KROHNE OPTISONIC 3400 Handbook

KROHNE OPTISONIC 3400 Handbook

Multi purpose, all-round, ultrasonic flowmeter
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OPTISONIC 3400
OPTISONIC 3400
OPTISONIC 3400
OPTISONIC 3400
Multi purpose, all-round, ultrasonic flowmeter for
liquids in all industrial processes
ER 3.0.1_
© KROHNE 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en
Handbook
Handbook
Handbook
Handbook

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Summary of Contents for KROHNE OPTISONIC 3400

  • Page 1 OPTISONIC 3400 OPTISONIC 3400 OPTISONIC 3400 OPTISONIC 3400 Handbook Handbook Handbook Handbook Multi purpose, all-round, ultrasonic flowmeter for liquids in all industrial processes ER 3.0.1_ © KROHNE 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 2 All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of KROHNE Messtechnik GmbH. Subject to change without notice. Copyright 2016 by KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany) www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 3: Table Of Contents

    3.8 Rotation of the compact converter housing..............24 3.9 Mounting the field housing, remote version ..............24 3.9.1 Pipe mounting ........................24 3.9.2 Turning the display of the field housing version ..............25 4 Electrical connections 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 4 6.4.4 Optical keys ........................... 78 6.4.5 Graphic page ......................... 78 6.4.6 Save settings ......................... 78 6.4.7 Load settings......................... 78 6.4.8 Passwords..........................79 6.4.9 Date and time ........................79 6.4.10 Quick Access ........................79 www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 5 9.7.1 Installation .......................... 128 9.7.2 Operation..........................128 9.8 Process Device Manager (PDM)................... 129 9.8.1 Installation .......................... 129 9.8.2 Operation..........................129 9.9 Field Device Manager (FDM) ..................130 9.9.1 Installation .......................... 130 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 6 9.11.6 Process Variables Root Menu................... 135 9.11.7 Process Variables Root Menu Charts................136 9.11.8 Diagnostic Root Menu ....................... 138 9.11.9 Device Root Menu......................140 9.11.10 Offline Root Menu......................143 10 Notes www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 7: Safety Instructions

    ER 2.2.4_ & ER 2.2.5_ 2014-07 ER 2.2.6_ MA OPTISONIC 3400 R03 2014-08 ER 2.2.7_ MA OPTISONIC 3400 R03 2015-06 ER 2.2.8_ & ER 2.2.9_ 2015-11 ER 3.0.1_ MA OPTISONIC 3400 R04 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 8: Intended Use

    The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose. The OPTISONIC 3400 OPTISONIC 3400 is designed exclusively for bi-directional measurements on . Excess of OPTISONIC 3400 OPTISONIC 3400 contaminations (gas, particles, 2 phases) disturb the acoustic signal and thus must be avoided.
  • Page 9: Safety Instructions From The Manufacturer

    The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes. 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 10: Product Liability And Warranty

    This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of icons as shown below. www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 11: Warnings And Symbols Used

    In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 12: Device Description

    5 Signal cable (remote versions only) INFORMATION! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 13: Device Description

    Product specific information and extensive product specification is available using PICK, the Product Information Center KROHNE web-tool. PICK can be found via the service menu button on the KROHNE.com website. The following versions are available: • Compact version (the signal converter is mounted directly on the measuring sensor) •...
  • Page 14: Field Housing

    Each time a housing cover is opened, the thread should be cleaned and greased. Use only resin-free and acid-free grease. Ensure that the housing gasket is properly fitted, clean and undamaged. www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 15: Nameplates

    4. PED data, Category I / II / III or SEP 5. Calibration data 6. Type designation of the flowmeter and CE sign with number(s) of notified body / bodies 7. Name and address of the manufacturer 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 16: Examples Of Nameplates On The Signal Converter (Field Version)

    • A = active mode; the signal converter supplies the power for connection of the subsequent devices • P = passive mode; external power supply required for operation of the subsequent devices • N/C = connection terminals not connected www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 17: Installation

    • Do not lift the measuring sensor by the connection box. • Use hoisting belts only. • To transport flange devices, use lifting straps. Wrap these around both process connections. Figure 3-1: Transport 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 18: Pre-Installation Requirements

    Do not expose the signal converter to intense vibration. The flowmeters are tested for a vibration level in accordance with IEC 68-2-6. 3.5.1 Vibration Figure 3-2: Avoid vibrations INFORMATION! In case of expected vibrations, please install a field version. www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 19: Installation Conditions

    Inlet length: using bends in 2 dimensions: ≥ 5 DN; when having bends in 3 dimensions: ≥ 10 DN 3.6.3 T-section Figure 3-5: Distance behind a T-section 1 ≥ 5 DN 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 20: Bends

    Figure 3-7: Installation in bending pipes 3.6.5 Open feed or discharge Figure 3-8: Open discharge Install meter on a lowered section of the pipe to ensure a full pipe condition through the meter. www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 21: Position Of Pump

    Never install flowmeter at a pump suction side in order to avoid cavitation or flashing in the flowmeter. Figure 3-9: Position of pump 1 ≥ 15 DN 3.6.7 Control valve Figure 3-10: Installation in front of a control valve 1 ≥ 20 DN 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 22: Down Going Pipeline Over 5 M /16 Ft Length

    The flow sensor can be insulated completely, except for the connection box. (Ex: maximum temperature, refer to Ex supplement) For devices used in hazardous area, additional maximum temperature and insulation precautions apply. Please refer to the Ex documentation! www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 23: Mounting

    ASME B16.5 Individual flanges. See Appendix 12 ; Flange face alignment of the General Piping Requirements DEP 31.38.01.11-GEN Figure 3-13: Flange deviation 3.7.2 Mounting position Figure 3-14: Horizontal and vertical mounting 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 24: Rotation Of The Compact Converter Housing

    Figure 3-15: Pipe mounting of the field housing 1 Fix the signal converter to the pipe. 2 Fasten the signal converter using standard U-bolts and washers. 3 Tighten the nuts. www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 25: Turning The Display Of The Field Housing Version

    Each time a housing cover is opened, the thread should be cleaned and greased. Use only resin- free and acid-free grease. Ensure that the housing gasket is properly fitted, clean and undamaged. 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 26: Electrical Connections

    Figure 4-1: Construction of field version 1 Signal converter 2 Open connection box 3 Tool for releasing connectors 4 Marking on cable 5 Insert cable(s) into terminal compartment www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 27 Figure 4-2: Clamp the cables on the shielding bush 1 Cables 2 Cable glands 3 Grounding clamps 4 Cable with metal shielding bush Electrical connection - Standard version Figure 4-3: Connect the cables in the connection box 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 28: Power Supply

    1 100...230 VAC (-15% / +10%), 22 VA 2 24 VDC (-55% / +30%) 12 W 3 24 VAC/DC (AC: -15% / +10%; DC: -25% / +30%), 22 VA or 12 W www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 29: Laying Electrical Cables Correctly

    2 Tighten the screw connection of the cable entry securely. 3 Never mount the housing with the cable entries facing upwards. 4 Seal cable entries that are not needed with a plug. 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 30: Inputs And Outputs, Overview

    Ex d (pressure-resistant casing) or Ex e (increased safety) versions can be delivered. • Please refer to the separate instructions for connection and operation of the Ex-devices. www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 31: Description Of The Cg-Number

    Signal converter monitors cable breaks and short circuits acc. to EN 60947-5-6. Errors indicated on LC display. Error messages possible via status output. No additional module installed No further module possible 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 32: Fixed, Non-Alterable Input/Output Versions

    2 2 0 passive NAMUR NAMUR ® + HART active passive 3 2 0 passive NAMUR NAMUR ® + HART passive passive 1 Function changed by reconnecting 2 Changeable www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 33: Alterable Input/Output Versions

    V/D+ (1) V/D- (1) Modbus (option) G _ _ max. 2 optional modules for term. A + B Common Sign. B Sign. A (D1) (D0) 1 changeable 2 not activated bus terminator 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 34: Description Of The Inputs And Outputs

    • For information on the adjustable operating states refer to on page 63 DANGER! For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation. www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 35: Current Output

    For further information refer to Connection diagrams of inputs and outputs on page 38 DANGER! For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation. 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 36: Pulse Output And Frequency Output

    For further information refer to Connection diagrams of inputs and outputs on page 38 DANGER! For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation. www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 37: Status Output And Limit Switch

    For further information refer to Connection diagrams of inputs and outputs on page 38 DANGER! For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation. 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 38: Connection Diagrams Of Inputs And Outputs

    Control input active acc. to NAMUR EN 60947-5-6: Signal converter monitors cable breaks and short circuits acc. to EN 60947-5-6. Errors indicated on LC display. Error messages possible via status output. www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 39: Description Of The Electrical Symbols

    Electronic or electromagnetic counter At frequencies above 100 Hz, shielded cables must be used to connect the counters. Internal resistance of the counter Button, NO contact or similar Table 4-1: Description of symbols 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 40: Basic Inputs/Outputs

    ≤ 32 VDC • U • I ≤ 22 mA ≥ 1.8 V • U ≤ (U • R ) / I Figure 4-8: Current output passive I www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 41 = (U ) / I L, min • Can also be set as status output; for the electrical connection refer to status output connection diagram. Figure 4-9: Pulse/frequency output passive P 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 42 = 2.8 mA • Can also be set as a status output; for the electrical connection refer to status output connection diagram. Figure 4-11: Control input passive C 1 Signal www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 43: Modular Inputs/Outputs And Bus Systems

    • I ≤ 22 mA ≤ 1 kΩ • R • X designates the connection terminals A, B or C, depending on the version of the signal converter. Figure 4-12: Current output active I 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 44 L, min = (U ) / I L, min • X designates the connection terminals A, B or D, depending on the version of the signal converter. www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 45 • Can also be set as status output; refer to status output connection diagram. • X designates the connection terminals A, B or D, depending on the version of the signal converter. Figure 4-15: Pulse/frequency output passive P 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 46 = 24 V at I = 20 mA 0, nom • X designates the connection terminals A, B or D, depending on the version of the signal converter. Figure 4-17: Status output / limit switch active S www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 47 • X designates the connection terminals A, B or D, depending on the version of the signal converter. Figure 4-19: Status output / limit switch S acc. to NAMUR EN 60947-5-6 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 48 Contact closed (on): U = 1.9 mA • X designates the connection terminals A or B, depending on the version of the signal converter. Figure 4-21: Control input passive C 1 Signal www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 49: Ex I Inputs/Outputs

    Compact and field housing versions: Compact and field housing versions: Compact and field housing versions: Shield connected via the cable terminals in the terminal • compartment. • Any connection polarity. 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 50 • R = (U L, max • X designates the connection terminals A or C, depending on the version of the signal converter. Figure 4-24: Current output passive I Ex i www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 51 ≥ 5.5 V with I ≥ 4 mA Contact closed (on): U • X designates the connection terminals B, if available. Figure 4-26: Control input passive C Ex i 1 Signal INFORMATION! Any connection polarity. • 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 52: Hart ® Connection

    1 Basic I/O: terminals A and A+ 2 Terminals C- and C ® 3 HART communicator communicator must be R ≥ 230 Ω. ® The parallel resistance to the HART www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 53 ® Figure 4-29: HART connection passive (I 1 Basic I/O: terminals A- and A 2 Terminals C- and C ® 3 HART communicator ® 4 Other devices with HART capability 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 54: Start-Up

    • The electrical terminal compartments must be secured and the covers have been screwed • Check that the electrical operating data of the power supply are correct. • Switching on the power. www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 55: Operation

    Touching them from the side can cause incorrect operation. • After 5 minutes of inactivity, there is an automatic return to measuring mode. Previously changed data is not saved. 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 56: Display In Measuring Mode With 2 Or 3 Measured Values

    2 Tag number (is only indicated if this number was entered previously by the operator) 3 1st measured variable in large representation 4 Bargraph indication 5 Depiction with 3 measured values www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 57: Display For Selection Of Submenu And Functions, 3 Lines

    6 Currently set value, unit or function (when selected, appears with white text, blue background) This is where the data is changed. 7 Current parameter 8 Factory setting of parameter 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 58: Display When Previewing Parameters, 4 Lines

    Upon activation, the LED 3 lights up and the optical keys no longer function. www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 59: Menu Structure

    A5 Digital Outputs A5.1 Measurement A5.2 Pulse Value Unit A5.3 Value p. Pulse A5.4 Low Flow Cutoff A6 GDC IR interface ↓ ↑ ↓ ↑ ↓ ↑ ↓ ↑ > 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 60 B3.2 Status Details B3.3 C Number B3.4 Proces input B3.5 SW.REV. MS B3.6 SW.REV. UIS B3.8 Electronic Revision B3.9 Change log ↓ ↑ ↓ ↑ ↓ ↑ ↓ ↑ > www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 61 C5.2 display C5.3.1. meas. page C5.4.2. meas. page C5.5 graphic page C5.6 special functions C5.7 units C5.8 HART C5.9 quick setup ↓ ↑ ↓ ↑ ↓ ↑ ↓ ↑ > 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 62: Function Tables

    1) Setting for main current output (applicable to all flow measurements) Setting: xxx.x s (range: 000.1…100 s) 2) Use for all outputs? Make setting, see Fct. A4.1 above! A4 Station Address Station Address For Profibus / FF / Modbus devices. www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 63 Break (exit function without connection) Activate (the IR interface adapter and interrupt the optical keys) 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 64: Menu B; Test

    Value path 3 B2.7 Reynolds data Displays current number & correction B2.8 Operating hours Displays device operating hours B2.9 Date and Time Displays device date & time setting yyyy-mm-dd hh:mm www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 65: Menu C; Setup

    Sets the decrease of the plausibility counter when the measurement is within limits C1.4.3 Counter limit Sets the limit for the plausibility counter for which measurements will not be discarded 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 66 Select: Off (switched off) / current output / status output / limit switch C2.1.4 Terminal D Sets the output associated with terminal D Select: Off (switched off) / frequency output / pulse output / status output / limit switch www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 67 (1st value = switching point / 2nd value = hysteresis), condition: 2nd value ≤ 1st value C2._.9 Time Constant Range: 000.1…100 s C2._.10 Invert Signal Select: Off (activated output: switch closed) / On (activated output: switch open) 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 68 Only available when configuring the A or D terminal and only if output B is a pulse or Shift w.r.t. B frequency output. If setting in Fct. C2.2.7 is "Both Polarities", the phase shift is prefixed by a symbol, e.g. -90° and +90° www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 69 Status Off (is always selected here if Status Output X is connected with a Limit Switch / Control Input Y). C2._.2 Output Y Only appears if output A...D is set under "Mode" (see above) and this output is switched off. 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 70 On (activated output: switch open) C2._.3 Information Serial no. of the I/O board, software version no. and production date of the circuit board C2._.4 Simulation Sequence see B1._ Control Input X www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 71 No (exits the function without starting the totaliser) / Yes (starts the totaliser and exits the function) C3._.10 Information Serial no. of the I/O board, software version no. and production date of the circuit board 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 72 Serial no. of the measuring sensor, cannot be changed C5.1.4 Electronics Serial No. Displays the serial number of the electronics C5.1.5 Information Empty C5.1.6 Electronic Revision ER Displays the electronic revision of the electronics www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 73 SNR / diagn flow speed, diagn VoS, diagn gain, diagn SNR / Totalisers / Operating hours C5._.11 3rd Line Format Select: Automatic (adaptation is automatic) / X (= none) …X.XXXXXXXX (max. 8 digits) depends on size of font 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 74 Activate (the IR interface adapter and interrupt the optical keys) If approximately 60 seconds pass without a connection being established, then the function is exited and the optical keys are active once again. www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 75 C5.7.17 [kg/m³]*Factor Specification of the conversion factor, based on kg/m³: Set free units xxx.xxx refer to on page 76 C5.7.18 Temperature Sets displayed units for temperature [°C - °F - K] 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 76: Set Free Units

    Conversion factors Conversion factors Desired unit = [unit see above] * conversion factor Conversion factor Max. 9 digits ↑ to the left and ↓ to the right Shift decimal point www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 77: Description Of Functions

    Press and hold for 2.5 s, then release the key. > Language 2 x ↓ Reset > Reset Errors > Reset? ↓ or ↑ Reset? Reset Errors Error has been reset. 3 x ^ Measuring mode 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 78: Diagnosis Messages

    This function allows the complete stored settings to be loaded again. • Backup 1: Loading from backup - memory 1 • Backup 2: Loading from backup - memory 2 • Factory: Uploading the original factory settings www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 79: Passwords

    Condition: 1st value > 2nd value 1 Flow 2 Time 3 Currently indicated flow 4 Display set to zero 5 Currently indicated flow 6 Positive hysteresis 7 Operating point 8 Negative hysteresis 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 80: Time Constant

    The available options are determined by the hardware module used. It is not possible to change the type of output, e.g. from active to passive or to NAMUR. www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 81: Status Messages And Diagnostic Information

    The status screen shows the status groups of all errors that have occurred since the last time the status screen was opened. All errors that are not current disappear after 2 seconds. They are shown in the list in brackets. 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 82 If the error parameter settings or fault persists, contact with electronics component. manufacturer. Process Input Config. Settings for process input Check settings for process invalid. input or load factory settings. www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 83 Check settings for IO C or load factory settings. IO D Configuration Inadmissible settings for IO Check settings for IO D or load factory settings. F F F F F Process C Sensor C Electronics 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 84 Protect signal converter converter electronics is out from process effects and Electr.Temp.C Out of Spec of range. sunlight. Converter zero too large Converter zero too large Recalibrate the converter or contact manufacturer www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 85 Backup 2 Data Faulty Error when checking the record. If the message data record for Backup 2. continues to appear, contact the manufacturer. M Process F F F F F Proc: Current Input 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 86 Check totaliser format. started again at zero Tot 2 FB3 Overflow Tot 3 FB4 Overflow Tot 1 Overflow Tot 2 Overflow Tot 3 Overflow S Proc: System Control S Electr: Power Failure www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 87 The optical interface is being The keys are ready for used. The optical keys are operation again approx. 60 deactivated. seconds after the end of the data transfer/removal of the optical interface. 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 88: Service

    • such dangerous substances, to enclose a certificate with the device confirming that is safe to handle and stating the • product used. www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 89: Form (For Copying) To Accompany A Returned Device

    The user must dispose of the WEEE to a designated collection point for the recycling of WEEE or send them back to our local organisation or authorised representative. 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 90: Technical Data

    • The difference in transit time is directly proportional to the mean flow velocity of the medium. Figure 8-1: Measuring principle 1 Transducer A 2 Transducer B 3 Flow velocity 4 Angle of incidence 5 Velocity of sound of liquid 6 Path length 7 Inner diameter www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 91: Technical Data

    Verification and self-diagnostics Integrated verification, diagnostic functions: measuring device, process, measured values, device configuration, etc. Communication interfaces ® Modbus RS485, HART 7, Foundation Fieldbus ITK6, Profibus PA/DP Profile 3.02 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 92 1 bar / 14.5 psi Inlet section 10 DN Maximum measuring error Maximum measuring error Maximum measuring error Maximum measuring error Standard ±0.3% +2 mm/s of actual measured flow rate Repeatability ±0.2% www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 93 Permissible gas content ≤ 5% (volume) Permissible solid content Viscosity Standard: Standard: Standard: Standard: Up to 100 cSt (for all diameters) Option: Option: Option: Option: High viscosity variant up to 1000 cSt 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 94 On request; wetted materials conform NACE MR 175/103 Signal converter Signal converter Signal converter Signal converter Housing Versions C and F: Die-cast aluminium Option: Stainless steel 316 (1.4408) Coating Standard: Polyurethane Option: Offshore coating www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 95 = nominal current Safety limit values (Ex i): = max. input voltage; I = max. input current; P = max. input power rating; = max. input capacity; L = max. input inductivity 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 96 I ≤ 22 mA ≥ 1.8 V ≥ 4 V = (U = (U L, max L, max = 30 V = 100 mA = 1 W = 10 nF ~ 0 mH www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 97 I ≤ 0.05 mA closed: = 22.5 V at 0,nom I = 1 mA = 21.5 V at 0,nom I = 10 mA = 19 V at 0,nom I = 20 mA 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 98 = 0.6 mA = 0.43 mA closed: closed: = 3.8 mA = 4.5 mA = 30 V = 100 mA = 1 W = 10 nF = 0 mH www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 99 = 0.6 mA = 0.43 mA closed: closed: = 3.8 mA = 4.5 mA = 30 V = 100 mA = 1 W = 10 nF = 0 mH 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 100 0, nom = 1.9 mA Identification for open terminals: ≥ 8.1 V with I ≤ 0.1 mA Identification for short circuited terminals: ≤ 1.2 V with I ≥ 6.7 mA www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 101 Modbus RTU, Master / Slave, RS485 Address range 1…247 Supported function codes 01, 02, 03, 04, 05, 08, 16, 43 Supported Baudrate 1200, 2400, 4800, 9600, 19200, 38400, 57600, 115200 Baud 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 102 IP67 (NEMA 6) Option: IP68 (NEMA 6P) Shock resistance IEC 68-2-27 30 g for 18 ms Vibration resistance IEC 68-2-6; 1 g up to 2000 Hz IEC 60721; 10 g www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 103: Dimensions And Weights

    ANSI: L= 700...850 mm / ≥ DN350 / 14" DN350 / 14" DN350 / 14" DN350 / 14" 27.6"...33.5" For all dimensions and options; see tables on next pages (tables not final) 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 104: Standard Flow Sensor

    TECHNICAL DATA OPTISONIC 3400 8.3.2 Standard flow sensor The following dimensions are applicable for the OPTISONIC 3400 in compact and remote versions. EN1092-1; Standard variant - PN40 Nominal Dimensions [mm], Approx. weight size CS = carbon steel / SS = stainless steel / Di = inner...
  • Page 105 EN1092-1; Standard variant - PN10 Nominal Dimensions [mm], Approx. weight size CS = carbon steel / SS = stainless steel / Di = inner [kg] diameter Di CS Di SS 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 106 1168 34.8 1 884 1 2006 47.2 1200 48.9 1243 50.8 1289 38.6 1 980 1 2621 1189 1 Inner diameter SS differs from CS, consult manufacturer for more information. www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 107 419 1 31.5 28.8 30.5 18.4 1 467 1 1065 31.5 33.5 36.0 22.1 1 560 1 1537 1413 1 Inner diameter SS differs from CS, consult manufacturer for more information. 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 108 32.0 17.4 1 443 1 1757 1601 35.4 34.0 37.0 20.9 1 532 1 2480 1125 2238 1015 1 Inner diameter SS differs from CS, consult manufacturer for more information. www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 109 2624 1190 2535 1150 51.2 1300 36.1 41.0 1041 20.4 1 518 1 4718 2140 4475 2030 1 Inner diameter SS differs from CS. 2 Consult manufacturer for more information. 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 110: Variant Flow Sensor; Xxt - High Viscosity And Cryogenic (Ss) Versions

    OPTISONIC 3400 8.3.3 Variant flow sensor; XXT - High Viscosity and Cryogenic (SS) versions The following dimensions are applicable for the OPTISONIC 3400 in compact and remote versions. EN1092-1; Extended temperature - High Viscosity and Cryogenic (SS) version - PN40...
  • Page 111 EN1092-1; Extended temperature - High Viscosity and Cryogenic (SS) version - PN10 Nominal Dimensions [mm], Approx. weight size CS = carbon steel / SS = stainless steel / Di = inner [kg] diameter Di CS Di SS 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 112 CS = carbon steel / SS = stainless steel / Di = inner [kg] diameter Di CS Di SS 1039 1015 1137 1115 1000 1000 1247 1230 3 TBD - Consult manufacturer for more information. www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 113 41.8 1061 30.8 1 783 1 1598 41.3 1050 45.8 1163 46.0 1168 34.8 1 884 1 2006 43.3 1100 50.2 1276 50.8 1289 38.6 1 980 1 2621 1225 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 114 333 1 31.5 26.2 25.5 15.0 31.5 28.4 28.0 16.5 1 419 1 31.5 30.5 30.5 18.4 1 467 1 1131 1023 33.5 34.8 36.0 22.1 1 560 1 1658 1530 www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 115 32.0 17.4 1 443 1 1832 1682 37.4 35.3 37.0 20.9 1 532 1 2630 1193 2383 1081 1 Inner diameter SS differs from CS, consult manufacturer for more information. 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 116 41.0 1041 19.9 1 505 1 4830 2191 4482 2033 1 Inner diameter SS differs from CS, consult manufacturer for more information. *Cryogenic and XXT versions not available for 8...24" www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 117: Signal Converter Housing

    Version Dimensions [mm] Weight [kg] 295.8 Dimensions and weights in inch and lb Version Dimensions [inch] Weight [lb] 7.75 4.75 6.10 10.20 5.40 9.30 7.75 4.75 6.10 11.60 10.90 12.60 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 118: Pressure Derating

    3 300 lb 4 150 lb Carbon steel flanges are limited to -29°F. For lower temperatures, low temperature carbon steel (LTCS) is used. Below - 56°F stainless steel is used www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 119: Description Of Hart Interface

    Device Revision: DD Revision: DD version NAMUR: 01.11 ® HART Universal Revision: ≥ 3.7 FC 375/475 system SW.Rev.: ≥ 11.1 AMS version: ≥ 6.0 PDM version: ≥ 4.10 FDM version: 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 120: Connection Variants

    "Electrical connection". ® There are two ways of using the HART communication: • as Point-to-Point connection and • as multi-drop connection, with 2-wire connection or as multi-drop connection, with 3-wire connection. www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 121: Point-To-Point Connection - Analogue / Digital Mode

    7 Signal converter with address = 0 and passive or active current output 8 Secondary Master 9 Power supply for devices (slaves) with passive current output 10 Load ≥ 250 Ω (Ohm) 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 122: Multi-Drop Connection (2-Wire Connection)

    7 Signal converter with address > 0 and passive current output, connection of max. 15 devices (slaves) with 4…20 mA 8 Secondary Master 9 Power supply 10 Load ≥ 250 Ω (Ohm) www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 123: Multi-Drop Connection (3-Wire Connection)

    6 Signal converter terminals A- (C-) 7 Connection of active or passive 4-wire devices (slaves) with 4…20 mA, addresses > 0 8 Load ≥ 250 Ω (Ohm) 9 Secondary Master 10 Power supply 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 124: Inputs/Outputs And Hart ® Dynamic Variables And Device Variables

    Only linear device variables can be assigned in this case. For dynamic variables not connected to linear analogue outputs both linear and totaliser device variables can be assigned. www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 125: Remote Operation

    DD and the device there is a local parameter "Online Mode?" in the "Detailed Setup / HART" menu which can be set accordingly by the user. 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 126: Parameters For The Basic Configuration

    DDs on the Field Communicator. The Field Communicator must be equipped with a system card with "Easy Upgrade Option". For details consult the Field Communicator User’s Manual. www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 127: Operation

    However, in the offline configuration and when sending to the device, the Field Communicator ® only takes into account a partial parameter set (like the standard configuration of the old HART Communicator 275). 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 128: Asset Management Solutions (Ams ® )

    ("Detailed Setup / Device / Units") and transfer all unit parameters. Note that read-only parameters need to be transferred individually! www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 129: Process Device Manager (Pdm)

    Parameter protection for custody transfer and service is the same as on the device's local display. Other specific protective functions such as the passwords for the quick setup menu and ® the setup menu are not supported with HART 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 130: Field Device Manager (Fdm)

    See the supplied documentation for information on how to install and set up the DTM. 9.10.2 Operation Operating the signal converter via DTM is very similar to manual device control using the keyboard. See also the local device display and the handbook. www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 131: Hart Menu Tree; Ufc400

    1 Process Variables (Process Variables Root Menu) 2 Diag/Service (Diagnostic Root Menu) 3 Quick Setup (Device Root Menu) 4 Detailed Setup (Device Root Menu) 5 Service (Device Root Menu) 3 Utility 4 HART Diagnostics 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 132: Hart Menu Tree Ams - Device's Context Menu

    Process Variables (Process Variables Root Menu) Scan Device Calibration Management Calibration Management Calibration Management Calibration Management Rename Unassign Assign / Replace Audit Trail Record Manual Event Drawings / Notes... Help… www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 133: Hart Menu Tree Pdm - Menu Bar And Working Window

    Service (Device Root Menu) View Process Variables (Process Variables Root Menu) Diag/Service (Diagnostic Root Menu) Toolbar Status Bar Update Options Help Working Window Parameter Group Overview (Offline Root Menu) Parameter Table 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 134: Hart Menu Tree Fdm - Device Configuration

    FDM Tasks FDM Tasks 9.11.5 Description of used abbreviations • Optional, depending on device implementation/configuration • Read only • Local DD, affects only DD views Cust • Custody lock protection www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 135: Process Variables Root Menu

    Operating Hours Limit Status Rd, Opt • • Diagnosis Gain Data Quality Time Stamp Table 9-1: Designations; Designations; Designations; Designations; ; Optional, depent on device implementation / configuration ; Read-only 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 136: Process Variables Root Menu Charts

    Diagnostic Values (Charts) Diagnostic Values Diagnosis Flow Velocity (Bar) Diagnosis Velocity of Sound Diagnosis Gain Diagnosis SNR Diagnostic Values Diagnosis Flow Velocity (Scope) Diagnosis Velocity of Sound Diagnosis Gain Diagnosis SNR www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 137 Rd, Opt SV Output Value Rd, Opt QV Measured Value Rd, Opt QV Output Value Table 9-2: Designations; Designations; Designations; Designations; ; Optional, depent on device implementation / configuration ; Read-only 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 138: Diagnostic Root Menu

    Quarternary Analog Channel Saturated Secondary Analog Channel Fixed AO fixed Tertiary Analog Channel Fixed Quarternary Analog Channel Fixed Additional Mapping <Details> Process Mapping <Details> Configuration Mapping <Details> Electronics Mapping <Details> Sensor www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 139 <Reset Errors> <Warmstart> <Device reset> <Reset Configuration Changed Flag> <Read GDC Object> <Write GDC Object> Table 9-3: Designations; Designations; Designations; Designations; ; Optional, depent on device implementation / configuration ; Read-only 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 140: Device Root Menu

    / Output C Output D / Invert Signal / <Information> / <Simulation> Measurement / Threshold / Hysteresis / Polarity / Time Constant / Limit Switch A/B/C/D Invert Signal / <Information> / <Simulation> www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 141 / Custody Lock Preambles Preambles Preambles Preambles Number of request preambles / Number of response preambles Table 9-4: Designations; Designations; Designations; Designations; ; Optional, depent on device implementation / configuration ; Read-only 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 142 Act. Reynolds data number / ...correction / Reynolds number 1...10neg / ...Flow deviation 1...10neg Table 9-5: Designations; Designations; Designations; Designations; ; Optional, depent on device implementation / configuration ; Read-only www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 143: Offline Root Menu

    Mode / Output A / Output B / Output C / Output D / Invert Signal A/B/C/D Limit Switch Measurement / Threshold / Hysteresis / Polarity / Time Constant / Invert Signal A/B/C/D 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 144 Custody Lock Preambles Preambles Preambles Preambles Number of request preambles / Number of response preambles Table 9-6: Designations; Designations; Designations; Designations; ; Optional, depent on device implementation / configuration ; Read-only www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 145 Detected C-No. / Device Serial Number / Serial Number Sensor / V Number Sensor Table 9-7: Designations; Designations; Designations; Designations; ; Optional, depent on device implementation / configuration ; Read-only 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 146: Notes

    NOTES OPTISONIC 3400 www.krohne.com 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en...
  • Page 147 NOTES OPTISONIC 3400 05/2016 - 4002037705 - HB OPTISONIC 3400 R05 en www.krohne.com...
  • Page 148 • Process Analysis • Services Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.: +49 203 301 0 Fax: +49 203 301 10389 info@krohne.com The current list of all KROHNE contacts and addresses can be found at: www.krohne.com...

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