (U, V, W, three phase line) EV charging cable EV charging cable (Quick charger) (Regular charger) Front motor cable...
- Page 9 3. Supplemental Restraint System (SRS) airbag component location SRS airbags system (location of airbags and related components) are located as shown in the figure below: Clock spring Passenger’s Driver’s air bag module air bag module Hazard indicator assembly Passenger’s air bag OFF indicator light <18MY to 19MY>...
- Page 10 4. Vehicle dimensions 60.6 in. / 1,540 mm 60.6 in. / 1,540 mm 70.9 in. / 1,800 mm 105.1 in. / 2,670 mm 184.8 in. / 4,695 mm Vehicle weight ： 4,178 – 4,244 lbs.* 1,895 – 1,925 kg * ：Differs on the model, the vehicle weight will change.
-
Page 11: Immobilization / Stabilization / Lifting
2.Immobilization / stabilization / lifting 1. How to determine if vehicle is ON / OFF. The operating range is the interior of the vehicle. Check that the illumination of the "indicator lamp" and "combination meter" is off. The indicator lamp on the electric motor switch illuminates blue. The indicator light illuminates for a few seconds and goes off when the Plug-in Hybrid EV System is operating. - Page 12 Vehicle Immobilization and Stabilization WARNING: - When installing a "block" or "lift airbag device", avoid high-voltage parts, exhaust systems and fuel systems, etc. - If high-voltage components or high-voltage harnesses are exposed, do not place any support on them. It may cause damage or fire for vehicle. NOTE: When the 12V starter battery is weak or dead or disconnect to terminal the Electric parking brake cannot be applied or released.
- Page 13 How to Stabilize a rollover or an overturned vehicle CAUTION: - Use a support that is strong enough. - When installing prop tools, avoid exhaust systems, fuel systems, high-voltage parts, high-voltage harnesses, etc. - If the inside of the high-voltage components or the high-voltage harness is exposed, avoid the exposed parts when installing.
-
Page 14: Disable Direct Hazards / Safety Regulations
(4) Vehicles with Mitsubishi remote control have an 12V starter battery charging and a remote climate control functions. Therefore, even if the indicator in the electric motor switch is off, the high voltage system may be... - Page 15 NOTE: Disconnecting the 12V starter battery may make it impossible to perform operations related to electrical components. Perform the necessary operations before removing the 12V starter battery terminal. 1. Electric power windows / Door lock Power window Door lock 1 : Driver’s door window 1 : Lock 2 : Front Passenger’s door window 2 : Unlock...
- Page 16 Automatic operation When the accelerator pedal is depressed slowly while all of the following conditions are met, the Electric parking brake is automatically released. The Plug-in Hybrid EV System is operating. The select position is in the “D” (DRIVE) or the “R” (REVERSE) position. ...
- Page 17 5. How to disconnect the “12V starter battery CAUTION: The negative terminal disconnect for the 12V starter battery should be 1 minutes later the power supply mode of the electric motor switch is turned off. Use an open end wrench (10 mm) to disconnect the negative terminal of the 12V starter battery according to the procedure below, and then wrap a plastic tape around the disconnected negative terminal.
- Page 18 7. How to shut down High voltage (pull out the service plug) CAUTION: Do not remove the service plug for 5 minutes later disconnecting the 12V starter battery negative terminal. 1) Wear Personal Protective Equipment (PPE) and observe the procedure below to remove the service plug. Pulling out the service plug will shut down the high voltage circuit in the drive battery.
-
Page 19: Access To The Occupants
4.Access to the occupants Failure to follow these instructions when performing a rescue may result in serious injury such as electric shock. Do not touch high voltage cable or components. Isolate high voltage circuits as necessary. NOTE: Disconnecting the 12V starter battery may make it impossible to perform operations related to power seat. Perform the necessary operations before removing the 12V starter battery terminal. - Page 20 ・Steering wheel Locked Release Refer to “10. Explanation of pictogram used” 3. High-tensile and Ultra-high-tensile steel panels location :440Mpa :590Mpa :980Mpa :Aluminum...
- Page 21 Vehicle CUT Zones If you need to cut the car body, cut the car body and perform rescue work. - Preliminary confirmation Read this page and "1-2. High-voltage component and wiring harness location" before cutting the vehicle body. WARNING: - Use a hydraulic cutter or a suitable tool which does not generate sparks to cut the vehicle body. If you fail to do this, you or the passengers may be seriously injured.
- Page 22 Opening the door with a spreader or cutter WARNING: - Use a hydraulic cutter or a suitable tool which does not generate sparks to cut the vehicle body. If you fail to do this, you or the passengers may be seriously injured. - Never touch any exposed orange-colour high voltage wiring cables.
-
Page 23: Stored Energy / Liquids / Gases / Solids
5.Stored energy / liquids / gases / solids Fluids / gases used in this vehicle Capacity Colour Fuel tank (Petrol) 45 liters Light orange Li-ion drive battery 13.8 kWh Clear & colourless 12V starter battery 36 Ah Clear & colourless Engine oil 4.3 liters (Oil pan) Dark brown... - Page 24 Drive Battery information Drive battery It is the battery to operate the motor and the air conditioning. In addition to the drive battery, OUTLANDER PHEV has the 12V starter battery to operate lamps, wipers, etc. Compact, light-weight lithium ion battery with high energy density is used for the drive battery.
-
Page 25: In Case Of Fire
6.In case of fire 1. Vehicle fire In case of vehicle fire, contact the fire department immediately and follow the steps below to start extinguishing the fire. In the event of a vehicle fire or a drive battery fire, use a large amount of water or an ABC powder fire extinguisher to extinguish and cool the fire. - Page 26 It is necessary to measure the voltage with the Main drive lithium-ion battery front cable (P, N line) in the engine room to check if there is no voltage. WARNING: Use insulating Personal Protective Equipment (PPE) (Rubber insulating gloves, Rubber soled insulating shoes: rated to a minimum of 500V voltage resistance) when you may touch the vehicle body directly or indirectly.
- Page 27 The next step is to measure the distance between the Main drive lithium-ion battery rear cable (P, N line) and the drive battery. WARNING: Use insulating Personal Protective Equipment (PPE) (Rubber insulating gloves, Rubber soled insulating shoes: rated to a minimum of 500V voltage resistance) when you may touch the vehicle body directly or indirectly.
- Page 28 If necessary, measure the voltage with another Main drive lithium-ion battery front cable (P, N line), Main drive lithium-ion battery rear cable (P, N line) and EV charger cable (Quick charging P, N line) <Vehicles with quick charging system>. If there is still potential, disconnect the high voltage wiring from the drive battery to the service plug and drive battery.
-
Page 29: In Case Of Submersion
CAUTION: If flushing the drive battery cannot be performed due to the damage of the drive battery etc., consult the nearest certified MITSUBISHI EV dealer how to flush the drive battery. Necessary action after the rescue operation 1) When the liftgate does not open from outside. -
Page 30: Towing / Transportation / Storage
8.Towing / transportation / storage 1. How to Transport Transport the vehicle on a flatbed truck or tow the vehicle with all wheels off ground. - Vehicle dimensions. (Refer to 1-4) WARNING: Never tow the vehicle with front wheels and/or rear wheels on the ground. This may cause damage to the electric motors and transaxle. - Page 31 How to Tow (only in emergency) Hook a towrope to the tow hook of the vehicle body. 2) Start the Plug-in Hybrid EV System. If the Plug-in Hybrid EV System cannot be started, put the operation mode of the electric motor switch in "ON". 3) Move the select position in "N"...
- Page 32 How to release the electric parking brake manually CAUTION: ・The negative terminal disconnect for the 12V starter battery should be 1 minutes later the power supply mode of the electric motor switch is turned off. ・Releasing the electric parking brake manually is limited to an emergency case. 1) Park the vehicle, press the electric parking switch, and then chock the vehicle.
-
Page 33: Important Additional Information
9.Important additional information 1. Supplemental Restraint System (SRS) Supplemental Restraint System (SRS) airbag component location (Refer to 1-3) Caution Labels The labels indicating the precautions for handling and maintenance of SRS air bags and seat belt with pre- tensioner are attached to the locations shown in the figure. If the label is damaged or is dirty, replace with the new label. - Page 34 System Operation AIR BAGS, SEAT BELT PRE-TENSIONER AND LAP PRE-TENSIONER Dual stage air bags <Only 1st stage> Front impact Front impact Sensor (LH) Sensor (RH) <Only 2nd stage> Frontal collision against another vehicle Shock SRS-ECU above a Ignition certain signal level Analog G-sensor Seat belt pre-tensioner and...
- Page 35 SIDE AND CURTAIN AIR BAGS Side impact Sensor Curtain air bag modules Side impact against Front Front another vehicle Rear Rear Shock Ignition above a certain signal level Ignition judgment Side-airbag modules When the vehicle detects rollover of the vehicle G-sensor SRS-ECU SRS-ECU uses data of the side impact sensor, G-sensor (in SRS-ECU) and rollover sensor (in SRS-ECU) to...
- Page 36 System Construction DRIVER'S AIR It incorporates an SRS airbag to protect the BAG MODULE driver in the event of a frontal collision. The airbag module is equipped with an inflator that does not contain sodium azide. The air bag is made of nylon and is inflated by the gas from the inflator.
- Page 37 CURTAIN AIR BAG The curtain air bag module consists of an air Curtain air bag module MODULE bag, an inflator, and the fixing gear relating to those parts, and is installed in the roof side sections (from the driver’s and the passenger’s front pillars to the rear pillars).
- Page 38 SEAT SLIDE The seat slide sensor is attached to the slide SESOR adjuster on the driver's seat side, and the seat is moved forward/backward by seat sliding. When the seat is slid forward, the shield plate covers the sensor, and the sensor determines that the seat slide position is set forward.
- Page 39 <For 2018MY to 2019MY> PASSENGER'S The indicator normally comes on when the AIR BAG ON/OFF electric motor switch is turned to the ON Hazard INDICATOR LIGHT position and goes off a few seconds later. indicator Passenger’s air bag In the following situations, the indicator will stay assembly OFF indicator light on to show that the passenger’s (front) air bag...
- Page 40 2. High voltage component location Construction diagram Battery management unit (BMU) AC inverter Rear electric motor control unit (REMCU) Power Drive Unit [within Front electric motor control unit (FEMCU) and Generator Control Unit (GCU)] EV radiator condenser tank PHEV-ECU EV cooler On board charger/ DC-DC converter Rear motor...
- Page 41 Wait until the engine stops. Then, turn off the electric motor switch. ・The drive battery is retrieved. When the vehicle is discarded, always contact Mitsubishi Motors Dealer. The service plug is installed to the lower place...
- Page 42 3. Discharge measures for drive battery If the drive battery is damaged or the vehicle is submerged, perform discharge measures as follows. WARNING: ・Failure to follow these instructions may result in serious injury such as electric shock. ・If electrolyte leaks from the drive battery, or if water gets inside the drive battery, rapid electrolysis may generate hydrogen gas and ignite.
- Page 43 WARNING: Always wear Personal Protective Equipment (PPE) when pulling out the service plug. 7) Wear Personal Protective Equipment (PPE) and remove the service plug. 1. Release the lock lever on the service plug. Raise the service plug lever. Remove the service plug by pulling it upward. Service plug Lever Open the windows or doors.
- Page 44 How to discharge measures by water injection CAUTION: ・The negative terminal disconnect for the 12V starter battery should be 1 minutes later the power supply mode of the electric motor switch is turned off. ・Do not remove the service plug for 5 minutes later disconnecting the 12V starter battery negative terminal. 1) Move the vehicle to an outside well-ventilated area.
- Page 45 8) When the inside of the drive battery is full, adjust the amount of water so that the fully state can be maintained, and continue flowing for 30 minutes to discharge impurities inside. Use a suitable tray to collect the poured water through the drain plug at the bottom of the drive battery. (You cannot see the drain plug because it is covered with the battery protector as shown) <For 3 bolts type>...
- Page 46 10) Raise the vehicle and then use a 12mm wrench to remove the battery protector. <For 3 bolts type> Bottom view Battery protector Front side <For 4 bolts type> Bottom view Battery protector Front side 11) Place the drain plug gasket (MB992947) and the drain plug cover (MB992946) in that order on the bottom of the drain plug.
- Page 47 ・ MB992946:Drain plug cover (Base for the silicone rubber sheet) rain plug gasket (MB992947) and Drain plug cover (MB992946) is Mitsubishi Motors special tools 12) Fill with water that does not contain salt, such as tap water, well water or pond water through the plug opening under the service lid into the main drive lithium-ion battery until the water overflows.
- Page 48 How to drain the water On the following to collect the water. Remove the special tools on the underside of the drain plug, and wait until drainage from the drain plug is completed. When draining water, set the tray under the drain plug and collect the drained water. Pool Wait for at least approx.
- Page 49 HIGH VOLTAGE WORK IN PROGRESS!! DANGER! DO NOT TOUCH! *Before any high voltage work commences, place this signboard on the roof of vehicle after folding on the dotted line.
- Page 50 It is recommended that a warning sign (example provided above) is fixed to or on the vehicle during any emergency work on the vehicle. A sign that complies with local regulation should be used.
-
Page 51: Explanation Of Pictograms Used
10. Explanation of pictograms used Keyless 12V starter SRS unit operation key battery distance Electric motor Warning, Airbag inflator switch Electricity Fuse box Seat belt disabling Air bag pretensioner high voltage Adjustment seat High voltage Warning, low forward or cable temperature backward High voltage... - Page 52 PMRA2105 OUTLANDER PHEV – Emergency Response Guide...