Lincoln Electric AutoDrive 19 Operator's Manual
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Lincoln Electric AutoDrive 19 Operator's Manual

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Operator's Manual
AutoDrive
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Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
IM10087
| Issue D ate Feb-19
© Lincoln Global, Inc. All Rights Reserved.
®
19 CONTROLLER
For use with machines having Code Numbers:
11730

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Summary of Contents for Lincoln Electric AutoDrive 19

  • Page 1 Operator’s Manual AutoDrive ® 19 CONTROLLER For use with machines having Code Numbers: 11730 Register your machine: www.lincolnelectric.com/register Authorized Service and Distributor Locator: www.lincolnelectric.com/locator Save for future reference Date Purchased Code: (ex: 10859) Serial: (ex: U1060512345) IM10087 | Issue D ate Feb-19 ©...
  • Page 2 THANK YOU FOR SELECTING A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES. DON’T get too close to the arc. LINCOLN ELEC TRIC. Use corrective lenses if necessary to stay a reasonable distance away from the arc. READ and obey the Safety Data PLEASE EXAMINE CARTON AND EQUIPMENT FOR Sheet (SDS) and the warning label DAMAGE IMMEDIATELY...
  • Page 3 W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 2.d. All welders should use the following procedures in order to 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
  • Page 4 SAFETY ELECTRIC SHOCK ARC RAYS CAN BURN. CAN KILL. 3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover plates to protect your electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or not touch these “hot”...
  • Page 5 SAFETY WELDING AND CUTTING CYLINDER MAY EXPLODE IF SPARKS CAN CAUSE DAMAGED. FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used 6.a. Remove fire hazards from the welding area. If and properly operating regulators designed for this is not possible, cover them to prevent the welding sparks the gas and pressure used.
  • Page 6 SAFETY 5. Toujours porter des lunettes de sécurité dans la zone de PRÉCAUTIONS DE SÛRETÉ soudage. Utiliser des lunettes avec écrans lateraux dans les zones où lʼon pique le laitier. Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS Page –––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– Installation........................Section A Technical Specifications....................A-1 Safety Precautions ......................A-2 Welding Voltage, Mechanical Hazards .................A-2 Location and Mounting ....................A-2 High Frequency Protection....................A-2 AutoDrive® 19 Controller Description ................A-3 Connection Diagrams..................A-4 Thru A-6 ________________________________________________________________________________ Operation.........................Section B Safety Precautions .......................B-1 Design Features ........................B-1 Common Welding Abbreviations ...................B-1 Product Description.

  • Page 8: Installation

    INSTALLATION TECHNICAL SPECIFICATIONS: AutoDrive 19 Controller ® INPUT VOLTAGE & CURRENT PHYSICAL SIZE• TEMPERATURE RATING Dimensions Model Voltage* Input Amps* Height Width Depth Weight Operating Storage K3004-1 40VDC 8.8 in. 10.38 in 3.12 in. 7 Lbs 14°F to 104°F -40°F to 185°F (224 mm) (264 mm) (80 mm) (3.2 Kg.) (-10°C to 40°C) (-40°C to 85°C)

  • Page 9: Safety Precautions

    INSTALLATION SAFETY PRECAUTION LOCATION AND MOUNTING WARNING The AutoDrive® 19 is IP23 rated for use in an outdoor environment. The AutoDrive® 19 Controller should not ELECTRIC SHOCK can kill. be subjected to falling water during use nor should any • Only a qualified electrician should parts of it be submerged in water.

  • Page 10: Autodrive® 19 Controller Description

    Provides power and communication to the robotic controller. 4. 14 PIN CONNECTOR: Provides motor power, tach feedback, solenoid drive and electrode sense (67) between the AutoDrive 19 controller and the wire feeder. SELECTING A WIRE DRIVE 5. EXTERNAL I/O CONNECTOR:...
  • Page 11 INSTALLATION AutoDrive® 19 Controller...
  • Page 12 INSTALLATION AutoDrive® 19 Controller...
  • Page 13 INSTALLATION AutoDrive® 19 Controller...

  • Page 14: Operation

    OPERATION SAFETY PRECAUTIONS DESIGN FEATURES Read this entire section of operating instructions • Digital communications for accurate and reliable per- before operating the machine. formance. WARNING • PC Boards are potted for environmental protection. • IP23 Environmental Rating for use in outdoor envi- ELECTRIC SHOCK can kill.

  • Page 15: Product Description

    OPERATION PRODUCT DESCRIPTION GENERAL PHYSICAL DESCRIPTION The AutoDrive 19 Controller is a wire feeder con- ® troller designed to operate in a Power Wave ® automat- ed system and is responsible for relaying wire feed commands to an AutoDrive series Wire Drive. It is connected to the Power Wave ®...

  • Page 16: Accessories

    ACCESSORIES OPTIONS AND ACCESSORIES available at www.lincolnelectric.com Follow these steps: 1. Go to www.lincolnelectric.com 2. In the Search field type EX.XXX and click on the Search icon (or hit ʻEnterʼ on the keyboard). 3. On the Results page, scroll down to Literature Request in the list and click on it.

  • Page 17: Maintenance

    MAINTENANCE SAFETY PRECAUTIONS ROUTINE MAINTENANCE WARNING • Check weld cables and control cables for cuts. ELECTRIC SHOCK can kill. • Do not touch electrically live parts such as output terminals or internal PERIODIC MAINTENANCE wiring. • When inching, electrode and drive •...

  • Page 18: Troubleshooting

    HOW TO USE TROUBLESHOOTING GUIDE WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 19 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual USING THE STATUS LED TO TROUBLESHOOT SYSTEM PROBLEMS The AutoDrive™ 19 is equipped with a Status Light. If a problem occurs it is important to note the condition of the status lights. Therefore, prior to cycling power to the system, check the power source status light for error sequences as noted below.
  • Page 20 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION ARCLINK SYSTEM ERROR CODES Err 81 Motor Overload (long 1. The wire drive motor has over- term) heated. Check that the electrode slides easily through feed system. 2.
  • Page 21 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION ARCLINK SYSTEM ERROR CODES Err 84 Shutdown #2 is open. 1.This refers to the ʻgreenʼ I/O con- nector on the bottom of the con- troller.
  • Page 22 1. The electrode is rusty or dirty. feeding but drive rolls turning. Use only clean electrode. Use quality electrode, like L-50 or L- 56 from Lincoln Electric. 2. The contact tip is partially melted If all recommended possible areas of or has spatter. Replace the con- misadjustment have been checked tact tip.
  • Page 23 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION OUTPUT PROBLEMS Wire feed speed consistently oper- 1. The wire feeder gear setting is ates at the wrong value. not properly set. Verify that the software setting matches the gear mounted.

  • Page 24: Diagrams

    DIAGRAMS AutoDrive® 19 Controller...
  • Page 25 DIAGRAMS AutoDrive® 19 Controller...
  • Page 26 Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. WARNING electrode with skin or wet clothing. Insulate yourself from work and ground. Spanish AVISO DE No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el bajo carga con la piel o ropa mojada.
  • Page 27 Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or WARNING Use ventilation or exhaust to remove guards off. fumes from breathing zone. Spanish Los humos fuera de la zona de res- AVISO DE Desconectar el cable de alimentación No operar con panel abierto o...
  • Page 28 Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice.

This manual is also suitable for:

11730

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