JCM EBA-40 Integration Manual

JCM EBA-40 Integration Manual

Banknote acceptor
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Support: http://www.jcmglobal.com/en/contact/default.aspx
website: http://www.jcmglobal.com
EBA
Series
®
Banknote Acceptor (EBA-40)
Integration Guide
Revision A, December 4, 2013
P/N 960-000173R_Rev. A {EDP #229278}
Issue #4103-IGE-01-00
© 2013, JAPAN CASH MACHINE CO., LTD.

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Summary of Contents for JCM EBA-40

  • Page 1 Support: http://www.jcmglobal.com/en/contact/default.aspx website: http://www.jcmglobal.com Series ® Banknote Acceptor (EBA-40) Integration Guide Revision A, December 4, 2013 P/N 960-000173R_Rev. A {EDP #229278} Issue #4103-IGE-01-00 © 2013, JAPAN CASH MACHINE CO., LTD.
  • Page 2 2. When an end user duplicates the Manual to maintain operation of the product or operate the product in general. JCM retains all rights to amend, alter, change or delete any portion of this Manual in whole, or in part, or add items thereto without notice regarding the product or its related products.
  • Page 3: Table Of Contents

    Series Banknote Acceptor (EBA-40) Table of Contents Page 1 GENERAL INFORMATION..................1 Description .......................... 1 EBA-40 Unit ........................1 Model Descriptions ......................2 Type Descriptions ....................... 2 Software Descriptions ......................2 Precautions ......................... 2 User Cautions ..........................2 Installation Cautions ........................2 Mounting, Dismounting &...
  • Page 4 ® Series Banknote Acceptor (EBA-40) Integration Guide Table of Contents Continued Page Fault Table Listings ......................26 LED Indication Conditions ....................28 LED Flash Error Code Conditions ....................28 LED Flash Reject Code Conditions; Banknotes ................30 LED Reject Error Code Conditions; Barcode Coupons ..............31 9 UNIT DIMENSIONS ....................
  • Page 5 Figure 15 Clearing an Entrance Banknote Jam ............18 Figure 16 Clearing a Stacker Box Banknote Jam ............18 Figure 17 Sensor Cleaning ..................19 Figure 18 EBA-40 Sensor and Roller Cleaning Locations ........19 Figure 19 EBA-40 TTL Interface Schematic Diagram ..........20 Figure 20 EBA-40 MDB Interface Schematic Diagram ..........20 Figure 21 EBA-40 ccTalk Interface Schematic Diagram ..........21...
  • Page 6 ® Series Banknote Acceptor (EBA-40) Integration Guide THIS PAGE INTENTIONALLY LEFT BLANK P/N 960-000173R_Rev. A {EDP #229278} © 2013, JAPAN CASH MACHINE CO., LTD.
  • Page 7 Table 13 EBA-40 Photo-Coupler Interface Pin Assignments ........14 Table 14 EBA-40 RS232C Interface Pin Assignments ..........15 Table 15 EBA-40 CN13 RS232C Connector Pin Assignments .......15 Table 16 EBA-40 USB Interface Pin Assignments ..........16 Table 17 EBA-40 CN3 mini-B Connector Pin Assignments ........17 Table 18 EBA-40 CN2 Bezel Connector Pin Assignments ........17...
  • Page 8 ® Series Banknote Acceptor (EBA-40) Integration Guide THIS PAGE INTENTIONALLY LEFT BLANK P/N 960-000173R_Rev. A {EDP #229278} © 2013, JAPAN CASH MACHINE CO., LTD.
  • Page 9: General Information

    1 GENERAL INFORMATION Description • Operational Flowchart This section provides a general overview of the • Troubleshooting Series Banknote Acceptor Unit (EBA-40), ® • Unit Dimensions pictured in Figure 1. This section is designed to • International Compliance help the user navigate through this guide with ease.
  • Page 10: Model Descriptions

    Table 3 lists the software number descriptions. descriptions. Table 3 EBA-40 Software Number Specifications Table 1 EBA-40 Model Number Specifications Software: EBA-40 * * * - 0 * * - V * .** Model: EBA- * * - SD3 (1)(2) (A) Software Model Name...
  • Page 11: Mounting, Dismounting & Transportation

    8. Clean and maintain the Acceptor regularly when 3. Perform routine cleaning and maintenance at least located in an excessively smoke filled environ- once a month to keep the EBA-40 Unit’s perfor- ment. mance stable. Mounting, Dismounting & Transportation 4.
  • Page 12: Banknote Fitness Requirements

    Figure 4 Automatic Centering Mechanism (with the SD3 Stacker) Curled Banknotes Folded or Partial Banknotes Figure 3 Unacceptable Banknotes Primary Features The EBA-40 Banknote Acceptor Unit contains the following primary features: • This JCM Proven Anti-Pullback Technology – patented Anti-Pullback Mechanism provides...
  • Page 13: Component Names

    ® Series Banknote Acceptor (EBA-40) Integration Guide Component Names Figure 6 illustrates the EBA-40 component names and locations. a) Acceptor Unit b) DIP Switch Block 2 c) DIP Switch Block 1 d) Coin Lock e) Interface Connector f) External Display Connector...
  • Page 14: Specifications

    Validation Sensor and Magnetic Sensor Diagnostic Indicators: LED (Green/Red), External Display Output Escrow: 1 Note Anti-stringing Mechanism: Pull-Back (PB) Unit (Anti-pullback System - JCM Patented) Approximately 400 notes (new Banknotes) Cash Box Capacity Cash Box Access: Front Access TTL Serial Interface MDB Interface ††...
  • Page 15: Environmental Specifications

    ® Series Banknote Acceptor (EBA-40) Integration Guide Environmental Specifications Table 5 EBA-40 Environmental Specifications Operating Temperature: 5ºC to +50ºC (41ºF to 122ºF) Storage Temperature: -20ºC to +60ºC (-4ºF to 140ºF) Relative Operating Humidity: 30% to 85% RH (non-condensed) Relative Storage Humidity:...
  • Page 16: Installation

    Perform the following steps to install the EBA-40 Unit: 1. Place the EBA-40 Unit Frame in its intended mounting location. 2. Bolt the bottom side of the EBA-40 Frame into its 74mm intended location using four (4) M3 Screws Rear View...
  • Page 17: Lock Installation

    ) on the Lower Cover (See Figure • Tang 10 b) located on the bottom side of the EBA-40 Acceptor Head Assembly. 2. Place the EBA-40 Acceptor Head Assembly in its intended mounting location.
  • Page 18: Dip Switch Configurations

    Block 1 (DS1) and 2 (DS2) Settings for the that is appropriate for the intended purpose. EBA-40 Unit. JCM does not test or endorse any commercially Table 8 DIP Switch Block 1 Settings available brand of lock for its security characteristics.
  • Page 19: Connector Pin Assignments

    ® Series Banknote Acceptor (EBA-40) Integration Guide 4 CONNECTOR PIN ASSIGNMENTS Table 10 through Table 18 list the EBA-40 Unit’s pin assignments. Table 10 lists the EBA-40 TTL Interface Pin Assignments. Table 10 EBA-40 TTL Interface Pin Assignments Header: XG4C-1634 (OMRON)
  • Page 20: Connector Pin Assignments (Continued 1)

    ® Series Banknote Acceptor (EBA-40) Integration Guide CONNECTOR PIN ASSIGNMENTS (Continued 1) Table 11 lists the EBA-40 MDB Interface Pin Assignments. Table 11 EBA-40 MDB Interface Pin Assignments Header: XG4C-1634 (OMRON) Housing: XG5M-1635-N Slit Wire (OMRON) Recommended Wire: UL1007 AWG#26-28...
  • Page 21: Connector Pin Assignments (Continued 2)

    ® Series Banknote Acceptor (EBA-40) Integration Guide CONNECTOR PIN ASSIGNMENTS (Continued 2) Table 12 lists the EBA-40 ccTalk Interface Pin Assignments. Table 12 EBA-40 ccTalk Interface Pin Assignments Header: XG4C-1634 (OMRON) Housing: XG5M-1635-N Slit Wire (OMRON) Recommended Wire: UL1007 AWG#26-28...
  • Page 22: Connector Pin Assignments (Continued 3)

    ® Series Banknote Acceptor (EBA-40) Integration Guide CONNECTOR PIN ASSIGNMENTS (Continued 3) Table 13 lists the EBA-40 Photo-Coupler Interface Pin Assignments. Table 13 EBA-40 Photo-Coupler Interface Pin Assignments Header: XG4C-1634 (OMRON) Housing: XG5M-1635-N Slit Wire (OMRON) Recommended Wire: UL1007 AWG#26-28...
  • Page 23: Connector Pin Assignments (Continued 4)

    PC - RXD No Connection *. I/O (input/output) is the terminal as viewed from the Banknote Acceptor’s backside. Table 15 lists the EBA-40 CN13 RS232C Connector Pin Assignments. Table 15 EBA-40 CN13 RS232C Connector Pin Assignments Header: 53426-0310 (MOLEX) Housing: 51103-0300 (MOLEX)
  • Page 24: Connector Pin Assignments (Continued 5)

    ® Series Banknote Acceptor (EBA-40) Integration Guide CONNECTOR PIN ASSIGNMENTS (Continued 5) Table 16 lists the EBA-40 USB Interface Pin Assignments. Table 16 EBA-40 USB Interface Pin Assignments Header: XG4C-1634 (OMRON) Housing: XG5M-1635-N Slit Wire (OMRON) Recommended Wire: UL1007 AWG#26-28...
  • Page 25: Connector Pin Assignments (Continued 6)

    ® Series Banknote Acceptor (EBA-40) Integration Guide CONNECTOR PIN ASSIGNMENTS (Continued 6) Table 17 lists the EBA-40 CN3 mini-B Connector Pin Assignments. Table 17 EBA-40 CN3 mini-B Connector Pin Assignments Header: MNC20-5K5P10 [USB mini-B Type] (ACON) Housing: USB mini-A Type Pin No.
  • Page 26: Preventive Maintenance

    2. Remove the jammed Banknote (See Figure 15 c). To clean the EBA-40 Unit’s Sensors and Rollers, proceed as follows: 1. Turn the EBA-40 Unit and the Host Machine’s Power Supply’s OFF. 2. Open the EBA-40 Units Front and Rear Guide.
  • Page 27: Sensor And Roller Locations

    Figure 17 Sensor Cleaning Note: Clean the Anti-pullback System with Compressed Air. Anti-Pullback System Note: Clean Rollers using a damp, lint-free, Micro-fiber Cloth. Figure 18 EBA-40 Sensor and Roller Cleaning Locations Table 19 EBA-40 Sensor Type Cleaning Methods Sym. Sensor/Roller Type Sym.
  • Page 28: Standard Interface Circuit Schematics

    ® Series Banknote Acceptor (EBA-40) Integration Guide 6 STANDARD INTERFACE CIRCUIT SCHEMATICS Figure 19 illustrates the EBA-40 TTL Interface Schematic Diagram. EBA SIDE CONTROLLER SIDE Figure 19 EBA-40 TTL Interface Schematic Diagram Figure 20 illustrates the EBA-40 MDB Interface Schematic Diagram.
  • Page 29: Standard Interface Circuit Schematics (Continued 1)

    ® Series Banknote Acceptor (EBA-40) Integration Guide STANDARD INTERFACE CIRCUIT SCHEMATICS (Continued 1) Figure 21 illustrates the EBA-40 ccTalk Interface Schematic Diagram. EBA SIDE CONTROLLER SIDE Figure 21 EBA-40 ccTalk Interface Schematic Diagram Figure 22 illustrates the EBA-40 Photo-Coupler Interface Schematic Diagram.
  • Page 30: Standard Interface Circuit Schematics (Continued 2)

    ® Series Banknote Acceptor (EBA-40) Integration Guide STANDARD INTERFACE CIRCUIT SCHEMATICS (Continued 2) Figure 23 illustrates the EBA-40 RS232C Interface Schematic Diagram. EBA SIDE CONTROLLER SIDE Figure 23 EBA-40 RS232C Interface Schematic Diagram Figure 24 illustrates the EBA-40 USB Interface Schematic Diagram..
  • Page 31: Standard Interface Circuit Schematics (Continued 3)

    ® Series Banknote Acceptor (EBA-40) Integration Guide STANDARD INTERFACE CIRCUIT SCHEMATICS (Continued 3) Figure 25 illustrates the EBA-40 Bezel LED Interface Schematic Diagram. EBA SIDE CONTROLLER SIDE Figure 25 EBA-40 Bezel LED Interface Schematic Diagram P/N 960-000173R_Rev. A {EDP #229278}...
  • Page 32: Operational Flowchart

    ® Series Banknote Acceptor (EBA-40) Integration Guide 7 OPERATIONAL FLOWCHART Figure 26 depicts Part One of a typical EBA-40 Initialization Banknote acceptance flow process. a) Apply Power to the Unit. b) Initializing C) Return from “Stacking” Flow (See Figure 28)
  • Page 33: Operational Flowchart (Continued 1)

    B) To “Stacking” Flow (See Figure 28) j) Stop operation (Abnormal Signal Output)(*1) *1). When an abnormal signal is received, remove and reapply Power to the EBA-40 Unit after resolving the problem, or send a RESET Command from the Host Machine.
  • Page 34: Troubleshooting

    Perform all repairs by referring to Calibration and • Introduction Testing in Section 6 of the EBA-40 Service Man- ual, and the Disassembly/Reassembly instructions • Troubleshooting Overview in Section 4 of the EBA-40 Service Manual.
  • Page 35: Table 21 Adjustment Fault Conditions

    ® Series Banknote Acceptor (EBA-40) Integration Guide Table 20 General Fault Conditions (Continued) Symptoms/Error Possible Fault Causes Corrective Action Required Messages Dirt and/or stains on the Clean the Transport path. Refer to “Preventive Maintenance” on page 18. Rollers, Belts and Lenses.
  • Page 36: Led Indication Conditions

    ® Series Banknote Acceptor (EBA-40) Integration Guide Table 22 Communication Fault Conditions Symptoms/Error Possible Fault Causes Corrective Action Required Messages DIP Switch settings are Set all DIP Switches to OFF. incorrect. Connectors are disconnected Firmly re-seat all of the Communication Connectors.
  • Page 37 If the error is not resolved, change the above related part or parts. Reserved Contact your local JCM Representative if this error occurs. The Anti-Pullback (PB) Unit has not performed correctly. [Solution] Check that the following parts are properly assembled and/or Harness connected.
  • Page 38: Led Flash Reject Code Conditions; Banknotes

    Causes and Solutions Sequence State Reserved Contact your local JCM Representative if this error occurs. (11) Sensors detect Banknotes occurring with abnormal timing. [Solution] Check that the following parts are properly assembled and/or Harness connected. Clean or adjust the following parts and Sensors.
  • Page 39: Led Reject Error Code Conditions; Barcode Coupons

    A Banknote has been returned via a Return Command from the Host Machine. Received (10) Green Reserved Contact your local JCM Representative if this error occurs. (11) Sensors detected an incorrect set specification value. Green [Solution] Check the EBA Unit’s conditions. Check that the Banknote is not...
  • Page 40 Multiple accumulated Barcode Coupons were inserted simultaneously. Error [Solution] Check that multiple Barcode Coupons are not piled before inserting it. Green Reserved Contact your local JCM Representative if this error occurs. Green Reserved Contact your local JCM Representative if this error occurs. (10)
  • Page 41: Unit Dimensions

    Figure 29 EBA-40 Banknote Acceptor’s Outside Dimensions SSEMBLY UTSIDE IMENSIONS Figure 30 illustrates the EBA-40 Head Assembly’s outside dimensions (without the SD3 Stacker). NOTE: All dimensions in millimeters Figure 30 EBA-40 Banknote Acceptor’s Outside Dimensions P/N 960-000173R_Rev. A {EDP #229278}...
  • Page 42: 10 Technical Contact Information

    ® Series Banknote Acceptor (EBA-40) Integration Guide 10 TECHNICAL CONTACT INFORMATION To obtain further technical information regarding the EBA-40 device, please contact the nearest location listed below: SIA AND CEANIA MERICAS JCM Gold (HK) Ltd. JCM American Phone: +852-2429-7187 Phone: +1-702-651-0000...
  • Page 43: Index

    ® Series Banknote Acceptor (EBA-40) Index 11 INDEX Banknote Acceptor Pin Assignments general information describing a... 1 Table Listing of... 11 Banknote Jam Precautionary Symbols clearing a... 18 types of... 2 Primary Features EBA-40 ... 4 EBA Product Series of Cleaning methods of, and equipment required for...
  • Page 44 ® Series Banknote Acceptor (EBA-40) Integration Guide THIS PAGE INTENTIONALLY LEFT BLANK P/N 960-000173R_Rev. A {EDP #229278} © 2013, JAPAN CASH MACHINE CO., LTD.
  • Page 45 ® Series Banknote Acceptor (EBA-40) Integration Guide P/N 960-000173R_Rev. A {EDP #229278} © 2013, JAPAN CASH MACHINE CO., LTD.
  • Page 46 ® Series Banknote Acceptor (EBA-40) Integration Guide Issue #4103-IGE-01-00 P/N 960-000173R_Rev. A {EDP #229278} © 2013, JAPAN CASH MACHINE CO., LTD.

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