JCM RBA-40C Integration Manual

JCM RBA-40C Integration Manual

Banknote acceptor
Table of Contents

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Website: http://www.jcmglobal.com
RBA-40C
Banknote Acceptor
Integration Guide
Revision A, January 27, 2020
Issue #4119-IGE-01-00
© 2020, JAPAN CASH MACHINE CO., LTD.

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Summary of Contents for JCM RBA-40C

  • Page 1 Website: http://www.jcmglobal.com RBA-40C ™ Banknote Acceptor Integration Guide Revision A, January 27, 2020 Issue #4119-IGE-01-00 © 2020, JAPAN CASH MACHINE CO., LTD.
  • Page 2 2. When an end user duplicates the Manual to maintain operation of the product or operate the product in general.  JCM retains all rights to amend, alter, change or delete any portion of this Manual in whole, or in part, or add items ...
  • Page 3: Table Of Contents

    Cleaning Procedures......................12 RBA-40C Sensors and Cleaning Locations ...............13 6 STANDARD INTERFACE CIRCUIT SCHEMATICS ..........15 RBA-40C TTL and Encoder Interface Circuit Schematic ...........15 RBA-40C USB and Encoder Interface Circuit Schematic ..........16 RBA-40C Bezel LED Light Controller Circuit Schematic............17 7 OPERATIONAL FLOWCHARTS................19 Initialization and Banknote Acceptance Flowchart.............19...
  • Page 4 Reject Codes ........................25 LED Flash Reject Error Code Conditions; Banknotes............26 LED Reject Error Code Conditions; Barcode Tickets............27 9 UNIT DIMENSIONS....................29 RBA-40C without Bezel Outside Dimensions ..............29 10 TECHNICAL CONTACT INFORMATION ..............31 Americas ..........................31 JCM American ..........................31 Europe, Middle East, Africa & Russia ................31 JCM Europe GmbH ........................31...
  • Page 5 General Cleaning Image ................12 Figure 9 RBA-40C Sensors and Cleaning Locations ..........13 Figure 10 RBA-40C TTL and Encoder Interface Circuit Schematic ......15 Figure 11 RBA-40C USB and Encoder Interface Circuit Schematic ......16 Figure 12 RBA-40C Bezel LED Light Controller Circuit Schematic......17 Figure 13 RBA-40C Initialization and Banknote Acceptance Flowchart....19...
  • Page 6 THIS PAGE INTENTIONALLY LEFT BLANK Issue #4119-IGE-01-00 © 2020, JAPAN CASH MACHINE CO., LTD.
  • Page 7 RBA-40C Sensor Type Cleaning Methods..........13 Table 14 General Fault Conditions ................22 Table 15 Calibration Fault Conditions ..............23 Table 17 RBA-40C Unit LED Flash Error Codes .............24 Table 16 Communication Fault Conditions ..............24 Table 18 LED Flash Reject Error Codes For Banknotes .........26 Table 19 LED Flash Reject Error Codes For Barcode Tickets.........27...
  • Page 8 THIS PAGE INTENTIONALLY LEFT BLANK Issue #4119-IGE-01-00 © 2020, JAPAN CASH MACHINE CO., LTD.
  • Page 9: General Information

    Bold text and the following RBA-40C Unit • pictographs: Product Descriptions • • Special Notes affect the use of the RBA-40C Unit; Precautions these are identified with italic text and the following • Primary Features pictograph: • Component Names •...
  • Page 10: Product Descriptions

    Software: RBA-40C (* * *) ID 0 * * V * * * 3. The Unit is not designed for outdoor installation. Be sure that the Host Machine contains enough...
  • Page 11: Mounting, Dismounting & Transportation

    1. When closing the Unit, ensure all Service Door including the Upper Guide locks securely. • Excessive miscuts, misaligns and/or misprints 2. Ensure that the RBA-40C Unit is properly placed into its correct location. Figure 3 Unacceptable Banknotes Preventive Maintenance...
  • Page 12: Primary Features

    Section 1 RBA-40C™ Banknote Acceptor General Information Primary Features The RBA-40C Banknote Acceptor Unit contains the following primary features: • The JCM Proven Anti-Pullback Technology – patented Anti-Pullback Mechanism provides powerful protection against Banknote stringing. • The Centering Automatic Centering –...
  • Page 13: Component Names

    General Information RBA-40C™ Banknote Acceptor Section 1 Component Names Figure 5 illustrates the RBA-40C component names and locations. Figure 5 RBA-40C Component Names Bottom View a) RBA-40C Unit (Acceptor Head Unit) g) USB Type-C Connector (Maintenance) b) Upper Guide Open/Close Button...
  • Page 14: Specifications

    Section 2 RBA-40C™ Banknote Acceptor Specifications SPECIFICATIONS This section provides specifications of the RBA-40C™ Series Banknote Acceptor (RBA-40C). Technical Specifications Table 4 RBA-40C Technical Specifications 99% or greater The following banknote types are excluded: • Banknotes with excess or poor magnetism or unclear graphics •...
  • Page 15: Environmental Specifications

    Standby = 0.2A • Current Consumption: Operation = 0.5A • Peak = 1.4A *. Measured on a brand new and factory default RBA-40C Unit. †. Use a Limited Power Source. Structural Specifications Table 7 RBA-40C Series Structural Specification Weight: Approximately 1.2kg (2.64lbs) Mounting: Horizontal, 0 degrees, ±0 degrees angle (parallel to the Banknote insertion direction)
  • Page 16: Installation

    SW2 (DIP Switch Block 2) The interface and functions can be configured by This section provides the installation and operating SW2. instructions for the RBA-40C™ Series Banknote Table 9 SW2 (DIP Switch Block 2) Settings Acceptor (RBA-40C). It includes the following information: •...
  • Page 17: Connector Pin Assignment

    RBA-40C™ Banknote Acceptor Section 4 CONNECTOR PIN ASSIGNMENT This section provides the pin assignments of the RBA-40C™ Series Banknote Acceptor (RBA-40C). Power Supply Connector Pin Assignment; TTL and Encoder Table 10 Power Supply Connector Pin Assignments (TTL and Encoder) Front View...
  • Page 18: Power Supply Connector Pin Assignment; Usb And Encoder

    Power Supply Connector Pin Assignment; USB and Encoder Table 11 Power Supply Connector Pin Assignments (USB and Encoder) Front View Socket (RBA-40C Side): DRA-20PC-FO (JAE) Contact (RBA-40C Side): D02-22-26P-10000 (JAE) Socket (MD-100 Side): DRA-20SC-FO (JAE) Contact (MD-100 Side): D02-22-26S-10000 (JAE) Recommended Wire: Ul1571 AWG#26 Pin No.
  • Page 19: Bezel Connector Pin Assignment

    Connector Pin Assignment RBA-40C™ Banknote Acceptor Section 4 Bezel Connector Pin Assignment Table 12 RBA-40C Bezel Connector Pin Assignments Front View Header: S7B-ZR-3.4 (JST) Housing: ZHR-7 (JST) Contact: SZH-002T-P0.5 (MOLEX) Recommended Wire: UL1061 AWG#26-28 Pin No. Signal Name Function +12V...
  • Page 20: Preventive Maintenance

    PREVENTIVE MAINTENANCE Cleaning Procedures This section provides the preventive maintenance for the RBA-40C™ Banknote Acceptor (RBA- To clean the RBA-40C Unit, gently rub the Sen- 40C). It includes the following information: sors, Rollers or Belts using a dry, soft,  •...
  • Page 21: Rba-40C Sensors And Cleaning Locations

    RBA-40C™ Banknote Acceptor Section 5 RBA-40C Sensors and Cleaning Locations Figure 9 illustrates the various RBA-40C Unit’s Sensors, Rollers and Belts cleaning locations.  Table 13 lists the RBA-40C sensor type cleaning methods. Figure 9 RBA-40C Sensors and Cleaning Loca-...
  • Page 22 Section 5 RBA-40C™ Banknote Acceptor Preventive Maintenance THIS PAGE INTENTIONALLY LEFT BLANK Issue #4119-IGE-01-00 © 2020, JAPAN CASH MACHINE CO., LTD.
  • Page 27: Operational Flowcharts

    RBA-40C™ Banknote Acceptor Section 7 OPERATIONAL FLOWCHARTS This section provides operational flowcharts of the RBA-40C™ Series Banknote Acceptor (RBA-40C). Initialization and Banknote Acceptance Flowchart Figure 13 depicts a typical RBA-40C Initialization and Banknote Acceptance flow process. Figure 13 RBA-40C Initialization and Banknote Acceptance Flowchart a) Apply Power to the Unit.
  • Page 28: Validation Flowchart

    Return the Banknote B) To “Discharging” Flowchart (Figure 15) *1). When an abnormal signal is received, remove and reapply Power to the RBA-40C Unit after resolving the problem, or send a RESET Command from the Host Machine. Figure 14 RBA-40C Validation Flowchart Issue #4119-IGE-01-00 ©...
  • Page 29: Discharging Flowchart

    C) To “Initialization and Banknote Acceptance” Flowchart (Figure 13) *1). When an abnormal signal is received, remove and reapply Power to the RBA-40C Unit after resolving the problem, or send a RESET Command from the Host Machine. Figure 15 RBA-40C Discharging Flowchart Issue #4119-IGE-01-00 ©...
  • Page 30: Troubleshooting

    Software downloading instructions. Refer to “Performance Test Using a PC” on page 8 or “Performance Test without a PC” on page 16 of the upcoming RBA-40C Operation CPU Board failure and Maintenance Manual, and conduct an Initial Operational Test. If the test result is Negative (NG), replace the CPU Board.
  • Page 31 Maintenance Manual and conduct a Forward/Reverse Motor Test. Incorrect DIP Switch settings Set DIP Switch No. 8 to ON, and reapply Power to the RBA-40C Unit. Conduct a DIP Switch Test to check if the specific DIP Switch contains a failure. Refer to “Performance Test Using a PC” on page 8 Dip Switch failure or “Performance Test without a PC”...
  • Page 32: Error Codes

    Exchange the CPU Circuit Board with a known good Circuit Board. Refer to CPU Board is corrupted. Section 4 "Disassembly/Reassembly" on page 4-1 of the upcoming RBA-40C Operation and Maintenance Manual regarding Circuit Board Removal. Verify that the correct interface between the Host Machine and the Banknote Incorrect Interface Acceptor is being used.
  • Page 33: Reject Codes

    Troubleshooting RBA-40C™ Banknote Acceptor Section 8 Table 17 RBA-40C Unit LED Flash Error Codes (Continued) Green Error Solutions Relative Parts/Sensors Reserved Contact your local JCM Representative if this error occurs. Reserved Contact your local JCM Representative if this error occurs.
  • Page 34: Led Flash Reject Error Code Conditions; Banknotes

    “Banknote Fitness Requirements” on shorter than the specified value page 3 for unacceptable Banknote types. Green Reserved • Contact your local JCM Representative if this error occurs. (14) • Clean the Banknote Path. Dyed Banknote Green • Check that the Banknote is not damaged The Sensors detected an •...
  • Page 35: Led Reject Error Code Conditions; Barcode Tickets

    Troubleshooting RBA-40C™ Banknote Acceptor Section 8 Table 18 LED Flash Reject Error Codes For Banknotes (Continued) Green Error Causes and Solutions Relative Parts/Sensors • Clean the Banknote Path. Holed Banknote Green • Check that the Banknote is not damaged • CIS The Sensors detected an nor exhibiting unfit conditions.
  • Page 36 • Check that the relative part(s) is properly (11) the Settings is inserted assembled and/or Harness connected. • Clean or calibrate the relative Sensor(s). Green Reserved • Contact your local JCM Representative if this error occurs. (12) Issue #4119-IGE-01-00 © 2020, JAPAN CASH MACHINE CO., LTD.
  • Page 39: 10 Technical Contact Information

    Technical Contact Information RBA-40C™ Banknote Acceptor Section 10 10 TECHNICAL CONTACT INFORMATION To obtain further technical information regarding the RBA-40C Unit, please contact the nearest location listed below: Americas Asia and Oceania JCM American JCM Gold (HK) Ltd. Phone: +1-702-651-0000...
  • Page 40 Section 10 RBA-40C™ Banknote Acceptor Technical Contact Information THIS PAGE INTENTIONALLY LEFT BLANK Issue #4119-IGE-01-00 © 2020, JAPAN CASH MACHINE CO., LTD.
  • Page 41: Index

    RBA-40C™ Banknote Acceptor Index 11 INDEX Banknote Jam RBA-40C clearing a ...12 Photo of a ...1 Cleaning Safety methods of, and equipment required for ...12 pictographs indicating Contact Information ...1 1 to 3 symbols inside boxed area Software Descriptions Address and Telephone Numbers for ...31 Software Specifications of ...2...
  • Page 42 Section 11 RBA-40C™ Banknote Acceptor Index THIS PAGE INTENTIONALLY LEFT BLANK Issue #4119-IGE-01-00 © 2020, JAPAN CASH MACHINE CO., LTD.
  • Page 43 RBA-40C™ Banknote Acceptor Issue #4119-IGE-01-00 © 2020, JAPAN CASH MACHINE CO., LTD.
  • Page 44 RBA-40C™ Banknote Acceptor Issue #4119-IGE-01-00 Issue #4119-IGE-01-00 © 2020, JAPAN CASH MACHINE CO., LTD.

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