KROHNE OPTISONIC 3400 Quick Start Manual
Robust, ultrasonic flowmeter for district heating
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Also See for OPTISONIC 3400:
- Handbook (148 pages) ,
- Quick start manual (42 pages) ,
- Supplementary instructions manual (40 pages)
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Summary of Contents for KROHNE OPTISONIC 3400
- Page 1 OPTISONIC 3400 OPTISONIC 3400 OPTISONIC 3400 OPTISONIC 3400 Quick Start Quick Start Quick Start Quick Start Robust, ultrasonic flowmeter for District Heating ER 3.0.1_ © KROHNE 02/2016 - 4005026101 - QS OPTISONIC3400 MID R01 en...
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Page 2: Table Of Contents
CONTENTS OPTISONIC 3400 1 Safety instructions 2 Installation 2.1 Scope of delivery....................... 5 2.2 Device description ......................6 2.3 Nameplates ........................7 2.3.1 Example of nameplate for the compact version ..............7 2.3.2 Nameplate for the measuring sensor (field version) ............. 7 2.3.3 Examples of nameplates on the signal converter (field version) .......... -
Page 3: Contents Optisonic
CONTENTS OPTISONIC 3400 5 Notes 02/2016 - 4005026101 - QS OPTISONIC3400 MID R01 en www.krohne.com... -
Page 4: Safety Instructions
SAFETY INSTRUCTIONS OPTISONIC 3400 Warnings and symbols used DANGER! This information refers to the immediate danger when working with electricity. DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant. -
Page 5: Installation
INSTALLATION OPTISONIC 3400 2.1 Scope of delivery INFORMATION! Do a check of the packing list to make sure that you have all the elements given in the order. INFORMATION! Inspect the packaging carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. -
Page 6: Device Description
Product specific information and extensive product specification is available using PICK, the Product Information Center KROHNE web-tool. PICK can be found via the service menu button on the KROHNE.com website. The following versions are available: • Compact version (the signal converter is mounted directly on the measuring sensor) •... -
Page 7: Nameplates
INSTALLATION OPTISONIC 3400 2.3 Nameplates INFORMATION! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 2.3.1 Example of nameplate for the compact version... -
Page 8: Examples Of Nameplates On The Signal Converter (Field Version)
INSTALLATION OPTISONIC 3400 2.3.3 Examples of nameplates on the signal converter (field version) Figure 2-3: Examples of nameplates on the signal converter (field version) 1 Ambient temperature 2 MI004 approval number and certified data 3 Tag number 4 Protection class... -
Page 9: Storage
INSTALLATION OPTISONIC 3400 2.4 Storage • Store the device in a dry, dust-free location. • Avoid continuous direct sunlight. • Store the device in its original packaging. • Storage temperature: -50...+70°C / -58...+158°F 2.5 Transport Signal converter • Do not lift the signal converter by the cable glands. -
Page 10: Pre-Installation Requirements
INSTALLATION OPTISONIC 3400 2.6 Pre-installation requirements INFORMATION! To assure a quick, safe and uncomplicated installation, we kindly request you to make provisions as stated below. Make sure that you have all necessary tools available: • Allen key (4 mm) • Small screwdriver •... -
Page 11: Installation Conditions
INSTALLATION OPTISONIC 3400 2.8 Installation conditions 2.8.1 Inlet and outlet Figure 2-6: Recommended inlet and outlet 1 Refer to chapter "Bends in 2 or 3 dimensions" 2 ≥ 3 DN 2.8.2 Bends in 2 or 3 dimensions Figure 2-7: Inlet when using 2 and/or 3 dimensional bends in front of the flowmeter Inlet length: using bends in 2 dimensions: ≥... -
Page 12: Bends
INSTALLATION OPTISONIC 3400 2.9 Bends Figure 2-9: Installation in bending pipes Figure 2-10: Installation in bending pipes 2.10 Open feed or discharge Figure 2-11: Open discharge Install meter on a lowered section of the pipe to ensure a full pipe condition through the meter. -
Page 13: Position Of Pump
INSTALLATION OPTISONIC 3400 2.11 Position of pump CAUTION! Never install flowmeter at a pump suction side in order to avoid cavitation or flashing in the flowmeter. Figure 2-12: Position of pump 1 ≥ 15 DN 2.12 Control valve Figure 2-13: Installation in front of a control valve 1 ≥... -
Page 14: Down Going Pipeline Over 5 M /16 Ft Length
INSTALLATION OPTISONIC 3400 2.13 Down going pipeline over 5 m /16 ft length Install air vent downstream of the flowmeter to prevent vacuum. Although this will not harm the meter, it may cause gases to come out of solution (cavitate) and interfere with proper measurements. -
Page 15: Mounting
INSTALLATION OPTISONIC 3400 2.15 Mounting 2.16 Rotation of the compact converter housing CAUTION! Installing certified devices for hazardous areas Installing certified devices for hazardous areas Installing certified devices for hazardous areas Installing certified devices for hazardous areas - DO NOT change the position of the converter housing of compact versions - When not following this warning, there is a very high risk of damaging the internal cables of the device. -
Page 16: Mounting Position
INSTALLATION OPTISONIC 3400 2.18 Mounting position Figure 2-17: Horizontal and vertical mounting 2.19 Mounting the field housing, remote version INFORMATION! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. -
Page 17: Turning The Display Of The Field Housing Version
INSTALLATION OPTISONIC 3400 2.19.2 Turning the display of the field housing version Figure 2-19: Turning the display of the field housing version The display of the field housing version can be turned in 90° increments 1 Unscrew the cover from the display and operation control unit. -
Page 18: Electrical Connections
ELECTRICAL CONNECTIONS OPTISONIC 3400 3.1 Safety instructions DANGER! All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate! DANGER! Observe the national regulations for electrical installations! DANGER! For devices used in hazardous areas, additional safety notes apply;... -
Page 19: Power Supply
ELECTRICAL CONNECTIONS OPTISONIC 3400 CAUTION! To ensure smooth functioning, always use the signal cable(s) included in the delivery. Figure 3-2: Clamp the cables on the shielding bush 1 Cables 2 Cable glands 3 Grounding clamps 4 Cable with metal shielding bush... -
Page 20: Laying Electrical Cables Correctly
ELECTRICAL CONNECTIONS OPTISONIC 3400 1 100...230 VAC (-15% / +10%), 22 VA 2 24 VDC (-55% / +30%) 12 W 3 24 VAC/DC (AC: -15% / +10%; DC: -25% / +30%), 22 VA or 12 W DANGER! The device must be grounded in accordance with regulations in order to protect personnel against electric shocks. -
Page 21: Inputs And Outputs, Overview
ELECTRICAL CONNECTIONS OPTISONIC 3400 3.5 Inputs and outputs, overview 3.5.1 Combinations of the inputs/outputs (I/Os) This signal converter is available with the input/output combinations. Basic version • Has 1 current output, 1 pulse output and 2 status outputs / limit switches. -
Page 22: Fixed, Non-Alterable Input/Output Versions
ELECTRICAL CONNECTIONS OPTISONIC 3400 3.5.3 Fixed, non-alterable input/output versions This signal converter is available with various input/output combinations. • The grey boxes in the tables denote unassigned or unused connection terminals. • In the table, only the final digits of the CG no. are depicted. -
Page 23: Technical Data
TECHNICAL DATA OPTISONIC 3400 4.1 Dimensions and weights Remote version Remote version a = 88 mm / 3.5" Remote version Remote version b = 139 mm / 5.5" c = 106 mm / 4.2" Total height = H + a... -
Page 24: Standard Flow Sensor
TECHNICAL DATA OPTISONIC 3400 4.2 Standard flow sensor The following dimensions are applicable for the OPTISONIC 3400 in compact and remote versions. EN1092-1; Standard variant - PN40 Nominal Dimensions [mm], Approx. weight size CS = carbon steel / SS = stainless steel / Di = inner... -
Page 25: Signal Converter Housing
TECHNICAL DATA OPTISONIC 3400 4.3 Signal converter housing 1 Compact housing (C) 2 Field housing (F) Dimensions and weights in mm and kg Version Dimensions [mm] Weight [kg] 295.8 Dimensions and weights in inch and lb Version Dimensions [inch] Weight [lb] 7.75... - Page 26 NOTES OPTISONIC 3400 www.krohne.com 02/2016 - 4005026101 - QS OPTISONIC3400 MID R01 en...
- Page 27 NOTES OPTISONIC 3400 02/2016 - 4005026101 - QS OPTISONIC3400 MID R01 en www.krohne.com...
- Page 28 • Process Analysis • Services Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.: +49 203 301 0 Fax: +49 203 301 10389 info@krohne.com The current list of all KROHNE contacts and addresses can be found at: www.krohne.com...
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