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JCM Manuals
Banknote Counter
ivizion ld
Operation and maintenance
JCM ivizion ld Operation And Maintenance
Ivizion series next-generation banknote acceptor unit
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 General Information
Ivizion Units
Ivizion® Series
Next-Generation Banknote Acceptor Unit
Product Descriptions
Model Descriptions
Type Descriptions
Software Descriptions
Precautions
User Cautions
Installation Cautions
Table 1-1 Ivizion Model Number Specifications
Table 1-2 Ivizion Type Number Specifications
Table 1-3 Ivizion Software Number Specifications
Mounting, Dismounting & Transportation
Placing Foreign Objects into the Unit
Preventive Maintenance
Banknote Fitness Requirements
Reference Paper Use Precautions
Primary Features
Component Names
Specifications
Ivizion SS/SH Specification
Table 1-4 Ivizion Technical Specifications
Technical Specifications
Electrical Specifications
Environmental Specifications
Structural Specifications
RFID Specifications
Table 1-5 Ivizion Environmental Specifications
Table 1-6 Ivizion Electrical Specifications
Table 1-7 Ivizion Structural Specifications
Table 1-8 RFID Specifications
Ivizion LD Specification
Environmental Specifications
Table 1-10 Ivizion LD Environmental Specifications
Table 1-9 Ivizion LD Technical Specifications
Technical Specifications
Electrical Specifications
Structural Specifications
Table 1-11 Ivizion LD Electrical Specifications
Table 1-12 Ivizion LD Structural Specifications
Unit Dimensions
Ivizion SS Unit Outside Dimensions
Figure 1-8 Ivizion SS Unit with Standard Cash Box/Metal Bezel Outside Dimensions
Ivizion SS Unit Installation/Maintenance Space Requirements
Ivizion SH Entire Unit Outside Dimensions
Ivizion SH Unit Installation/Maintenance Space Requirements
Ivizion Cash Box Outside Dimensions
Large Cash Box Outside Dimensions
Standard Cash Box Outside Dimensions
HC Cash Box Outside Dimensions
Technical Contact Information
Americas
JCM American
Europe, Middle East, Africa & Russia
JCM Europe Gmbh
UK & Ireland
JCM Europe (UK Office)
Asia and Oceania
Japan Cash Machine Co., Ltd. (Hq)
JCM Gold (HK) Ltd
2 Installation
Installation Procedure
Lock Installation
Unlock Procedure
DIP Switch Configurations
Primary LED Indications
Table 2-1 Denomination INHIBIT DIP Switch Settings
Table 2-2 JCM Private Line DIP Switch Setting
Table 2-3 Software DIP Switch Settings
Table 2-4 Serial Communication DIP Switch Settings
Table 2-5 LED Error Pattern Indications
Connector Pin Assignments
Table 2-6 Ivizion SS/LD USB Connection Pin Assignments
Connector Pin Assignments (Continued 1)
Table 2-7 Ivizion SS/LD Photo-Coupler Connector Pin Assignments
Connector Pin Assignments (Continued 2)
Table 2-8 Ivizion SS/LD RS232C Connector Pin Assignments
Connector Pin Assignments (Continued 3)
Table 2-9 Ivizion SS/LD Cctalk Connector Pin Assignments
Connector Pin Assignments (Continued 4)
Table 2-10 Ivizion SS/LD TTL Connector Pin Assignments
Connector Pin Assignments (Continued 5)
Table 2-11 Ivizion SS/LD Bezel JPL (CN7) Connection Pin Assignments
Preventive Maintenance
Retrieving Banknotes
Clearing a Banknote Jam
Cleaning Procedure
Sensor Cleaning Procedure
Ivizion Optional LD Version Unit Installation
Ivizion Sensor Locations
Table 2-12 Ivizion Sensor Cleaning Location Types
Standard Interface Circuit Schematics
Interface Circuit Schematics (Continued 1)
Interface Circuit Schematics (Continued 2)
Interface Circuit Schematics (Continued 3)
Operational Flowcharts
Operational Flowchart (Continued 1)
Operational Flowchart (Continued 2)
Figure 2-21 Ivizion LD Banknote Acceptor Operational Flowchart (Part 2 - Validating)
3 Communications
Americas
JCM American
Europe, Middle East, Africa & Russia
JCM Europe Gmbh
UK & Ireland
JCM Europe (UK Office)
Asia and Oceania
JCM Gold (HK) Ltd
Japan Cash Machine Co., Ltd. (Hq)
Tool Requirements
Pusher Unit Timing Belt Removal
Ivizion Standard and Large Cash Box
Figure 4-1 Pusher Mechanism Screws Removal
Figure 4-2 Pusher Mechanism Removal
Figure 4-3 Pusher Mechanism Cover Removal
Figure 4-4 Stacker Guide Removal
Figure 4-5 Stacker Guide Reassembly
Figure 4-6 Right Frame Outer "R" Removal
Ivizion HC Cash Box
Figure 4-7 Left Frame Outer "L" Removal
Figure 4-8 Timing Belt Removal
Figure 4-9 Pusher Mechanism Removal
Figure 4-10 HC Box Stacker Base Removal
Figure 4-11 Pusher Guide Removal
Figure 4-12 Stacker Guide Removal
Figure 4-13 Stacker Guide Reassembly
Figure 4-14 Outer Guide R Removal 1
Figure 4-15 Outer Guide R Removal 2
Figure 4-16 Outer Guide L Removal 1
Figure 4-17 Outer Guide L Removal 2
Figure 4-18 Timing Belt Removal
Figure 4-19 TR Bottom Cover Removal
Figure 4-20 TR Side Cover "A" Removal
Home Position Sensor Board/Home Position Sensor, FFC & Interface Connector Board Removals
4 Disassembly/Reassembly
Board Removals
RFID Module & Harness Removals
Validation CPU & Controller CPU Board Removals
Figure 4-21 Home Position Sensor Board, Home Position Sensor FFC Assembly and Interface Connector Board Removals
Figure 4-22 RFID Module & Harness Removal
Figure 4-23 CPU Board Module Removal
Figure 4-24 Extension Memory Board Removal
USB FPC, Power FPC & Interface FPC Cable Removals
Figure 4-25 Validation CPU Board and Control CPU Board Removal
Figure 4-26 Motor Module Removal
Figure 4-27 USB FPC, Power FPC & Interface FPC Cable Removal
Validation Unit Harness Removal
Interrupter Board Removal
Motor Unit Timing Belt Removal
Figure 4-28 Validation Unit Harness Removal
Figure 4-29 Interrupter Board Removal
Figure 4-30 Timing Belt Removal
Figure 4-31 Timing Belt Reassembly Path
Stacker Motor & Transport Motor Removals
Bezel Hold Clips a & B Removal
Sensor Transfer Board/Cis Ffc/Transmissive Light FFC & Upper UV FPC Sensor Removals
Figure 4-32 Stacker & Transport Motor Removal
Figure 4-33 Bezel Hold Chips A&B Removal
Figure 4-34 Upper Cover Removal
Figure 4-35 Sensor Transfer Board Assembly, CIS FFC, Transmissive Light & Upper UV FPC Cable Removal
Validation Sensor Board Assembly Removal
Validation Sensor FPC Cable Removal
Figure 4-36 Ivizion Head Cover a Removal
Figure 4-37 Validation Sensor Board Assembly Removal
Figure 4-38 Validation Sensor FPC Removal
Figure 4-39 Validation Sensor FPC Reassembly
Cis/Transmissive Light & Upper UV Sensor Removals
Figure 4-40 Upper Validation Part Removal
Figure 4-41 Ivizion Head BG85B Removal
CIS/CIS Fpc/Lower UV Sensor & Lower UV FFC Removal
Figure 4-42 CIS, Transmissive Light & Upper UV Sensor Removal
Figure 4-43 Ivizion BG 85A HEAD Removal
Figure 4-44 Lower Validation Part Removal
Figure 4-45 CIS, CIS FPC, Lower UV Sensor & Lower UV FFC Removal
Validation Unit Timing Belt Removal
Reassembly Cautions
Figure 4-46 Timing Belt Removal
Figure 4-47 Timing Belt Replacement
Figure 4-48 Upper/Lower UV Sensors Location
5 Wiring Diagrams
Ivizion System Wiring Diagram
Figure 5-1 Ivizion System Wiring Diagram
6 Calibration and Testing
Tool Requirements
Installation Procedures
Application Software Installation
Figure 6-1 Tools and Connections
Figure 6-2 USB Cable Type Requirements
Figure 6-3 Setup.exe File Location
Figure 6-4 Installshield Wizard Screen
Driver Installation Procedure
Figure 6-5 Destination Folder Screen
Figure 6-6 Current Settings Confirmation
Figure 6-7 Installation Completion Screen
JCM Tool Suite Standard Edition Mode
Download Procedures
Download the Upgrade Program
Figure 6-10 Normal Mode Selection
Figure 6-11 Test Mode Selection
Figure 6-12 DIP Switches All off
Figure 6-13 JCM Tool Suite Standard Edition Screen
Figure 6-14 JCM Tool Suite Standard Edition Screen Pull-Down Menu
Downloading the Program First Time
Figure 6-15 Browse Screen Button Location
Figure 6-16 Ivizion Software Program Selection
Figure 6-19 DIP Switches 6, 7, & 8 on
Figure 6-20 JCM Tool Suite Standard Edition Screen 2
Calibration
When to Calibrate
Calibration Order
Calibration Tool Requirements
Reference Paper Placement
Figure 6-26 Remote Calibration Tools Required
Figure 6-27 KS-072/KS-089 Reference Paper
Placing the KS-072/KS-089 Reference Paper
Table 6-1 Ivizion Sensor Calibration Order
Calibration Only
Calibration Procedure
Figure 6-29 Reference Paper Setting 2
Figure 6-30 DIP Switch #8 on
Figure 6-32 Ivizion Calibration Ver.X.XX Screen
Figure 6-33 Feed-Out Calibration Proceeding Screen
Figure 6-34 Calibration Information Screen 1
Figure 6-36 Pusher Plate Release Location
Figure 6-37 Cardboard Setting Location
Figure 6-38 Exit Calibration Proceeding Screen
Figure 6-40 UV Calibration Proceeding Screen
Figure 6-43 CIS Calibration Proceeding Screen
Figure 6-45 Calibration Value Writing Screen
Calibration Plus Serial Number Writing
Figure 6-46 Calibration Complete Screen
Figure 6-47 Ivizion Calibration Service Suite Edition Screen
Figure 6-48 Setting Manufacture No. Screen
Figure 6-49 Calibration Value Writing Screen
Figure 6-50 Adjustment Info Screen
Performance Tests
Performance Test Items Using a PC
Figure 6-51 DIP Switch #8 Set on
Figure 6-52 JCM Tool Suite Standard Edition Screen
Figure 6-53 Ivizion Test Item Verx.XX Screen
PC Performance Test Preparation
Table 6-2 PC Performance Test Items
Performance Test Procedures
Any Motor Test
Figure 6-54 Start, Stop & Exit Screen Button
Figure 6-55 Transport Motor Normal Forward Test Screen
Table 6-3 LED Indications for each Condition
Figure 6-56 LED Indicator Test Screen
Figure 6-57 Sensor ON/OFF Test Screen
LED Indicator Test
Sensor ON/OFF Test
Table 6-4 Sensor Actions and Conditions
Banknote Acceptance Test
Figure 6-58 Denomination Indication Location
Figure 6-59 ICB Function Test Screen
ICB Function Setting (Barcode Coupon)
Table 6-5 Denomination Valuation List
DIP Switch ON/OFF Test
Figure 6-60 DIP Switch ON/OFF Test Screen 1
Figure 6-61 DIP Switch ON/OFF Test Screen 2
External DIP Switch Performance Test Procedure Settings
Performance Test Tool Requirement Using an External DIP Switch Box
Performance Tests with External Switch Procedures
Ivizion Utility Tools
Icb/Image Setting Tool Requirements
Figure 6-62 Calibration Tool Requirements
Table 6-6 Performance Test DIP Switch Settings
Icb/Image Setting Change Preparation
CIS Image Tool
Figure 6-63 JCM Tool Suite Standard Edition
Figure 6-65 Empty CIS IMAGE Screen
Figure 6-66 Last Acceptance CIS IMAGE Screen
ICB Function Setting
Setting ICB Enable/Disable Functions
Disabling the ICB Function
Figure 6-68 ICB Function Screen
Figure 6-69 Enable Setting Completion
Figure 6-70 Disable Setting Completion
Figure 6-71 ICB Current Status Screen
ICB Current Status Screen Button
Figure 6-72 Machine Number Setting
Figure 6-73 Machine Number Setting Completion
Figure 6-74 Machine Number Indication
Figure 6-75 Inhibit Screen Button Location
Figure 6-76 Inhibit Setting Completion
Figure 6-77 ICB System Status Indication
Setting Inhibit ICB System
Setting the Machine Code Number (M/C #)
ICB Function Operational Condition
Table 6-7 ICB Setting Function Operational Condition
7 Exploded Views & Parts Lists
Ivizion Entire Unit View
Figure 7-1 Ivizion Entire Unit View
Ivizion Entire Unit Parts List
Table 7-1 Ivizion Entire Unit Parts List
Ivizion Validation Unit Exploded View
Ivizion Validation Unit 1 Exploded View
Figure 7-2 Ivizion Validation Unit 1 Exploded View
Ivizion Validation Unit 1 Parts List
Table 7-2 Ivizion Validation Unit 1 Parts List
Ivizion Validation Unit 2 Exploded View
Figure 7-3 Ivizion Validation Unit 2 Exploded View
Ivizion Validation Unit 2 Parts List
Table 7-3 Ivizion Validation Unit 2 Parts List
Ivizion Validation Unit 3 Exploded View
Figure 7-4 Ivizion Validation Unit 3 Exploded View
Ivizion Validation Unit 3 Parts List
Table 7-4 Ivizion Validation Unit 3 Parts List
Ivizion Transport Unit Exploded View
Ivizion Transport Unit 1 Exploded View
Figure 7-5 Ivizion Transport Unit 1 Exploded View
Ivizion Transport Unit 1 Parts List
Table 7-5 Ivizion Transport Unit 1 Parts List
Ivizion Transport Unit 2 Exploded View
Figure 7-6 Ivizion Transport Unit 2 Exploded View
Ivizion Transport Unit 2 Parts List
Table 7-6 Ivizion Transport Unit 2 Parts List
Ivizion Transport Unit 3 Exploded View
Figure 7-7 Ivizion Transport Unit 3 Exploded View
Ivizion Transport Unit 3 Parts List
Table 7-7 Ivizion Transport Unit 3 Parts List
Ivizion Transport Unit 4 Exploded View
Figure 7-8 Ivizion Transport Unit 4 Exploded View
Ivizion Transport Unit 4 Parts List
Table 7-8 Ivizion Transport Unit 4 Parts List
Ivizion Transport Unit 5 Exploded View
Figure 7-9 Ivizion Transport Unit 5 Exploded View
Ivizion Transport Unit 5 Parts List
Table 7-9 Ivizion Transport Unit 5 Parts List
Ivizion Transport Unit 6 Exploded View
Figure 7-10 Ivizion Transport Unit 6 Exploded View
Ivizion Transport Unit 6 Parts List
Table 7-10 Ivizion Transport Unit 6 Parts List
Ivizion SS Version Frame Unit Exploded View
Figure 7-11 Ivizion SS Version Frame Unit Exploded View
Ivizion SS Version Frame Unit Parts List
Table 7-11 Ivizion SS Version Frame Unit Parts List
Ivizion Cash Box Unit Exploded View
Ivizion Cash Box Unit 1 Exploded View
Figure 7-12 Ivizion Cash Box Unit 1 Exploded View
Ivizion Cash Box Unit 1 Parts List
Table 7-12 Ivizion Cash Box Unit 1 Parts List
Ivizion Cash Box Unit 2 Exploded View
Figure 7-13 Ivizion Cash Box Unit 2 Exploded View
Ivizion Cash Box Unit 2 Parts List
Table 7-13 Ivizion Cash Box Unit 2 Parts List
Ivizion Cash Box Unit 3 Exploded View
Figure 7-14 Ivizion Cash Box Unit 3 Exploded View
Ivizion Cash Box Unit 3 Parts List
Table 7-14 Ivizion Cash Box Unit 3 Parts List
Ivizion Frame Exploded View
Ivizion LD Frame Exploded View
Figure 7-15 Ivizion LD Version Frame Exploded View
Ivizion LD Frame Parts List
Table 7-15 Ivizion LD Frame Parts List
Ivizion HC Frame Exploded View
Figure 7-16 Ivizion HC Frame Exploded View
Ivizion HC Frame Parts List
Table 7-16 Ivizion HC Frame Parts List
Ivizion HC Cash Box Exploded View
Ivizion HC Box Assembly Exploded View
Figure 7-17 Ivizion HC Box Assembly Exploded View
Ivizion HC Box Assembly Parts List
Table 7-17 Ivizion HC Box Assembly Parts List
Ivizion HC Box Unit Exploded View
Figure 7-18 Ivizion HC Box Unit Exploded View
Ivizion HC Box Unit Parts List
Table 7-18 Ivizion HC Box Unit Parts List
Ivizion HC Upper Part Exploded View
Figure 7-19 Ivizion HC Upper Part Exploded View
Ivizion HC Upper Part Parts List
Table 7-19 Ivizion Upper Part Parts List
Ivizion HC Receive Plate Assembly Exploded View
Figure 7-20 Ivizion HC Receive Plate Assembly Exploded View
Ivizion HC Receive Plate Assembly Parts List
Table 7-20 Ivizion HC Receive Plate Assembly Parts List
Ivizion HC Receive Spring Base Assembly Exploded View
Figure 7-21 Ivizion HC Receive Spring Base Assembly Exploded View
Ivizion HC Receive Spring Base Assembly Parts List
Table 7-21 Ivizion HC Receive Spring Base Assembly Parts List
Ivizion HC Front Plate Assembly Exploded View
Figure 7-22 Ivizion HC Front Plate Assembly Exploded View
Ivizion HC Front Plate Assembly Parts List
Table 7-22 Ivizion HC Front Plate Assembly Parts List
Ivizion HC Pusher Unit Exploded View
Figure 7-23 Ivizion HC Pusher Unit Assembly Exploded View
Ivizion HC Pusher Unit Parts List
Table 7-23 Ivizion HC Pusher Unit Parts List
Ivizion HC Pusher Assembly 1 Exploded View
Figure 7-24 Ivizion HC Pusher Assembly 1 Exploded View
Ivizion HC Pusher Assembly 1 Parts List
Table 7-24 Ivizion HC Pusher Assembly 1 Parts List
Ivizion HC Pusher Assembly 2 Exploded View
Figure 7-25 Ivizion HC Pusher Assembly 2 Exploded View
Ivizion HC Pusher Assembly 2 Parts List
Table 7-25 Ivizion HC Pusher Assembly 2 Parts List
Ivizion Optional Components Exploded View
Bezel/Harness Exploded Views
Figure 7-26 Ivizion Optional Components - Bezel/Harness Exploded Views
Ivizion Optional Components - Bezel/Harness Parts List
Table 7-26 Ivizion Optional Components - Bezel/Harness Parts List
Wave Rubber Exploded Views
Figure 7-27 Ivizion Optional Components - Wave Rubber Exploded Views
Ivizion Optional Components - Wave Rubber Parts List
Table 7-27 Ivizion Optional Components - Wave Rubber Parts List
Sorting Pusher Unit Exploded Views
Figure 7-28 Ivizion Optional Components - Sorting Pusher Unit Exploded Views
Ivizion Optional Components - Sorting Pusher Unit Parts List
Table 7-28 Ivizion Optional Components - Sorting Pusher Unit Parts List
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iVIZION
Series
®
Next-Generation Banknote
Acceptor Unit
Operation and Maintenance
Manual
(Revision 7)
P/N 960-100929R_Rev. 7 {EDP #148849}
Issue #4074-SME-01-07
© 2017, JAPAN CASH MACHINE CO., LTD.
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