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Lincoln Electric MAXsa 10 Operator's Manual

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IM2062
06/2017
REV01
MAXsa™ 10 CONTROLLER
OPERATOR'S MANUAL
ENGLISH
THE LINCOLN ELECTRIC COMPANY
22801 St. Clair Ave., Cleveland Ohio 44117-1199 USA
www.lincolnelectric.eu

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  • Page 1 IM2062 06/2017 REV01 MAXsa™ 10 CONTROLLER OPERATOR’S MANUAL ENGLISH THE LINCOLN ELECTRIC COMPANY 22801 St. Clair Ave., Cleveland Ohio 44117-1199 USA www.lincolnelectric.eu...
  • Page 2 08008 Barcelona SPAIN Hereby declare that equipment: K2803, Power Wave AC/DC 1000 SD K2444, CE Filter K2814, MAXsa 10 Controller K2626, MAXsa 19 Controller K2370, MAXsa 22 Feed Head K2312, MAXsa 29 Feed Head (Sales codes may contain suffixes and prefixes.)

  • Page 3: Table Of Contents

    12/05 THANKS! For having chosen the QUALITY of the Lincoln Electric products.  Please Examine Package and Equipment for Damage. Claims for material damaged in shipment must be notified immediately to the dealer.  For future reference record in the table below your equipment identification information. Model Name, Code &...

  • Page 4: Technical Specifications

    Technical Specifications MAXsa™ 10 CONTROLLER INPUT VOLTAGE AND CURRENT MODEL VOLTAGE* INPUT AMPS* K2814-3 40VDC PHYSICAL DIMENSIONS HEIGHT (mm) WIDTH (mm) DEPTH (mm) WEIGHT (kg) 11,3 TEMPERATURE RANGES OPERATING TEMPERATURE RANGE (ºC) STORAGE TEMPERATURE RANGE (ºC) -10 to +40 -40 to +85 IP23 Insulation Class *When not driving a motor English...

  • Page 5: Electromagnetic Compatibility (Emc)

    Lincoln Electric. Before installing the machine, the operator must check the work area for any devices that may malfunction because of electromagnetic disturbances.

  • Page 6: Safety

    Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this equipment. Read and understand the following explanations of the warning symbols. Lincoln Electric is not responsible for damages caused by improper installation, improper care or abnormal operation.

  • Page 7: Installation Instructions

    CYLINDER MAY EXPLODE IF DAMAGED: Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and pressure used. Always keep cylinders in an upright position securely chained to a fixed support. Do not move or transport gas cylinders with the protection cap removed.
  • Page 8 Cross-seam Adjuster both located on the bottom of the MAXsa 10 Controller. Wire Straightener Welding Nozzle If either of these is to be used with the MAXsa 10 Welding Cables Welding Cable Terminal Controller, the end-user must provide the 115VAC input...
  • Page 9 Interfacing to the MAXsa™ 10 Using the Controller as a Hand-held Pendant: Remove the 4 screws from the MAXsa 10 Controller Controller that hold the cover. See Figure #2. The MAXsa 10 Controller is a versatile controller. The Remove the 2 screws that hold the pendant in the User Interface can be removed and used as a hand-held brackets.
  • Page 10 Auxiliary Input Power Connection Instructions Use the appropriate size leads, at least 14AWG – 2wire with ground Remove two Phillips Head screws on right side of front panel of hinged door to access terminal strip. Remove a plug button and install a box connector to provide strain relief for the input power leads.
  • Page 11 As shipped, the MAXsa™ 10 has Remove one of the plug buttons located on the the auxiliary supply blocks (terminal strip blocks #48 bottom of the MAXsa 10 Controller control box and English English...
  • Page 12 END OPTIONS configurations in the MAXsa™ 10 Controller. See Figure #5. Remove all input power to the MAXsa 10 Controller including any auxiliary power supplies. Remove the wire duct cover to gain access to the leads on the right side of the terminal strip.
  • Page 13 Connection Diagram: Single Arc System Figure #6 Connection Diagrams for Additional Configurations (Multi- Arc and Parelleled Power Sources) are in the Power Wave AC/DC 1000SD Operators Manual English English...
  • Page 14 ® Installation Instructions for MAXsa™10 Being used with Power Wave AC/DC SD WARNING ELECTRI SHOCK Can kill.  Turn the supply power OFF at the disconnect switch before working on this equipment.  Do not touch electrically hot parts.  Only qualified personnel should install, use or service this equipment.

  • Page 15: Operation Instruction

    Operation Instruction STATUS LIGHT PENDANT CONNECTOR MAXsa™ 22 or 29 WIRE DRIVE CONNECTOR (14-PIN) ® POWER WAVE AC/DC 1000 ARCLINK CONNECTOR FLUX HOPPER CONNECTOR TC-3 TRAVEL CARRIAGE CONNECTOR ACCESS HOLE Figure #7: Input & Output Connections MODEL SELECT PANEL (MSP) DISPLAY VOLTS CONTROL VOLTS DISPLAY VOLTS INDICATOR...
  • Page 16 Power-up Sequence Wire Feeder Setup Use the INCH DOWN pushbutton to insert wire into the feed mechanism. WARNING Prior to inserting the wire make sure that the “Touch Sense” option is disabled. (P.15 in the Setup Menu). When power is first applied to the machine the MODE SELECT Display reads “MAXsa Initializing...”.
  • Page 17 displayed. These parameters can be adjusted with the control knobs below each display. NEW PICTURE!!!! NOTE: CC Modes will show AMPS in the upper left display. CV Modes will show wire feed speed and the WFS indicator will be lit. Frequency/Balance Control FREQUENCY ADJUST Press the WELD MODE selector until the...
  • Page 18 more information regarding the configuration of multiple SEARCHING FOR A WELD MODE arc systems. To search for a mode, press and release the control Weld Sequence knob while the WELD MODE indicator is lit. Another way to search for a mode is to turn the control knob until The weld sequence defines the weld procedure from “Weld Mode Search”...
  • Page 19 START WFS/AMPS START VOLTS End Options Operation START TIME Pressing the Arc Start/End Options Pushbutton after UPSLOPE TIME scrolling through the Start Options will illuminate the END OPTIONS LED and the Downslope Time End Options parameter will show on the MSP Display. The downslope, crater, and burnback parameters are AGGIUNGERE NUOVA FOTO!!!! used to define the end of the weld sequence.
  • Page 20 Accessing the Setup Menu welding, or if a fault is displayed. To resume welding, exit the Setup Menu. PREFERENCE SELECTION Scroll through the Preference list by rotating the Control Knob. Press the Right Button to edit the selected preference. PREFERCE CHANGE Scroll through the preference options by rotating the Control Knob.
  • Page 21 User Defined Parameters Parameter Name and Description Exit Setup Menu This option is used to exit the setup menu. When P.0 is displayed, press the Left Button to exit the setup menu. Wire Feed Speed Units This option selects which units to use for displaying wire feed speed. English = inches/minute wire feed speed units (default).
  • Page 22 P.23 Trigger Fan-Out For Sub-Arc Lead Arc machines only. Allows the Lead Arc MAXSA™ 10 to control all machine triggers in a multi-arc system. No = Only the machine connected to the MAXSA™10 can be triggered on and off (default). Yes = All machines in the system can be triggered on and off simultaneously.
  • Page 23 restored from or saved to that memory. If an attempt is made to save or restore a dis- abled memory, a message will be displayed on the lower display indicating the memory number is disabled. In multi-head systems, this parameter disables the same memory buttons on both feed heads. This parameter can only be accessed using Power Wave Manager software.
  • Page 24 Touch Sense The displays will return to the idle state in preparation for the next weld The Touch Sense option, when enabled, allows the operator to feed the wire forward until it touches the workpiece. When contact to the work is made, the wire will stop and the flux hopper (if used) will activate to put flux around the wire and fill the flux feed system.
  • Page 25 Memory saving can be optionally disabled using Lockout Levels. If the user attempts to save a procedure to Parameters are constrained by the machine limitations memory location that is locked, the Mode Select Panel or by memory limits. When the Memory Limits are will briefly display "Memory Save is DISABLED!".
  • Page 26 For any maintenance or repair operations it is set. recommended to contact the nearest technical service center or Lincoln Electric. Maintenance or repairs Press the selected Memory when all limits are set to performed by unauthorized service centers or personnel desired values.
  • Page 27 We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose,...

  • Page 28: Weee

    WEEE 07/06 Do not dispose of electrical equipment together with normal waste! In observance of European Directive 2002/96/EC on Waste Electrical and Electronic Equipment (WEEE) and its implementation in accordance with national law, electrical equipment that has reached the end of its life must be collected separately and returned to an environmentally compatible recycling facility.

  • Page 29: Electrical Schematic

    Electrical Schematic WIRING DIAGRAM NOTE: this diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a partiuclar code is pasted inside the machine on one of the enclosure panels. If the diagram is ellegible, write to the Service Department for a raplacement.

  • Page 30: Suggested Accessories

    K2370-x MAXsa 22 Wire Drive K2814-x MAXsa 10 Controller/User interface K2683-xx Control Cable (5 pin- 5pin) – power source to MAXsa 10 K1785-xx Control Cable (14 pin- 14pin) – MAXsa 10 to Wire Drive OPTIONAL KITS K2312-x MAXsa 29 Wire Drive (for Fixture builders)

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