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Operator's Manual
MAXsa
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Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
IM10126
| Issue D ate Jun-13
© Lincoln Global, Inc. All Rights Reserved.
19 MSA
™
For use with machines having Code Numbers:
11886
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Related Manuals for Lincoln Electric MAXsa 19 MSA
Summary of Contents for Lincoln Electric MAXsa 19 MSA
- Page 1 Operator’s Manual MAXsa 19 MSA ™ For use with machines having Code Numbers: 11886 Register your machine: www.lincolnelectric.com/register Authorized Service and Distributor Locator: www.lincolnelectric.com/locator Save for future reference Date Purchased Code: (ex: 10859) Serial: (ex: U1060512345) IM10126 | Issue D ate Jun-13 ©...
- Page 2 THANK YOU FOR SELECTING A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES. LINCOLN ELEC TRIC. DON’T get too close to the arc. Use corrective lenses if necessary to stay a reasonable distance away from the arc. READ and obey the Material Safety PLEASE EXAMINE CARTON AND EQUIPMENT FOR Data Sheet (MSDS) and the warning DAMAGE IMMEDIATELY...
- Page 3 American Welding Society, P.O. Box 351040, Miami, Florida 33135 or ELECTRIC AND CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” MAGNETIC FIELDS MAY booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. BE DANGEROUS BE SURE THAT ALL INSTALLATION, OPERATION, 2.a.
- Page 4 SAFETY ELECTRIC SHOCK ARC RAYS CAN BURN. CAN KILL. 3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover plates to protect your electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or not touch these “hot”...
- Page 5 SAFETY WELDING AND CUTTING CYLINDER MAY EXPLODE IF SPARKS CAN CAUSE DAMAGED. FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used 6.a. Remove fire hazards from the welding area. If and properly operating regulators designed for this is not possible, cover them to prevent the the gas and pressure used.
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Page 6: Table Of Contents
TABLE OF CONTENTS Page –––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– Installation........................Section A Technical Specifications....................A-1 Safety Precautions ......................A-2 Welding Voltage, Mechanical Hazards .................A-2 Location and Mounting ....................A-2 High Frequency Protection....................A-2 Component Description....................A-3 Interfacing to the MAXsa™ 19 MSA ................A-4 Connection Diagrams....................A-4 Status Light .......................A-5 ________________________________________________________________________________ Operation.........................Section B Safety Precautions .......................B-1 Design Features ........................B-1 Common Welding Abbreviations ...................B-1... -
Page 7: Installation
INSTALLATION TECHNICAL SPECIFICATIONS: MAXsa™ 19 MSA INPUT VOLTAGE & CURRENT PHYSICAL SIZE• TEMPERATURE RATING Dimensions Model Voltage* Input Amps* Height Width Depth Weight Operating Storage K3172-1 40VDC 8.8 in. 10.38 in 3.12 in. 7 Lbs 14°F to 104°F -40°F to 185°F (224 mm) (264 mm) (80 mm) -
Page 8: Safety Precautions
INSTALLATION SAFETY PRECAUTION LOCATION AND MOUNTING WARNING The MAXsa™ 19 MSA will operate in harsh environ- ments and can be used outdoors with an IP 23 rating. ELECTRIC SHOCK can kill. Even so, it is important that simple preventative mea- •... -
Page 9: Interfacing To The Maxsa™ 19 Msa
INSTALLATION INTERFACING TO THE MAXsa™ 19 MSA The MAXsa™ 19 MSA is a versatile controller designed to operate in a Power Wave AC/DC 1000 ® SD system and is responsible for relaying wire feed commands to a MAXsa™ 29 Wire Drive. It is connect- ed to the Power Wave AC/DC 1000 SD by a K2683-xx ®... -
Page 10: Status Light
INSTALLATION FIGURE A.2 - MAXsa™ 19 MSA COMPONENT DESCRIPTION External I/O Connector Status 14 Pin Connector To Wire Drive ArcLink Connector To Power Source COLD INCH SWITCH Cold inch will feed @ MAXsa™ 10 speed. STATUS LIGHT The Status Light is a two color LED that indicates the system condition. -
Page 11: Operation
OPERATION SAFETY PRECAUTIONS DESIGN FEATURES Read this entire section of operating instructions • Digital communications for accurate and reliable per- before operating the machine. formance. WARNING • PC boards are potted in epoxy for the ultimate in out- door protection. ELECTRIC SHOCK can kill. -
Page 12: Product Description
OPERATION PRODUCT DESCRIPTION GENERAL PHYSICAL DESCRIPTION The MAXsa™ 19 MSA is a versatile controller designed to operate in a Power Wave ® AC/DC 1000 SD system and is responsible for relaying wire feed commands to a MAXsa™ wire drive. It is connected to the Power Wave ®... -
Page 13: Accessories
ACCESSORIES OPTIONS AND ACCESSORIES available at www.lincolnelectric.com Follow these steps: 1. Go to www.lincolnelectric.com 2. In the Search field type E9.181 and click on the Search icon (or hit ʻEnterʼ on the keyboard). 3. On the Results page, scroll down to Literature Request in the list and click on it. -
Page 14: Maintenance
MAINTENANCE SAFETY PRECAUTIONS ROUTINE MAINTENANCE WARNING • Check weld cables and control cables for cuts. ELECTRIC SHOCK can kill. • Do not touch electrically live parts such as output terminals or internal PERIODIC MAINTENANCE wiring. • When inching, electrode and drive •... -
Page 15: Troubleshooting
HOW TO USE TROUBLESHOOTING GUIDE WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual. - Page 16 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual USING THE STATUS LED TO TROUBLESHOOT SYSTEM PROBLEMS The MAXsa™ 19 MSA is equipped with a Status Light. If a problem occurs it is important to note the condition of the status lights. Therefore, prior to cycling power to the system, check the power source status light for error sequences as noted below.
- Page 17 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION ARCLINK SYSTEM ERROR CODES Err 81 Motor Overload (long 1. The wire drive motor has over- term) heated. Check that the electrode slides easily through feed system. 2.
- Page 18 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION ARCLINK SYSTEM ERROR CODES Err 6311 Unstable or “noisy” wire 1. Check the cables and connec- feed speed (WFS) feed- tions to the Wire Drive. back signal.
- Page 19 1. The electrode is rusty or dirty. feeding but drive rolls turning. Use only clean electrode. Use quality electrode, like L-50 or L- 56 from Lincoln Electric. 2. The contact tip is partially melted If all recommended possible areas of or has spatter. Replace the con- misadjustment have been checked tact tip.
- Page 20 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION OUTPUT PROBLEMS Wire feed speed consistently oper- 1. The wire feeder gear setting is ates at the wrong value. not properly set. Verify that the software setting matches the gear mounted.
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Page 21: Diagrams
DIAGRAMS MAXsa™ 19 MSA... - Page 22 DIAGRAMS MAXsa™ 19 MSA...
- Page 23 NOTES MAXsa™ 19 MSA...
- Page 24 NOTES MAXsa™ 19 MSA...
- Page 25 NOTES MAXsa™ 19 MSA...
- Page 26 Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. WARNING electrode with skin or wet clothing. Insulate yourself from work and ground. Spanish No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el AVISO DE bajo carga con la piel o ropa mojada.
- Page 27 Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or WARNING Use ventilation or exhaust to remove guards off. fumes from breathing zone. Spanish Los humos fuera de la zona de res- Desconectar el cable de alimentación No operar con panel abierto o AVISO DE...
- Page 28 Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice.