- Only the manufacturer knows the details of the lift truck design and therefore has the best technological capability to carry out maintenance. ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK. The dealer network list is available on MANITOU web site www.manitou.com...
DRIVER'S OPERATING INSTRUCTIONS AUTION WHENEVER YOU SEE THIS SYMBOL IT MEANS : WARNING ! BE CAREFUL ! YOUR SAFETY OR THE SAFETY OF THE LIFT TRUCK IS AT RISK. - Most accidents connected with the use, maintenance and repair of the lift truck are due to non application of the basic safety instructions.
ENERAL INSTRUCTIONS A - THE LIFT TRUCK'S SUITABILITY FOR THE JOB - The manufacturer has ensured that this lift truck is suitable for use under the standard operating conditions defined in this operator's manual, with a static test coefficient of 1.33 and a dynamic test coefficient of 1, as specified in harmonised norm EN 1459 for variable range trucks.
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E - ENVIRONMENT - A lift truck operating in an area without fire extinguishing equipment must be equipped with an individual extinguisher. There are optional solutions, consult your dealer. - Take into account climatic and atmospheric conditions of the site of utilisation. .
PERATING INSTRUCTIONS A - DRIVER’S OPERATING INSTRUCTIONS - Wear clothes suited for driving the lift truck, avoid loose clothes. - Make sure you have the appropriate protective equipment for the job to be done. - Prolonged exposure to high sound levels may cause hearing problems. To protect your ears from uncomfortable sound levels, wear ear protectors.
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INSTRUCTIONS - Make sure that the forward/reverse lever is in neutral. - Turn the ignition key to the position I to activate the electrical system. - Check the level on the fuel level gauge. - Turn the ignition key to position II to preheat for 15 seconds. - Press the accelerator pedal and turn the ignition key fully : the I.C.
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E - STOPPING THE LIFT TRUCK SAFETY NOTICE - Before stopping the lift truck after a long working period, leave the I.C. engine idling for a few moments, to allow the coolant liquid and oil to lower the temperature of the I.C. engine and transmission. Do not forget this precaution, in the event of frequent stops or warm stalling of the I.C.
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INSTRUCTIONS - Ensure that the flashing light is in position and that it is working. - Check the good working order and cleanness of lights, indicators and windscreen wiper. - Switch off the working headlights if the lift truck is fitted with them. - Control the alignment of the wheels and select the steering mode HIGHWAY TRAFFIC.
• or authorised exceptionally under certain conditions (see current regulations in the country where the lift truck is in use). - MANITOU supplies equipment specifically designed for lifting people. - Avoid travelling for a long distance in reverse. B - ATTACHMENTS - Ensure that the attachment is correctly fitted and locked to its frame.
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D - HANDLING - Always consider safety and only transport balanced and correctly secured loads to avoid any risk of tipping. - Fully engage forks under the load and move it in the transport position (The forks 300 mm from the ground, the jib retracted to the maximum and the carriage sloping backwards).
NSTRUCTIONS FOR HANDLING A LOAD A - WEIGHT OF LOAD AND CENTRE OF GRAVITY Carrying a load greater than the rated capacity for the lift truck or for the attachment 500 mm is prohibited. - Before taking up a load, you must know its weight and its centre of gravity. - The load chart relating to your lift truck is valid for a weight with its centre of gravity 500 mm from the heel of the forks (Fig.
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C - TAKING UP A HIGH LOAD ON TYRES Do not lift the jib under any circumstances if the lift truck is not laterally horizontal (See paragraph : G - LATERAL HORIZONTALITY OF THE LIFT TRUCK in the chapter : INSTRUCTIONS FOR HANDLING A LOAD).
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D - LAYING A HIGH LOAD ON TYRES Do not lift the jib under any circumstances if the lift truck is not laterally horizontal (See paragraph : G - LATERAL HORIZONTALITY OF THE LIFT TRUCK in the chapter : INSTRUCTIONS FOR HANDLING A LOAD). - Approach the load in the transport position in front of the pile (Fig.
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G - LATERAL HORIZONTALITY OF THE LIFT TRUCK - The lift truck's lateral horizontality must be ascertained with the jib in low position. - Apart from the transverse slope of the ground, several parameters can upset the stability of the lift truck. •...
MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK AINTENANCE INSTRUCTIONS A - GENERAL - Read the operator's manual carefully and ensure you understand it. - Stop the I.C. engine and remove the ignition key, when an intervention is necessary. - Wear clothes suitable for the maintenance of the lift truck, avoid wearing jewellery and loose clothes. Tie and protect your hair, if necessary.
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D - WASHING - Clean the lift truck or at least the area concerned before any intervention. - Remember to close and lock all accesses to the lift truck (door, window, bonnet…). - During washing, avoid the articulations and electrical components and connections. If necessary, protect against penetration of water, steam or cleaning agents, components susceptible of being damaged, particularly electrical components and connections and the injection pump.
BEFORE STARTING UP A NEW LIFT TRUCK INTRODUCTION - Our lift trucks have been designed for easy handling by the operator and maximum ease of maintenance for the mechanic. - However, before commencing to operate the lift truck, the user should carefully read and understand the various chapters of this manual which has been provided to solve driving and maintenance problems.
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ELECTRICAL CIRCUIT - Check the level and the density of the electrolyte in the battery (See chapter : B - EVERY 50 HOURS SERVICE in paragraph : 3 - MAINTENANCE). - Check the components of the electrical system, the connections and fastening devices. IF NECESSARY, CONSULT YOUR DEALER.
The following recommendations are intended to prevent the lift truck from being damaged when it is withdrawn from service for an extended period. For these operations, we recommend the use of a MANITOU protective product, reference 603726. Instructions for using the product are given on the packaging.
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RINGING THE LIFT TRUCK BACK INTO SERVICE - Remove the waterproof adhesive tape from all the holes. - Refit the intake hose. - Refit and reconnect the battery. - Remove the protection from the steering cylinder rods. - Perform the daily service (See chapter : A - DAILY OR EVERY 10 HOURS SERVICE in paragraph : 3 - MAINTENANCE). - Put the handbrake on and remove the axle stands.
CHARACTERISTICS in paragraph : 2 - DESCRIPTION. Puissance ISO/TR14396 Effort de traction Pression des pneumatiques (Bar) Effort vertical max. (sur accrochage remorque) N°240130 I.C. . B) ENGINE - Engine Nr . C) RANSMISSION - Type - MANITOU reference - Serial Nr 2 - 4...
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. D) NGLE GEAR - Type - MANITOU reference - Serial Nr . E) RONT AXLE - Type - Serial Nr - MANITOU reference . F) EAR AXLE - Type - Serial Nr - MANITOU reference . G) - Type...
. H) MLT 629/730 Série A + Turbo MLT 629/633/730 -120 LS Série A - MANITOU reference MLT 633/730 LS Turbo Série A - Date of manufacture MLT 633/730 -120 LS POWERSHIFT Série A MLT 730 Turbo POWERSHIFT Série A MT 732 Série A + Turbo...
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CHARACTERISTICS NGINE - Type MLT 629/730 Série A PERKINS 1004.42 (AR 81026 or AR 81334) MLT 629/730 Turbo Série A PERKINS 1004.40T (AK 80920 or AK 81335) MLT 629/633/730 -120 LS Série A PERKINS 1004.40TW (AM 80922 or AM 81337) MLT 633/730 LS Turbo Série A PERKINS 1004.40T (AK 80920 or AK 81335) MLT 633/730 -120 LS POWERSHIFT Série A...
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RANSMISSION MLT 633/730 -120 LS POWERSHIFT Série A MLT 730 Turbo POWERSHIFT Série A - Type TURNER POWERTRAIN SYSTEMS - Torque converter SACHS - Gear box . Gear shifting Electro-hydraulic . Number of forward speeds . Number of reverse speeds - Gear reverser Electro-hydraulic NGLE GEAR...
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CHARACTERISTICS MLT 629 Série A RONT AND REAR TYRES DIMENSIONS PRESSURE TYRE LOAD PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND STANDARD 15,5/80-24 SGI TL 12PR 4 Bar Front unladen 1600 kg 7,6 kg/cm2 2,1 kg/cm2...
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PECIFICATIONS - Level of sound pressure in the driver's cab LpA 82,5 dB (According to standard prEN 12053 : 1995) - Level of sound power in the LwA environment 105 dB (According to directive 2000 / 14 CE guaranteed) - Travel speed of the lift truck (Except particular conditions) .
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CHARACTERISTICS MLT 629 Turbo Série A RONT AND REAR TYRES DIMENSIONS PRESSURE TYRE LOAD PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND STANDARD 17,5LR24 XM27 TL 145A8 3,5 Bar Front unladen 1600 kg 1,6 kg/cm2 kg/cm2...
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PECIFICATIONS - Level of sound pressure in the driver's cab LpA 81 dB (According to standard prEN 12053 : 1995) - Level of sound power in the LwA environment 106 dB (According to directive 2000 / 14 CE guaranteed) - Travel speed of the lift truck (Except particular conditions) .
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CHARACTERISTICS MLT 629 -120 LS Série A RONT AND REAR TYRES DIMENSIONS PRESSURE TYRE LOAD PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND STANDARD 17,5LR24 XM27 TL 145A8 3,5 Bar Front unladen 1600 kg 1,6 kg/cm2...
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PECIFICATIONS - Level of sound pressure in the driver's cab LpA 79,5 dB (According to standard prEN 12053 : 1995) - Level of sound power in the LwA environment 107 dB (According to directive 2000 / 14 CE guaranteed) - Travel speed of the lift truck (Except particular conditions) .
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DIMENSIONS AND LOAD CHART MLT 629 Série A MLT 629 Turbo Série A MLT 629 -120 LS Série A MLT629 50° 60° 62.5° 40° 6,05 30° 20° 10° 0° -3.5° 0.5m 3,25 2,70 2,10 1,70 1,19 1,45 SUIVANT NORME EN 1459 annexe B. 2 - 16...
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MLT 629 MLT 629 MLT 629 Série A Turbo Série A -120 LS Série A 1200 mm 1200 mm 1200 mm 2560 mm 2560 mm 2560 mm 1142 mm 1142 mm 1142 mm 1047 mm 1047 mm 1047 mm 4497 mm 4497 mm 4497 mm 4402 mm...
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CHARACTERISTICS MLT 633 LS Turbo Série A MLT 633 -120 LS Série A MLT 633 -120 LS POWERSHIFT Série A RONT AND REAR TYRES DIMENSIONS PRESSURE TYRE LOAD PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND STANDARD 17,5LR24 XM27 TL 145A8 3,5 Bar...
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DIMENSIONS AND LOAD CHART MLT 633 LS Turbo Série A MLT 633 -120 LS Série A MLT 633 -120 LS POWERSHIFT Série A MLT 633 50° 60° 63.5° 6,05 40° 30° 20° 10° 0° -3.5° 0.5m 3,25 2,55 1,80 1,19 2,05 1,55 SUIVANT NORME EN 1459 annexe B.
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MLT 633 MLT 633 MLT 633 -120 LS LS Turbo Série A -120 LS Série A POWERSHIFT Série A 1200 mm 1200 mm 1200 mm 2560 mm 2560 mm 2560 mm 1142 mm 1142 mm 1142 mm 1047 mm 1047 mm 1047 mm 4462 mm 4462 mm...
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CHARACTERISTICS MLT 730 Série A RONT AND REAR TYRES DIMENSIONS PRESSURE TYRE LOAD PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND STANDARD 15,5/80-24 SGI TL 12PR 4 Bar Front unladen 1650 kg 7,9 kg/cm2 2,1 kg/cm2...
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PECIFICATIONS - Level of sound pressure in the driver's cab LpA 82,5 dB (According to standard prEN 12053 : 1995) - Level of sound power in the LwA environment 105 dB (According to directive 2000 / 14 CE guaranteed) - Travel speed of the lift truck (Except particular conditions) .
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CHARACTERISTICS MLT 730 Turbo Série A RONT AND REAR TYRES DIMENSIONS PRESSURE TYRE LOAD PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND STANDARD 17,5LR24 XM27 TL 145A8 3,5 Bar Front unladen 1650 kg 1,6 kg/cm2 kg/cm2...
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PECIFICATIONS - Level of sound pressure in the driver's cab LpA 81 dB (According to standard prEN 12053 : 1995) - Level of sound power in the LwA environment 106 dB (According to directive 2000 / 14 CE guaranteed) - Travel speed of the lift truck (Except particular conditions) .
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CHARACTERISTICS MLT 730 Turbo POWERSHIFT Série A RONT AND REAR TYRES DIMENSIONS PRESSURE TYRE LOAD PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND STANDARD 17,5LR24 XM27 TL 145A8 3,5 Bar Front unladen 1650 kg 1,6 kg/cm2...
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PECIFICATIONS - Level of sound pressure in the driver's cab LpA 81 dB (According to standard prEN 12053 : 1995) - Level of sound power in the LwA environment 106 dB (According to directive 2000 / 14 CE guaranteed) - Travel speed of the lift truck (Except particular conditions) .
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CHARACTERISTICS MLT 730 LS Turbo Série A MLT 730 -120 LS Série A MLT 730 -120 LS POWERSHIFT Série A RONT AND REAR TYRES DIMENSIONS PRESSURE TYRE LOAD PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND STANDARD 17,5LR24 XM27 TL 145A8 3,5 Bar...
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PECIFICATIONS - Level of sound pressure in the driver's cab LpA (According to standard prEN 12053 : 1995) MLT 730 LS Turbo Série A 81 dB MLT 730 -120 LS Série A 79,5 dB MLT 730 -120 LS POWERSHIFT Série A 79,5 dB - Level of sound power in the LwA environment (According to directive 2000 / 14 CE guaranteed)
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- Axle weight with attached equipment (Transport position) . Front unladen 3330 kg Rated load 8640 kg . Rear unladen 3810 kg Rated load 1500 kg - Tensible strain at coupling hook . Unladen MLT 730 LS Turbo Série A 5600 daN MLT 730 -120 LS Série A 5500 daN...
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DIMENSIONS AND LOAD CHART MLT 730 Série A MLT 730 LS Turbo Série A MLT 730 Turbo Série A MLT 730 -120 LS Série A MLT 730 Turbo POWERSHIFT Série A MLT 730 -120 LS POWERSHIFT Série A MLT730 50° 60°...
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MLT 730 MLT 730 MLT 730 MLT 730 Turbo MLT 730 MLT 730 -120 LS Série A Turbo Série A LS Turbo Série A POWERSHIFT Série A -120 LS Série A POWERSHIFT Série A 1200 mm 1200 mm 1200 mm 1200 mm 1200 mm 1200 mm...
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CHARACTERISTICS MT 732 Série A MT 732 Turbo Série A RONT AND REAR TYRES DIMENSIONS PRESSURE TYRE LOAD PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND STANDARD 14,9x24 T35 Stabilarge 18PR 3,4 Bar Front unladen 1550 kg...
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PECIFICATIONS - Level of sound pressure in the driver's cab LpA (According to standard prEN 12053 : 1995) MT 732 Série A 82,5 dB MT 732 Turbo Série A 81 dB - Level of sound power in the LwA environment (According to directive 2000 / 14 CE guaranteed) MT 732 Série A 105 dB...
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DIMENSIONS AND LOAD CHART MT 732 Série A MT 732 Turbo Série A MT732 50° 60° 63° 40° 6,90 30° 20° 10° 0° -3° 0.5m 4,16 3,60 2,90 2,10 1,45 2,40 1,75 SUIVANT NORME EN 1459 annexe B. 2 - 38...
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MT 732 MT 732 Série A Turbo Série A 1200 mm 1200 mm 2560 mm 2560 mm 1393 mm 1393 mm 1297 mm 1297 mm 4713 mm 4713 mm 4617 mm 4617 mm 3905 mm 3905 mm 5913 mm 5913 mm 1846 mm 1846 mm 1846 mm...
CHARACTERISTICS MT 932 Série A RONT AND REAR TYRES DIMENSIONS PRESSURE TYRE LOAD PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND STANDARD 14,9x24 T35 Stabilarge 18PR 3,4 Bar Front unladen 1650 kg 5,7 kg/cm2 2 kg/cm2...
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PECIFICATIONS - Level of sound pressure in the driver's cab LpA 82,5 dB (According to standard prEN 12053 : 1995) - Level of sound power in the LwA environment 105 dB (According to directive 2000 / 14 CE guaranteed) - Travel speed of the lift truck (Except particular conditions) .
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DIMENSIONS AND LOAD CHART MT 932 Série A MT932 50° 60° 61.5° 40° 30° 20° 10° 0° -5° 0.5m 6,10 4,75 3,60 2,40 1,44 6,58 5,40 4,20 2,95 1,90 SUIVANT NORME EN 1459 annexe B. 2 - 42...
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MT 932 Série A 1200 mm 2560 mm 1393 mm 1297 mm 4713 mm 4617 mm 3905 mm 5913 mm 1846 mm 1846 mm 460 mm 440 mm 445 mm 760 mm 865 mm 1040 mm 45 mm 1690 mm 125 mm 47,5 °...
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ESCRIPTION 1 - DRIVER'S SEAT 2 - SAFETY BELT 3 - CONTROL AND SIGNAL LIGHTS PANEL 4 - LOAD STATUS INDICATOR 5 - SWITCH PANEL 6 - SWITCH AND LAMPS FOR ALIGNMENT OF THE WHEELS 7 - LIGHT SWITCH, HORN AND INDICATOR SWITCH 8 - IGNITION SWITCH 9 - BRAKING OIL TANK AND WINDSCREEN WASHER ACCESS PANEL 10 - BRAKING OIL TANK...
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1 - D RIVER S SEAT OPTION MLT 629/730 Série A MLT 629/730 Turbo Série A MLT 629/633/730 -120 LS Série A MLT 633/730 LS Turbo Série A MLT 633/730 -120 LS POWERSHIFT Série A MLT 730 Turbo POWERSHIFT Série A STANDARD MT 732/932 Série A MT 732 Turbo Série A...
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SEAT DEPTH ADJUSTMENT (FIG. D) The depth of the seat may be adjusted to suit the individual. - Press the right-hand button while raising or lowering the seat to find the desired position. EXTENDING THE HEAD-REST (FIG. E) - The height of the back-rest can be adjusted by pulling it upwards (The notches will click) up to the stop.
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1 - P NEUMATIC DRIVER S SEAT PTION DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. WEIGHT AND SEAT HEIGHT ADJUSTMENT WEIGHT ADJUSTMENT (FIG. A) It is advised that you adjust the seat according to your weight when sitting. - Switch on lift truck ignition.
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ADJUSTMENT OF THE ANGLE OF THE BACK-REST (FIG. G) - Support the back-rest, pull the lever and position the back-rest to find the desired position. If you do not support the back-rest when making adjustments, it swings completely forwards. HORIZONTAL SHOCK ABSORBER (FIG. H) In certain conditions (e.g.
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3 - C ONTROL AND SIGNAL LIGHTS PANEL CONTROL INSTRUMENTS MLT . . . Série A B1 B2 B3 B4 A - HOURMETER AND REV COUNTER MLT 629/730 Série A MLT 629/730 Turbo Série A MLT 629/633/730 -120 LS Série A MLT 633/730 LS Turbo Série A MLT 633/730 -120 LS POWERSHIFT Série A MLT 730 Turbo POWERSHIFT Série A...
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F - RED BRAKING OIL LEVEL LAMP If the lamp and the buzzer come on, when the lift truck is running, stop the I.C. engine immediately and check the braking oil level. In the event of an abnormal dropping of the level, consult your dealer. G - RED PARKING BRAKE LAMP This lamp comes on when the parking brake is applied.
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C - TEST SWITCH (FIG. A) Press the switch to check at any time the correct functioning of the load status indicator. - Correct operation : All leds and the sound alarm function continuously. - Faulty operation : All leds and the sound alarm function intermittently (Stop the lift truck and consult your dealer, never attempt a repair yourself).
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F - TRANSMISSION CUT-OFF The switch selects transmission cut-off to the service brake pedal or the hydraulic controls lever (See chapter : 37 - USE OF TRANSMISSION CUT-OFF in paragraph : 2 - DESCRIPTION). Position A : Indicator light on, transmission cut-off to service brake pedal effected.
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6 - S WITCH AND LAMPS FOR ALIGNMENT OF THE WHEELS Before selecting one of the three possible steering positions, bring the 4 wheels into alignment, i.e., in the straight ahead position. A - GREEN LAMPS FOR ALIGNMENT OF THE WHEELS These lamps come on to indicate the alignment of the wheels, in relation to the axle of the lift truck.
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10 - B RAKING OIL TANK See chapter : B - EVERY 50 HOURS SERVICE in paragraph : 3 - MAINTENANCE. 11 - W INDSCREEN WASHER TANK See chapter : B - EVERY 50 HOURS SERVICE in paragraph : 3 - MAINTENANCE. 12 - F USE AND RELAY ACCESS PANEL - Lift up the fuse and relay access panel 1.
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14 - R OOF LIGHT 15 - A CCELERATOR PEDAL 16 - S ERVICE BRAKE PEDAL AND TRANSMISSION CUT The pedal applies on the front and rear wheels by an hydraulic brake system, and allows the lift truck to be slowed down and stopped.
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18 - F ORWARD REVERSE LEVER MLT 629/730 Série A MLT 629/730 Turbo Série A MLT 629/633/730 -120 LS Série A MLT 633/730 LS Turbo Série A MT 732/932 Série A MT 732 Turbo Série A When operating this control, the lift truck should be travelling at slow speed and not accelerating.
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The choice of gear ratio should be made carefully according to the nature of the work being carried out. A poor choice may result in the extremely rapid elevation of the transmission oil temperature through excessive slipping of the converter, which could lead to serious damage to the transmission (it is essential to stop and change the working conditions if the transmission oil temperature indicator light comes on).
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20 - S TEERING SELECTION LEVER CRAB HIGHWAY 4 WHEEL STEER TRAFFIC STEER Before selecting one of the three possible steering positions, bring the 4 wheels into alignment, i.e., in the straight ahead position. (See chapter : 6 - SWITCH AND LAMPS FOR ALIGNMENT OF THE WHEELS in paragraph : 2 - DESCRIPTION).
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22 - L OAD CHARTS FILE This file includes the description of the hydraulic controls and the load charts of the attachments used on the lift truck. 23 - H EATER CONTROL A - HEATING FAN CONTROL This 3-speed control regulates warm or cold air through the heating ventilators. B - HEATING TEMPERATURE CONTROL Allows the temperature inside the cab to be adjusted.
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CONDITIONED AIR MODE The controls must be adjusted in the following way : A - Control with signal light on. B - At the end of travel to the left. C - At the required temperature. D - At the required temperature 1, 2 or 3. DEMISTING MODE The controls must be adjusted in the following way : A - Control with signal light on.
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32 - F RONT LIGHTS A - Left front indicator. B - Left front dipped headlight. C - Left front main beam. D - Left front sidelight. E - Right front indicator. F - Right front dipped headlight. G - Right front main beam. H - Right front sidelight.
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36 - S TEERING WHEEL REGULATING HANDLE MLT 629/730 Série A MLT 629/730 Turbo Série A MLT 629/633/730 -120 LS Série A MLT 633/730 LS Turbo Série A MLT 633/730 -120 LS POWERSHIFT Série A MLT 730 Turbo POWERSHIFT Série A This handle enables the angle and height of the steering wheel to be adjusted.
TOWING PIN AND HOOK Located at the rear of the lift truck, this device is used to attach a trailer. Its capacity is limited for each lift truck by the Authorised Gross Vehicle Weight (A.G.V.W), tractive effort and maximum vertical force on the coupling point. This information is given on the manufacturer's plate fixed to each lift truck (See chapter : IDENTIFICATION OF THE LIFT TRUCK in paragraph : 2 - DESCRIPTION).
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C - C ) (F . C) OUPLING LADDER PTION COUPLING AND UNCOUPLING THE TRAILER - To couple the trailer, position the lift truck as close as possible to the trailer ring. - Put the handbrake on and switch off the engine. ON THE FIXED PIN - Remove pin 1, remove rod 2 and raise latch 3.
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G - H ) (F . G - H - I) YDRAULIC TRAILER HOOK PTION MLT 629/633/730 -120 LS Série A MLT 633/730 LS Turbo Série A MLT 633/730 -120 LS POWERSHIFT Série A NOTE : The rear-view mirror OPTION is mandatory with the hydraulic trailer tow hook. - Raise the hydraulic tow hook to release the hook lock 1 (Fig.
DESCRIPTION AND USE OF ELECTRIC AND HYDRAULIC OPTIONS 1 - R EAR ELECTRIC SOCKET Enables power supply connection for a trailer (See chapter : TOWING PIN AND HOOK in paragraph : 2 - DESCRIPTION) or signalling bar. Left rear indicator Rear stoplight Left tail light Right tail light...
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7 - P REHEATING ROD Enables the motor unit to be kept warm during prolonged periods of stoppage and thus, ensures the improved start-up of the I.C. engine. SUPPLY CHARACTERISTICS OF PREHEATING SYSTEM : • Rated range of power : 220-240V ; 50-60Hz •...
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10 - E XTERIOR DRAIN BACK Enables connection of an attachment for which drain-back is required. 11 - H YDRAULIC ATTACHMENT LOCKING Enables attachment locking to be controlled on the carriage and the use of a hydraulic attachment on the same hydraulic circuit (See chapter : PICKING UP THE ATTACHMENTS in paragraph : 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE).
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FUNCTIONING MLT 629/730 Turbo Série A MLT 629/633/730 -120 LS Série A MLT 633/730 LS Turbo Série A MLT 633/730 -120 LS POWERSHIFT Série A MLT 730 Turbo POWERSHIFT Série A - Button 3 not engaged, buttons 4 and 5 control a hydraulic function. - Pressing button 3, buttons 4 and 5 control another hydraulic function.
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15 - C " S " " A " O U T I M P L E G G R AVAT I N G H Y D R A U L I C MOVEMENTS Switch 1 enables or disables the "SIMPLE" or "AGGRAVATING" hydraulic movement cut out device.
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17 - S I N G L E O R D U A L E F F E C T R E A R H Y D R A U L I C C O N T R O L PREDISPOSITION Enables the use of a hydraulic accessory at the rear of the lift truck (e.g.
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19 - D UAL EFFECT REAR HYDRAULIC CONTROL PREDISPOSITION S I N G L E O R D U A L E F F E C T R E A R H Y D R A U L I C C O N T R O L PREDISPOSITION Switch 1 controls one or the other of the rear hydraulic predispositions.
FILTERS CARTRIDGES AND BELTS MLT 629/730 Série A MT 732/932 Série A MT 732 Turbo Série A DESIGNATION PART NUMBER CLEAN CHANGE 1 - Engine oil filter MLT 629/730 Série A 133755 500 H MT 732/932 Série A 133755 500 H MT 732 Turbo Série A 476954 500 H...
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MLT 629/730 Turbo Série A MLT 730 Turbo POWERSHIFT Série A DESIGNATION PART NUMBER CLEAN CHANGE 1 - Engine oil filter 476954 500 H 2 - Dry air filter cartridge 563416 50 H * 500 H * 3 - Safety dry air filter cartridge 563415 1000 H * 4 - Transmission oil filter...
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MLT 629/633/730 -120 LS Série A MLT 633/730 LS Turbo Série A MLT 633/730 -120 LS POWERSHIFT Série A DESIGNATION PART NUMBER CLEAN CHANGE 1 - Engine oil filter 476954 500 H 2 - Dry air filter cartridge 563416 50 H * 500 H * 3 - Safety dry air filter cartridge 563415...
LUBRICANTS AND FUEL I.C. ENGINE ORGANS TO BE LUBRICATED CAPACITY RECOMMENDATION PACKAGING PART NUMBER I.C. ENGINE MANITOU Oil 20 L. 582357 MLT 629/730 Série A 7,75 Liters API CG4 55 L. 582358 MLT 629/730 Turbo Série A 7,75 Liters 209 L.
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USE THE RECOMMENDED LUBRICANTS : - For topping up, oils do not necessarily have to be miscible. - For oil changes, MANITOU oils are perfectly suitable. DIAGNOSTIC ANALYSIS OF OIL In the event of a maintenance or service contract with the dealer you may be requested to provide a sample of a selected component's oil, for diagnostic analysis.
SERVICING SCHEDULE A = AJUST N = CLEAN After 1 year 1 year C = CHECK P = BLEED 2000 4000 first 50 hours hours 1000 hours hours D = DESCALE R = CHANGE hours hours hours hours G = GREASE V = DRAIN I.C.
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A = AJUST N = CLEAN After 1 year 1 year C = CHECK P = BLEED 2000 4000 first 50 hours hours 1000 hours hours D = DESCALE R = CHANGE hours hours hours hours G = GREASE V = DRAIN BRAKE Brake oil level .
A - DAILY OR EVERY 10 HOURS SERVICE A1 - I.C. ENGINE OIL LEVEL CHECK Place the lift truck on level ground with the I.C. engine stopped, and let the oil drain into the sump. - Open the I.C. engine bonnet. - Remove the dipstick 1 (Fig.
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A4 - C YCLONIC PREFILTER CLEAN The cleaning interval is given as a guide, however the prefilter must be emptied as soon as impurities reach the MAXI level on the tank. - Loosen nut 1 (Fig. A4), remove cover 2 (Fig. A4) and empty the tank. - Clean the prefilter unit with a clean dry cloth and reassemble the unit.
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- Remove the surplus of grease. If the lift truck is used in an abrasive environment (Dust, sand, coal…) Use lubricating varnish (MANITOU Reference : 483 536). In this respect, consult your dealer. NOTE : MT 732/932 Série A MT 732 Turbo Série A MLT 730 .
The cartridge must not be blown anywhere near the air filter box. Never clean the cartridge by tapping it against a hard surface. Your eyes must be protected during this intervention. - Clean the cartridge seal surfaces with a damp, clean lint-free cloth and grease with a silicone lubricant (MANITOU Reference : 479 292).
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B4 - C ONDENSER CORE PTION AIR CONDITIONING B4/1 CLEAN - Open the engine bonnet. - Loosen the knurled screw 1 (Fig. B4/1) and swing round the filter and condenser unit. - Clean the core.with a blast of compressed air aimed from the inside towards the outside (Fig.
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B6 - H YDRAULIC OIL LEVEL B6/1 CHECK Place the lift truck on level ground with the I.C. engine stopped, and the jib retracted and lowered as far as possible. - Refer to gauge 1 (Fig. B6/1). - The oil level is correct when it is at the level of the red point. - If necessary, add oil (See chapter : LUBRICANTS AND FUEL in paragraph : 3 - MAINTENANCE).
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B8 - W INDSCREEN WASHER LIQUID LEVEL B8/1 CHECK - Loosen screw 1 (Fig. B8/1) and remove the access panel for braking oil tank and windscreen washer tank 2 (Fig. B8/1). - Check visually the level. - If necessary add windscreen washer liquid (See chapter : LUBRICANTS AND FUEL in paragraph : 3 - MAINTENANCE) by filler port 3 (Fig.
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B11 - B ATTERY ELECTROLYTE LEVEL B11/1 CHECK Check the electrolyte level in each cell of the battery. If the lift truck is working in a high temperature environment, check the level more frequently than every 50 hours service. - Open the I.C. engine bonnet. - Open battery cowl 1 (Fig.
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B14 - T RANSMISSION UNIVERSAL JOINT B14/1 GREASE Clean and lubricate the following points with grease (See chapter : LUBRICANTS AND FUEL in paragraph : 3 - MAINTENANCE) and remove the surplus of grease. 1 - Lubricators of the universal joint I.C. engine / Angle gear box (2 lubricators) (Fig.
C - EVERY 250 HOURS SERVICE Carry out the operations described previously as well as the following operations. C1 - F AN BELT TENSION C1/1 CHECK - ADJUST - Open the I.C. engine bonnet. - Check the belt for signs of wear and cracks and change if necessary (See chapter : FILTERS CARTRIDGES AND BELTS in paragraph : 3 - MAINTENANCE).
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C3 - C OMPRESSOR BELT TENSION PTION AIR CONDITIONING C3/1 CHECK - ADJUST - Open the engine bonnet. - Unscrew the fastening screws 1 (Fig. C3/1). - Lay down the protective guard 2 (Fig. C3/1). - Check the belt for signs of wear and cracks and change if necessary (See chapter : FILTERS CARTRIDGES AND BELTS in paragraph : 3 - MAINTENANCE).
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C6 - C AB VENTILATION FILTER PTION AIR CONDITIONING CHANGE - Lift up protective casing 1 (Fig. C6). - Lift out cabin ventilation filter 2 (Fig. C6) and fit new replacement filter (See chapter : FILTERS CARTRIDGES AND BELTS in paragraph : 3 - MAINTENANCE). - Refit the protective casing.
D - EVERY 500 HOURS SERVICE Carry out the operations described previously as well as the following operations. D1 - I.C. ENGINE OIL D1/1 DRAIN D2 - I.C. ENGINE OIL FILTER CHANGE Place the lift truck on level ground, let the I.C. engine run at idle for a few minutes, then stop the I.C.
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D3 - D RY AIR FILTER CARTRIDGE D3/1 CHANGE In case of use in a heavily dust laden atmosphere, there are pre-filtration cartridges, see chapter : FILTERS CARTRIDGES AND BELTS in paragraph : 3 - MAINTENANCE. Also, the checking and cleaning periodicity of the cartridge must be reduced (up to 250 hours in a heavily laden dust atmosphere and with pre-filtration).
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D5 - F UEL FEED PUMP D5/1 CLEAN - Open the bonnet. - Loosen connection 1 (Fig. D5/1), lift hose 2 (Fig. D5/1) and protect the aperture. - Remove connection 3 (Fig. D5/2) and lift strainer (Fig. D5/2). - Carefully clean the strainer and connection using a brush soaked in clean diesel fuel and dry them with a low pressure jet of compressed air.
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D7 - H YDRAULIC RETURN OIL FILTER CARTRIDGE CHANGE Stop the I.C. engine and remove the pressure from the circuits by acting on the hydraulic controls. Thoroughly clean the outside of the filter and its surroundings before any intervention in order to prevent any risk of polluting the hydraulic circuit. - Place a container under hydraulic drain filter 1 (Fig.
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D9 - P ARKING BRAKE MECHANISM GREASE - Clean and grease articulation axles 1 (Fig. D9) with grease (See chapter : LUBRICANTS AND FUEL in paragraph : 3 - MAINTENANCE). D10 - C AB VENTILATION FILTER CLEAN - Lift up protective casing 1 (Fig. D10). - Lift out cabin ventilation filter 2 (Fig.
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D12 - F RONT AND REAR AXLE DIFFERENTIAL OIL DRAIN Place the lift truck on level ground with the engine stopped and the differential oil still warm. Dispose the drain oil in an ecological manner. - Place a container under drain plugs 1 (Fig. D12) and unscrew the plugs. - Remove level plug 2 (Fig.
E - EVERY 1000 HOURS SERVICE Carry out the operations described previously as well as the following operations. E1 - F UEL TANK E1/1 CLEAN While carrying out these operations, do not smoke or work near a flame. Place the lift truck on level ground with the I.C. engine stopped. - Inspect the parts susceptible to leaks in the fuel circuit and in the tank.
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E3 - T RANSMISSION OIL E3/1 DRAIN E4 - T RANSMISSION HOUSING STRAINER CLEAN MLT 629/730 Série A MLT 629/730 Turbo Série A MLT 629/633/730 -120 LS Série A MLT 633/730 LS Turbo Série A MT 732/932 Série A MT 732 Turbo Série A Place the lift truck on level ground with the I.C.
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MLT 633/730 -120 LS POWERSHIFT Série A E3/5 MLT 730 Turbo POWERSHIFT Série A Place the lift truck on level ground with the I.C. engine stopped, the transmission oil still warm. DRAINING THE OIL - Place a container under drain plug 1 (Fig. E3/5) and under cover 2 (Fig. E3/6) and unscrew the drain plug.
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E5 - A NGLE GEAR BOX OIL E5/1 DRAIN Place the lift truck on level ground with the I.C. engine stopped, the angle gear box oil still warm. - Place a container under drain plug 1 (Fig. E5/1) and unscrew the plug. - Remove dipstick 2 (Fig.
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FILLING UP THE OIL E6/3 - Clean and refit drain plug 1 (Fig. E6/1) (Tightening torque 29 to 39 N.m). - Fill up with oil (See chapter : LUBRICANTS AND FUEL in paragraph : 3 - MAINTENANCE) by filler port 4 (Fig. E6/2). Use a clean container and funnel and clean the underside of the oil drum before filling.
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E10 - F RONT AND REAR WHEELS REDUCERS OIL DRAIN Place the lift truck on level ground with the I.C. engine stopped and the reducers oil still warm. Dispose the drain oil in an ecological manner. - Drain and change each front wheel reducer. - Place drain plug 1 (Fig.
F - EVERY 2000 HOURS SERVICE Carry out the operations described previously as well as the following operations. F1 - C OOLING LIQUID F1/1 DRAIN These operations are to be carried out if necessary or every two years at the beginning of winter.
G - OCCASIONAL MAINTENANCE G1 - F UEL SYSTEM G1/1 BLEED These operations are to be carried out only in the following cases : - A component of the fuel system replaced or drained. - A drained tank. - Running out of fuel. Ensure that the level of fuel in the tank is sufficient, turn the ignition key to notch 1 to establish electrical contact and bleed in the following order : - Open the I.C.
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- Lift the wheel until it comes off the ground and put in place the safety support under the axle (Fig. G2/2). G2/2 For this operation, we advise you to use the hydraulic jack MANITOU Reference 505 507 and the safety support MANITOU Reference 554 772. - Completely unscrew the wheel nuts and remove them.
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G3 - L IFT TRUCK Do not tow the lift truck at more than 25 km/h. - Put the forward/reverse lever and the gear shift in neutral (As model of lift truck). - Release the parking brake. - Put the warning lights on. - If the I.C.
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G5 - L IFT TRUCK ON A PLATFORM G5/1 TRANSPORT Ensure that the safety instructions connected to the platform are respected before the loading of the lift truck and that the driver of the means of transport is informed about the dimensions and the weight of the lift truck (See chapter : CHARACTERISTICS in paragraph : 2 - DESCRIPTION).
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G6 - F RONT HEADLAMPS ADJUST RECOMMENDED SETTING (As per standard ECE-76/756 76/761 ECE20) Set to - 2% of the dipped beam in relation to the horizontal line of the headlamp. ADJUSTING PROCEDURE - Place the lift truck unloaded and in the transport position and perpendicular to a white wall on flat, level ground (Fig.
H - EVERY TWO YEARS (OPTION AIR CONDITIONING) WARNING : NEVER TRY TO REPAIR ANY ANOMALIES YOURSELF. TO RECHARGE A CIRCUIT, ALWAYS CONTACT YOUR DEALER WHO HAS THE APPROPRIATE SPARE PARTS, TECHNICAL TRAINING AND NECESSARY TOOLS. - Do not open the circuit under any circumstances as this would cause the coolant to be lost. - The cooling circuit contains a gas which can be dangerous under certain conditions.
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A D A P T A B L E A D A P T A B L E A T T A C H M E N T S A T T A C H M E N T S I N O P T I O N O N I N O P T I O N O N T H E R A N G E...
INTRODUCTION - A wide range of attachments studied and perfectly adapted to your lift truck is available and guaranteed by the manufacturer. - The attachments are delivered with a load chart concerning your lift truck. The operator's manual and the load chart should be kept in the places provided in the lift truck.
PICKING UP THE ATTACHMENTS A - A TTACHMENT WITHOUT HYDRAULICS AND HAND LOCKING DEVICE B - A TTACHMENT WITHOUT HYDRAULICS AND HYDRAULIC LOCKING DEVICE PTION MLT 629/730 Série A MT 732/932 Série A MT 732 Turbo Série A C - A TTACHMENT WITHOUT HYDRAULICS AND HYDRAULIC LOCKING DEVICE PTION MLT 629/730 Turbo Série A...
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A - A TTACHMENT WITHOUT HYDRAULICS AND HAND LOCKING DEVICE TAKING UP AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely. - Check that the locking pin and the clip are in position in the bracket (Fig.
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B - A TTACHMENT WITHOUT HYDRAULICS AND HYDRAULIC LOCKING DEVICE PTION MLT 629/730 Série A MT 732/932 Série A MT 732 Turbo Série A TAKING UP AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely.
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C - A TTACHMENT WITHOUT HYDRAULICS AND HYDRAULIC LOCKING DEVICE PTION MLT 629/730 Turbo Série A MLT 629/633/730 -120 LS Série A MLT 633/730 LS Turbo Série A MLT 633/730 -120 LS POWERSHIFT Série A MLT 730 Turbo POWERSHIFT Série A TAKING UP AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage.
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D - H YDRAULIC ATTACHMENT AND HAND LOCKING DEVICE MLT 629/730 Série A MT 732/932 Série A MT 732 Turbo Série A TAKING UP AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely.
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E - H YDRAULIC ATTACHMENT AND HAND LOCKING DEVICE MLT 629/730 Turbo Série A MLT 629/633/730 -120 LS Série A MLT 633/730 LS Turbo Série A MLT 633/730 -120 LS POWERSHIFT Série A MLT 730 Turbo POWERSHIFT Série A TAKING UP AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage.
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F - H Y D R A U L I C AT TA C H M E N T A N D H Y D R A U L I C L O C K I N G D E V I C E PTION MLT 629/730 Série A MT 732/932 Série A...
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G - H Y D R A U L I C AT TA C H M E N T A N D H Y D R A U L I C L O C K I N G D E V I C E PTION MLT 629/730 Turbo Série A MLT 629/633/730 -120 LS Série A...
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EFUSE BALE CLAMP - PBD 30 MT S3 - Reference : 556374 Nominal load capacity : 1700 Kg Width : 2100 mm Weight : 755 Kg ILTING BALE CLAMP - PBB 30 MT S2 - Reference : 469818 Nominal load capacity : 3,8 m3 / 800 Kg Width : 1600 mm Finger...
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RANE JIB - P 600 MT S3 - Reference : 653228 Nominal load capacity : 600 Kg Weight : 170 Kg RANE JIB - P 4000 MT S2 - Reference : 653226 Nominal load capacity : 4000 Kg / 1200 Kg Weight : 210 Kg RANE JIB WITH WINCH...
ATTACHMENT SHIELDS ORK PROTECTOR Reference : 227801 UCKET PROTECTOR NOTE : Always ensure that the width of the protector you choose is less than or equal to the width of the bucket. Reference : 206734 (1375 mm) Reference : 206726 (2000 mm) Reference : 206732 (1500 mm) Reference...
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