KROHNE WATERFLUX 3070 Quick Start Manual

KROHNE WATERFLUX 3070 Quick Start Manual

Battery powered electromagnetic water meter with optional flexpower
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WATERFLUX 3070
WATERFLUX 3070
WATERFLUX 3070
WATERFLUX 3070
Battery powered electromagnetic water meter with
optional KROHNE FlexPower
Electronic Revision 5.0.2_
(SW.REV.5.0.2_)
© KROHNE 06/2016 - 4005303001 - QS WATERFLUX 3070 - R01 en
Quick Start
Quick Start
Quick Start
Quick Start

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Summary of Contents for KROHNE WATERFLUX 3070

  • Page 1 WATERFLUX 3070 WATERFLUX 3070 WATERFLUX 3070 WATERFLUX 3070 Quick Start Quick Start Quick Start Quick Start Battery powered electromagnetic water meter with optional KROHNE FlexPower Electronic Revision 5.0.2_ (SW.REV.5.0.2_) © KROHNE 06/2016 - 4005303001 - QS WATERFLUX 3070 - R01 en...
  • Page 2: Table Of Contents

    4.2 Connecting the internal battery ..................28 4.3 Connecting the external battery..................29 4.3.1 Battery........................... 29 4.3.2 IP68 housing (compact version).................... 29 4.4 Power supply - battery ....................29 www.krohne.com 06/2016 - 4005303001 - QS WATERFLUX 3070 - R01 en...
  • Page 3 CONTENTS WATERFLUX 3070 4.5 Power supply - KROHNE FlexPower................30 4.5.1 Connection of the FlexPower unit ..................30 5 Technical data 5.1 Dimensions and weights ....................32 6 Notes 06/2016 - 4005303001 - QS WATERFLUX 3070 - R01 en www.krohne.com...
  • Page 4: Safety Instructions

    If you need to return the device to the manufacturer or supplier, please fill out the form • contained on the CD-ROM and send it with the device. Unfortunately, the manufacturer cannot repair or inspect the device without the completed form. www.krohne.com 06/2016 - 4005303001 - QS WATERFLUX 3070 - R01 en...
  • Page 5: Instruction For Transportation And Handling Of Batteries

    • Remove the battery from device before returning to the manufacturer for service or warranty reasons. • Dispose battery packs in accordance with local regulations; where possible, recycle used batteries. 06/2016 - 4005303001 - QS WATERFLUX 3070 - R01 en www.krohne.com...
  • Page 6: Installation

    The converter housing is delivered with attached IP67 dust caps to protect the connections of the converter. After removing the caps and connecting the signal- and sensor cables, the converter housing and connections are IP68 rated. www.krohne.com 06/2016 - 4005303001 - QS WATERFLUX 3070 - R01 en...
  • Page 7: Device Description

    Product specific information and extensive product specification is available using PICK, the Product Information Center KROHNE web-tool. PICK can be found via the service menu button on the KROHNE.com website. The following versions are available: • Compact version (the signal converter is mounted directly on the measuring sensor) in polycarbonate (IP68) housing •...
  • Page 8: Nameplate

    5 Meter constant, diameter, wetted materials, protection class 6 Type designation of the flowmeter, serial number, date of manufacturing (option: text P&T for versions with integrated pressure and temperature sensor) www.krohne.com 06/2016 - 4005303001 - QS WATERFLUX 3070 - R01 en...
  • Page 9: Storage

    Make sure that you have all necessary tools available: • Small screwdriver • Wrench for cable glands (remote version only) • Wrench for wall mounting bracket (remote version only) • Torque wrench for installing flowmeter in pipeline 06/2016 - 4005303001 - QS WATERFLUX 3070 - R01 en www.krohne.com...
  • Page 10: General Requirements

    To prevent damage to the Rilsan coating, the WATERFLUX 3000 sensor must be installed carefully. Take precautions during transport and installation to protect the in- and outlet of the sensor. www.krohne.com 06/2016 - 4005303001 - QS WATERFLUX 3070 - R01 en...
  • Page 11: Inlet And Outlet

    2 Outlet: ≥ 0 DN 2.8.2 T-section Figure 2-8: Distance behind a T-section 1 ≥ 0 DN 2.8.3 Open feed or discharge Figure 2-9: Installation in front of an open discharge 06/2016 - 4005303001 - QS WATERFLUX 3070 - R01 en www.krohne.com...
  • Page 12: Bends

    Figure 2-11: Installation in bending pipes CAUTION! Avoid draining or partial filling of the flow sensor 2.8.5 Pump Figure 2-12: Recommended installation: behind a pump 1 Inlet: ≥ 3 DN www.krohne.com 06/2016 - 4005303001 - QS WATERFLUX 3070 - R01 en...
  • Page 13: Control Valve

    Figure 2-13: Recommended installation: in front of a control valve 2.8.7 Air venting and vacuum forces Figure 2-14: Air venting 1 ≥ 5 m 2 Air ventilation point Figure 2-15: Vacuum 1 ≥ 5 m 06/2016 - 4005303001 - QS WATERFLUX 3070 - R01 en www.krohne.com...
  • Page 14: Installation In A Metering Pit And Subsurface Applications

    6 GPRS / data logger unit Figure 2-17: Application with buried (subsoil) sensor and a field version converter 1 WATERFLUX 3070 Field Note: figures shows a cable ≤ 25 m / 82 ft www.krohne.com 06/2016 - 4005303001 - QS WATERFLUX 3070 - R01 en...
  • Page 15: Mounting Position And Flange Deviation

    ≤ 0.5 mm / 0.02". Max. permissible deviation of pipe flange faces: L CAUTION! Use the proper tools to ensure the integrity of the meter and prevent damage to the Rilsan ® coating. 06/2016 - 4005303001 - QS WATERFLUX 3070 - R01 en www.krohne.com...
  • Page 16: Mounting

    • Step 1: Apply approx. 50% of max. torque given in table. • Step 2: Apply approx. 80% of max. torque given in table. • Step 3: Apply 100% of max. torque given in table. www.krohne.com 06/2016 - 4005303001 - QS WATERFLUX 3070 - R01 en...
  • Page 17 1 The torque values also depend on variables (temperature, bolt material, gasket material, lubricants, etc.) outside the control of the manufacturer. Therefore these values should be regarded as indicative only. 06/2016 - 4005303001 - QS WATERFLUX 3070 - R01 en www.krohne.com...
  • Page 18 1 The torque values also depend on variables (temperature, bolt material, gasket material, lubricants, etc.) outside the control of the manufacturer. Therefore these values should be regarded as indicative only. 2 No full rating (max. 150 psi / 10 bar). www.krohne.com 06/2016 - 4005303001 - QS WATERFLUX 3070 - R01 en...
  • Page 19: Mounting Of The Signal Converter

    2 are inline (do not tighten the ring any further). • Use the special wrench to tighten the ring as advised above. • If applicable, place a new utility seal (see section Utility Seal) 06/2016 - 4005303001 - QS WATERFLUX 3070 - R01 en www.krohne.com...
  • Page 20: Mounting Of The Krohne Flexpower

    Mounting on the pipe line construction can easily be done by using 2 Tie-Wraps. The bottom of the housing of the KROHNE FlexPower unit is designed for mounting on a pipe line. Choose the correct size and properties of the Tie-Wraps ( specifications according ambient temperature and other conditions, size, width max.14 mm / ½...
  • Page 21: Electrical Connections

    Check for the correct supply voltage printed on the nameplate. 3.2 Grounding Figure 3-1: Grounding INFORMATION! Grounding without grounding rings. The flow sensor is equipped with a reference electrode. 06/2016 - 4005303001 - QS WATERFLUX 3070 - R01 en www.krohne.com...
  • Page 22: Cable Overview

    The sensor cable for IP68 remote (field) version has an 8 pins male connector. The sensor cable is also available in a KROHNE FlexPower version and has an addidtional power cable connection. Complete overview In-/Output and power cables, with female connector:...
  • Page 23: Connection Of The Sensor Cable

    For the WATERFLUX 3070 (F) remote version, a standard cable is deliverd with the device. The sensor cable has a IP68 rated RVS snap-on connection to connect the sensor with the IP68 field...
  • Page 24: Connection Of The Signal Cable

    Contact on Function connector Yellow Down link wire B← Grey Up link wire B→ Pink Up link wire A→ Green Down link wire A← White Ground Brown Shield Earth www.krohne.com 06/2016 - 4005303001 - QS WATERFLUX 3070 - R01 en...
  • Page 25: Ip68 Housing (Remote Version)

    Contact on Function connector Yellow Down link wire B← Grey Up link wire B→ Pink Up link wire A→ Green Down link wire A← White Ground Brown Shield Earth 06/2016 - 4005303001 - QS WATERFLUX 3070 - R01 en www.krohne.com...
  • Page 26 For proper use and installation, its recommended to follow up the advised color coded wire connections in the table above. A 120Ω line terminator is required when the WATERFLUX 3070 converter is the last device in line and/or is part of the bus connection.
  • Page 27: Start-Up

    Optionally, an external battery pack with a lithium dual DD cell ( 3.6V 70 Ah) can be connected. Figure 4-1: Batteries and battery holders 1 Internal dual D-cell battery (without / in holder) 2 External dual DD-cell KROHNE PowerBlock 06/2016 - 4005303001 - QS WATERFLUX 3070 - R01 en www.krohne.com...
  • Page 28: Connecting The Internal Battery

    • For closing the case of the signal converter in the IP68 housing refer to converter housing on page 19. INFORMATION! The device now operates with default menu settings. refer to Battery on page 29 for configuration of these menu settings. www.krohne.com 06/2016 - 4005303001 - QS WATERFLUX 3070 - R01 en...
  • Page 29: Connecting The External Battery

    24. 4.4 Power supply - battery The standard version of the WATERFLUX 3070 has an internal battery pack with a Lithium double D cell (3.6V-38 Ah). Optional an KROHNE PowerBlock (Lithium Dual DD cell 3.6V-70 Ah) can be connected with an IP68 rated, 1.5 meter long cable.
  • Page 30 Optionally, beside an internal or external battery, the WATERFLUX3070 can be connected to an external FlexPower unit for mains power and/or DC power operation with battery back-up. The input power for the KROHNE FlexPower can be realized by connection to an AC / DC supply source •...
  • Page 31 D-cell battery pack ( 3.6V - 38 Ah) automatically takes over the power supply. To save energy, the WATERFLUX 3070 will automatically switch to the low power consuming battery backup mode and will continue to totalize volumes but temporarily stop to transfer the data.
  • Page 32 • Note that for other pressure ratings than mentioned, the dimensions may be different. For full information on signal converter dimensions see relevant documentation. • www.krohne.com 06/2016 - 4005303001 - QS WATERFLUX 3070 - R01 en...
  • Page 33 8.03 9.84 9.49 9.84 10.55 10.0 11.81 11.69 11.0 13.78 14.25 13.5 15.75 16.3 16.0 19.7 18.8 19.0 27.6 20.7 31.5 22.9 23.5 31.5 24.7 31.5 27.5 31.5 31.4 06/2016 - 4005303001 - QS WATERFLUX 3070 - R01 en www.krohne.com...
  • Page 34 NOTES WATERFLUX 3070 www.krohne.com 06/2016 - 4005303001 - QS WATERFLUX 3070 - R01 en...
  • Page 35 NOTES WATERFLUX 3070 06/2016 - 4005303001 - QS WATERFLUX 3070 - R01 en www.krohne.com...
  • Page 36 • Process Analysis • Services Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.: +49 203 301 0 Fax: +49 203 301 10389 info@krohne.com The current list of all KROHNE contacts and addresses can be found at: www.krohne.com...

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