KROHNE OPTISONIC 3400 Quick Start Manual
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KROHNE OPTISONIC 3400 Quick Start Manual

Multi purpose, all-round, ultrasonic flowmeter for liquids in all industrial processes
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OPTISONIC 3400
OPTISONIC 3400
OPTISONIC 3400
OPTISONIC 3400
Multi purpose, all-round, ultrasonic flowmeter for
liquids in all industrial processes
ER 2.2.7_
© KROHNE 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en
Quick Start
Quick Start
Quick Start
Quick Start

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Summary of Contents for KROHNE OPTISONIC 3400

  • Page 1 OPTISONIC 3400 OPTISONIC 3400 OPTISONIC 3400 OPTISONIC 3400 Quick Start Quick Start Quick Start Quick Start Multi purpose, all-round, ultrasonic flowmeter for liquids in all industrial processes ER 2.2.7_ © KROHNE 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en...

  • Page 2: Table Of Contents

    4 Technical data 4.1 Dimensions and weights ....................27 4.2 Variants........................... 27 4.3 Standard flow sensor ..................... 28 4.4 Variant flow sensor; XXT - High Viscosity and Cryogenic (SS) versions......34 www.krohne.com 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en...
  • Page 3 CONTENTS OPTISONIC 3400 4.5 Signal converter housing ....................40 5 Notes 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en www.krohne.com...

  • Page 4: Safety Instructions

    If you need to return the device to the manufacturer or supplier, please fill out the form • contained on the CD-ROM and send it with the device. Unfortunately, the manufacturer cannot repair or inspect the device without the completed form. www.krohne.com 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en...

  • Page 5: Installation

    5 Signal cable (remote versions only) INFORMATION! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en www.krohne.com...

  • Page 6: Device Description

    • Compact version (the signal converter is mounted directly on the measuring sensor) • Remote version (electrical connection to the measuring sensor via signal cable) 1 Compact version 2 Remote version www.krohne.com 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en...

  • Page 7: Nameplates

    5 Mains supply data 6 Electronic revision number 7 Calibration data 8 Type designation of the flowmeter and CE sign with number(s) of notified body / bodies 9 Name and address of the manufacturer 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en www.krohne.com...

  • Page 8: Nameplate For The Measuring Sensor (Field Version)

    5 Mains supply data 6 Electronics revision numbers 7 Calibration data 8 Type designation of the flowmeter and CE sign with number(s) of notified body / bodies 9 Name and address of the manufacturer www.krohne.com 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en...
  • Page 9 • A = active mode; the signal converter supplies the power for connection of the subsequent devices • P = passive mode; external power supply required for operation of the subsequent devices • N/C = connection terminals not connected 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en www.krohne.com...

  • Page 10: Storage

    • Do not lift the measuring sensor by the connection box. • Use hoisting belts only. • To transport flange devices, use lifting straps. Wrap these around both process connections. Figure 2-4: Transport www.krohne.com 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en...

  • Page 11: Pre-Installation Requirements

    Do not expose the signal converter to intense vibration. The flowmeters are tested for a vibration level in accordance with IEC 68-2-6. 2.7.1 Vibration Figure 2-5: Avoid vibrations INFORMATION! In case of expected vibrations, please install a field version. 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en www.krohne.com...

  • Page 12: Installation Conditions

    Figure 2-7: 2 and 3 dimensional bends, in front of flowmeter 1 Bends in 2 dimensions: ≥ 5 DN; bends in 3 dimensions: ≥ 10 DN 2.8.3 T-section Figure 2-8: Distance behind a T-section 1 ≥ 5 DN www.krohne.com 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en...

  • Page 13: Bends

    Figure 2-10: Installation in bending pipes 2.10 Open feed or discharge Figure 2-11: Open discharge Install meter on a lowered section of the pipe to ensure a full pipe condition through the meter. 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en www.krohne.com...

  • Page 14: Position Of Pump

    Never install flowmeter at a pump suction side in order to avoid cavitation or flashing in the flowmeter. Figure 2-12: Position of pump 1 ≥ 15 DN 2.12 Control valve Figure 2-13: Installation in front of a control valve 1 ≥ 20 DN www.krohne.com 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en...

  • Page 15: Down Going Pipeline Over 5 M /16 Ft Length

    The flow sensor can be insulated completely, except for the connection box. (Ex: maximum temperature, refer to Ex supplement) For devices used in hazardous area, additional maximum temperature and insulation precautions apply. Please refer to the Ex documentation! 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en www.krohne.com...

  • Page 16: Mounting

    ASME B16.5 Individual flanges. See Appendix 12 ; Flange face aligment of the General Piping Requirements DEP 31.38.01.11-GEN Figure 2-16: Flange deviation 2.17 Mounting position Figure 2-17: Horizontal and vertical mounting www.krohne.com 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en...

  • Page 17: Mounting The Field Housing, Remote Version

    2.18.1 Pipe mounting Figure 2-18: Pipe mounting of the field housing 1 Fix the signal converter to the pipe. 2 Fasten the signal converter using standard U-bolts and washers. 3 Tighten the nuts. 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en www.krohne.com...

  • Page 18: Turning The Display Of The Field Housing Version

    Each time a housing cover is opened, the thread should be cleaned and greased. Use only resin- free and acid-free grease. Ensure that the housing gasket is properly fitted, clean and undamaged. www.krohne.com 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en...

  • Page 19: Electrical Connections

    Figure 3-1: Construction of field version 1 Signal converter 2 Open connection box 3 Tool for releasing connectors 4 Marking on cable 5 Insert cable(s) into terminal compartment 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en www.krohne.com...
  • Page 20 1 Cables 2 Cable glands 3 Grounding clamps 4 Cable with metal shielding bush Electrical connection - Standard version Figure 3-3: Connect the cables in the connection box of the flow sensor www.krohne.com 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en...

  • Page 21: Power Supply

    1 100...230 VAC (-15% / +10%), 22 VA 2 24 VDC (-55% / +30%), 12 W 3 24 VAC/DC (AC: -15% / +10%; DC: -25% / +30%), 22 VA or 12 W 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en www.krohne.com...

  • Page 22: Laying Electrical Cables Correctly

    2 Tighten the screw connection of the cable entry securely. 3 Never mount the housing with the cable entries facing upwards. 4 Seal cable entries that are not needed with a plug. www.krohne.com 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en...

  • Page 23: Inputs And Outputs, Overview

    Ex d (pressure-resistant casing) or Ex e (increased safety) versions can be delivered. • Please refer to the separate instructions for connection and operation of the Ex-devices. 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en www.krohne.com...

  • Page 24: Description Of The Cg Number

    Signal converter monitors cable breaks and short circuits acc. to EN 60947-5-6. Errors indicated on LC display. Error messages possible via status output. No additional module installed No further module possible www.krohne.com 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en...

  • Page 25: Fixed, Non-Alterable Input/Output Versions

    2 2 0 passive NAMUR NAMUR ® + HART active passive 3 2 0 passive NAMUR NAMUR ® + HART passive passive 1 Function changed by reconnecting 2 Changeable 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en www.krohne.com...

  • Page 26: Alterable Input/Output Versions

    V/D+ (1) V/D- (1) Modbus (option) G _ _ max. 2 optional modules for term. A + B Commo Sign. B Sign. A (D1) (D0) 1 changeable 2 not activated bus terminator www.krohne.com 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en...

  • Page 27: Technical Data

    For all dimensions and options; see tables on next pages (tables not final) Note; the cCSA versions ( DN25...65 / 1...2.5") are manufactured with a heavy duty neck (SS) which is 3.6 mm / 0.14 inch higher. 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en www.krohne.com...

  • Page 28: Standard Flow Sensor

    TECHNICAL DATA OPTISONIC 3400 4.3 Standard flow sensor The following dimensions are applicable for the OPTISONIC 3400 in compact and remote versions; EN1092-1; Standard variant - PN40 Nominal Dimensions [mm], Approx weight size [kg] Di CS Di SS EN1092-1; Standard variant - PN25...
  • Page 29 EN1092-1; Standard variant - PN16 Nominal Dimensions [mm] Approximate weight size [kg] Di CS Di SS EN1092-1; Standard variant - PN10 Nominal Dimensions [mm] Approximate weight size [kg] Di CS Di SS 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en www.krohne.com...
  • Page 30 46,0 1168 34,8 1 884 1 2006 47,2 1200 48,9 1243 50,8 1289 38,6 1 980 1 2621 1189 1 Inner Diameter SS differs from CS, consult KROHNE for more information www.krohne.com 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en...
  • Page 31 419 1 31,5 28,8 30,5 18,4 1 467 1 1065 31,5 33,5 36,0 22,1 1 560 1 1537 1413 1 Inner Diameter SS differs from CS, consult KROHNE for more information 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en www.krohne.com...
  • Page 32 29,5 32,0 17,4 1 443 1 1757 1601 35,4 34,0 37,0 20,9 1 532 1 2480 1125 2238 1015 1 Inner Diameter SS differs from CS, consult KROHNE for more information www.krohne.com 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en...
  • Page 33 432 1 2624 1190 2535 1150 51,2 1300 36,1 41,0 1041 20,4 1 518 1 4718 2140 4475 2030 1 Inner Diameter SS differs from CS 2 Consult KROHNE for more information 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en www.krohne.com...

  • Page 34: Variant Flow Sensor; Xxt - High Viscosity And Cryogenic (Ss) Versions

    OPTISONIC 3400 4.4 Variant flow sensor; XXT - High Viscosity and Cryogenic (SS) versions. The following dimensions are applicable for the OPTISONIC 3400 in compact and remote versions; EN1092-1; Extended temperature - High Viscosity and Cryogenic (SS) version - PN40...
  • Page 35 EN1092-1; Extended temperature - High Viscosity and Cryogenic (SS) version - PN10 Nominal Dimensions [mm] Approximate weight size [kg] Di CS Di SS 1039 1015 1137 1115 1000 1000 1247 1230 3 TBD - Consult KROHNE for more information 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en www.krohne.com...
  • Page 36 46,0 1168 34,8 1 884 1 2006 43,3 1100 50,2 1276 50,8 1289 38,6 1 980 1 2621 1225 1 Inner Diameter SS differs from CS, consult KROHNE for more information www.krohne.com 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en...
  • Page 37 419 1 31,5 30,5 30,5 18,4 1 467 1 1131 1023 33,5 34,8 36,0 22,1 1 560 1 1658 1530 1 Inner Diameter SS differs from CS, consult KROHNE for more information 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en www.krohne.com...
  • Page 38 35,4 31,2 32,0 17,4 1 443 1 1832 1682 37,4 35,3 37,0 20,9 1 532 1 2630 1193 2383 1081 1 Inner Diameter SS differs from, consult KROHNE for more information www.krohne.com 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en...
  • Page 39 37,6 41,0 1041 19,9 1 505 1 4830 2191 4482 2033 1 Inner Diameter SS differs from CS, consult KROHNE for more information *Cryogenic and XXT versions not available for 8"...24" 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en www.krohne.com...

  • Page 40: Signal Converter Housing

    Dimensions and weights in mm and kg Version Dimensions [mm] Weight [kg] 295.8 Dimensions and weights in inch and lb Version Dimensions [inch] Weight [lb] 7.75 4.75 6.10 10.20 5.40 9.30 7.75 4.75 6.10 11.60 10.90 12.60 www.krohne.com 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en...
  • Page 41 NOTES OPTISONIC 3400 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en www.krohne.com...
  • Page 42 Measuring systems for the marine industry Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.:+49 203 301 0 Fax:+49 203 301 103 89 info@krohne.com The current list of all KROHNE contacts and addresses can be found at: www.krohne.com...

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