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DRUM SANDER
MODEL G1066/G1066Z/G1079
INSTRUCTION MANUAL
Model G1066
Model G1066Z
COPYRIGHT © MAY, 2002 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE
MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE
MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT
DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
PRINTED IN TAIWAN
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Table of Contents
Related Manuals for Grizzly G1066
Summary of Contents for Grizzly G1066
- Page 1 WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED.
- Page 2 WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. •...
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Page 3: Table Of Contents
CRANK HANDLE ...12 G1066Z CONTROL PANEL ...12 ADJUSTMENTS DRUM ALIGNMENT ...13-15 PRESSURE ROLLERS ...16 DUST SCOOP ...17 V-BELT ALIGNMENT ...17 PAPER REPLACEMENT G1066/G1079 ...18-19 PAPER REPLACEMENT G1066Z ...19 DUST COLLECTION ...20 CONVEYOR BELT ...21 OPERATIONS G1066Z CONTROL PANEL ...22 TEST RUN ...23 G1066/G1079 ...23... -
Page 4: Safety
G1066/G1066Z/G1079 Drum Sander VISITORS... - Page 5 13. NEVER OVERREACH. Keep proper foot- ing and balance at all times. G1066/G1066Z/G1079 Drum Sander 14. MAINTAIN TOOLS WITH CARE. Keep 15. DISCONNECT TOOLS before servicing 16. REDUCE THE RISK OF UNINTENTION-...
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Page 6: Safety Rules For The Drum Sander
As with all power tools, there is danger associated with the G1066/G1066Z/G1079 Drum Sanders. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this tool with respect and caution to lessen the possibility of operator injury. -
Page 7: Circuit Requirements
All sanders feature motors that draw approx. 3 amps under load. The Model G1066/G1066Z should be fused at 30 amps. The Model G1079 should be fused at 15 amps. Make sure the wiring in your circuit is rated to handle the amperage draw from your machine. -
Page 8: Extension Cords
Always repair or replace extension cords when they become worn or damaged. Wiring Diagram The Model G1066/G1066Z/G1079 comes pre- wired for 220 volt operation. Wiring diagrams are provided at the back of this manual should it be necessary to repair or revise the wiring. Always consult a qualified electrician when doing any electrical work on this equipment. -
Page 9: General Information
Commentary We are proud to offer the Grizzly Model G1066/G1066Z/G1079 Drum Sander. Your machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer... -
Page 10: Unpacking
If you need assistance determining whether you need to file a freight claim, or with the procedure to file one, please contact our Customer Service. The Model G1066/G1066Z/G1079 is a heavy machine (approx. 430 and 285 lb. shipping weights respectively). DO NOT over-exert yourself while unpacking or moving your machine—get assistance. -
Page 11: Hardware Recognition Chart
Use this chart to match up hardware pieces during the assembly process! Thumb ⁄ Screw ⁄ ⁄ Screw ⁄ ⁄ Setscrew ⁄ Washer 10mm 12mm 16mm G1066/G1066Z/G1079 Drum Sander Lock Countersunk Phillips Phillips Head Head Screw Screw Carriage Bolt Head Bolt Lock Washer ⁄ ⁄... -
Page 12: Clean Up
Remove this protective coating with a sol- vent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. Avoid chlo- rine-based solvents as they may damage painted surfaces should they come in contact. -
Page 13: Assembly
Failure to do so could result in injury. G1066/G1066Z/G1079 Drum Sander The Model G1066/G1079 Drum Sander comes equipped with two 4'' dust ports as shown in Figure 2. Apply double sided tape between the plastic dust ports and the sheet metal cover, then secure in place with sheet metal screws. -
Page 14: Crank Handle
Use the ⁄ "-18 x 1" hex bolts and washers to secure the control arm to the sander body as shown in Figure 4. Figure 4. Control panel attached to base unit. G1066/G1066Z/G1079 Drum Sander... -
Page 15: Adjustments
Failure to com- ply may result in serious personal injury. Drum Alignment For the Model G1066/G1066Z/G1079 Drum Sander to function properly, the sanding drums must be aligned in two directions: (1) perpendic- ular to feed direction (Figures 5 and 6) and (2) parallel to the conveyor belt. - Page 16 Do not over tighten the lock nuts. The bearing blocks can break if over tightened. For Models G1066/G1079 repeat steps 1-3 for the other drum. Tighten the lock nuts. Model G1066Z has micro-adjustment knobs on the sides of the machine for rear drum adjustments.
- Page 17 In the same manner, mark the height of the table in relation to the body of the sander. Both of these marks will indicate this exact table position (we will refer to it as reference height #1).
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Page 18: Pressure Rollers
These adjustments should be used as a starting point. Once you are familiar and comfortable with the adjustment procedures, you should experi- ment to arrive at the best settings for your specif- ic application. G1066/G1066Z/G1079 Drum Sander... -
Page 19: Dust Scoop
Figure 12. Location of dust scoop bolts. G1066/G1066Z/G1079 Drum Sander The sanding drums are driven by two V-Belts on the Models G1066 & G1066Z and one V-Belt on the Model G1079. The V-Belts must have proper tension for proper power transmission. Proper... -
Page 20: Paper Replacement G1066/G1079
Paper Replacement G1066/G1079 The Model G1066/G1079 is designed for 6" wide sandpaper rolls. The outfeed sanding drum is wrapped in felt to slightly increase the drum diam- eter and to provide a smooth sanded surface. The felt should be 1" from the edge of the drum to allow room for the tape to adhere. -
Page 21: Paper Replacement G1066Z
The spring clip does not have to be driven completely on. • Changing sandpaper is easier with the help of another person. G1066/G1066Z/G1079 Drum Sander Paper Replacement G1066Z The Model G1066Z is designed for 3" wide hook and loop sandpaper rolls. -
Page 22: Dust Collection
Flex-hose is recommended because it will ease removal of the sanding head cover when paper changes and adjustments are necessary. Grizzly offers 4" flex- hose to connect this machine to a dust collection system. The flex-hose easily attaches with a 4"... -
Page 23: Conveyor Belt
Allen Head Screws Roller Adjustment Bolt Figure 16. Location of conveyor adjustments. G1066/G1066Z/G1079 Drum Sander If the conveyor belt tracks toward the right side, turn the adjustment bolt located at the infeed right corner. Turning this bolt counter- clockwise will make the sanding belt move to the left. -
Page 24: Operations
NOTICE The following section was designed to give instructions on the basic operations of this drum sander. However, it is in no way com- prehensive of every drum sander applica- tion. WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal training to maximize the potential of your drum sander. -
Page 25: Test Run
G1066/G1066Z/G1079 Drum Sander G1066/G1079 Your new Model G1066/G1079 Drum Sander is a relatively simple piece of equipment to set up and run. Under most sanding conditions, a normal cut is no more than ⁄... -
Page 26: G1066Z
Mark a squiggly pencil line on a board and sand it to test for even sanding. Look for uniform removal of the line. If the line is not removed uniformly, refer to the Adjustments section earlier in the instruction manual. G1066/G1066Z/G1079 Drum Sander... -
Page 27: Choosing Sandpaper
The general rule of thumb is to sand a workpiece with progressively higher grit numbers, with no one grit increase of more than 50. The Model G1066/G1066Z/G1079 allows you to place two different grit sandpapers on each drum.The first drum should have a coarser grit than the second. -
Page 28: Maintenance
Failure to do this may result in seri- ous personal injury. General Make a habit of inspecting your Model G1066/G1066Z/G1079 each time you use it. Check for the following conditions and repair or replace when necessary. • Loose mounting bolts. -
Page 29: Bearing Replacement
Replace bearing as follows: Remove the roller housing from the drum sander and clamp it tightly in a bench vise. Insert the screwdriver into the center hole of the bearing as shown in Figure 18. Lever the bearing until it turns perpendicular to the housing. -
Page 30: Closure
However, due to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. -
Page 31: G1066 Data Sheet
Customer Service #: (570) 326-3806 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G1066 DRUM SANDER Design Type ...Floor Model Overall Dimensions: Height ...43" Width...34 Depth ...37" Shipping Weight ...430 lbs. Net Weight ...389 lbs. Crate Size ...39 Footprint ...34... -
Page 32: G1066 Parts Breakdown
G1066 STAND & TABLE ELEVATION -30- G1066/G1066Z/G1079 Drum Sander... - Page 33 G1066 FEED BELT & TABLE G1066/G1066Z/G1079 Drum Sander -31-...
- Page 34 G1066 DRUM & ROLLER MECHANISM -32- G1066/G1066Z/G1079 Drum Sander...
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Page 35: G1066 Parts List
LEFT ROLLER END GUARD P1066051 ROLLER BRACKET PFH11 FLT HD SCREW P1066058 SPECIAL BOLT P1066059 RIGHT GUARD P1066060 SPECIAL BOLT G1066/G1066Z/G1079 Drum Sander G1066 PARTS LIST P1066061 P1066062 P1066064 65A P1066065A DRIVE ROLLER 65B P1066065B IDLE ROLLER P1066066 PSS07 P1066068 P1066069... -
Page 36: G1066 Wiring Diagram
-34- G1066/G1066Z/G1079 Drum Sander... -
Page 37: G1066Z Data Sheet
...Easy Access Control Panel w/Load Meter ...External Micro-Adjustment On Outfeed Drum ...Uses 3" Wide Hook and Loop Sandpaper ...Variable Speed Conveyor ...Improved Dust Collection G1066/G1066Z/G1079 Drum Sander MACHINE DATA MODEL G1066Z Specifications, while deemed accurate, are not guaranteed. SHEET ⁄... -
Page 38: G1066Z Parts Breakdown
G1066Z -36- G1066/G1066Z/G1079 Drum Sander... - Page 39 G1066Z G1066/G1066Z/G1079 Drum Sander -37-...
- Page 40 G1066Z -38- G1066/G1066Z/G1079 Drum Sander...
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Page 41: G1066Z Parts List
KEY 5 x 5 x 20 P1066043 DRIVE CHAIN P1066044 SPROCKET PSS11 SETSCREW P1066046 MOTOR BRACKET PSB05 CAP SCREW PW06 FLAT WASHER G1066/G1066Z/G1079 Drum Sander ⁄ "-16 ⁄ " ⁄ " ⁄ " ⁄ "-18 x ⁄ " 65A P1066065A 65B P1066065B ⁄... - Page 42 DRIVE SHAFT BRACKET DIRECTION LABEL CAP SCREW ⁄ "-20 x SETSCREW 10"-24 x FIXING PLATE CAP SCREW ⁄ "-18 x SELF TAP SCR #10 x TABLE HEIGHT SCALE G1066/G1066Z/G1079 Drum Sander ⁄ " ⁄ " ⁄ " " ⁄ " ⁄ "...
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Page 43: G1066Z Wiring Diagram
G1066/G1066Z/G1079 Drum Sander -41-... -
Page 44: G1079 Data Sheet
Pressure Rollers (3) ...Rubber -42- MACHINE DATA Requires Sanding Rolls 6" Wide Specifications, while deemed accurate, are not guaranteed. SHEET ⁄ " ⁄ " ⁄ " L x 30" W x 34" H ⁄ " ⁄ " ⁄ ⁄ G1066/G1066Z/G1079 Drum Sander... -
Page 45: G1079 Parts Breakdown
G1079 STAND & TABLE ELEVATION G1066/G1066Z/G1079 Drum Sander -43-... - Page 46 G1079 FEED BELT & TABLE -44- G1066/G1066Z/G1079 Drum Sander...
- Page 47 G1079 DRUM & ROLLER MECHANISM G1066/G1066Z/G1079 Drum Sander -45-...
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Page 48: G1079 Parts List
SANDING PAPER ROLLS SETSCREW M6-1.0 x 8 V BELT B-60 FELT FOR SANDING DRUM DUST DEFLECTOR MOTOR CORD G1079 ID/WARING LABEL DONT STAND BEHIND LABEL SMALL GRIZZLY LOGO G1066/G1066Z/G1079 Drum Sander ⁄ " ⁄ " ⁄ " ⁄ " ⁄... -
Page 49: G1079 Wiring Diagram
G1066/G1066Z/G1079 Drum Sander -47-... -
Page 50: Troubleshooting
Pressure roller spring tension incorrect Drum height incorrect in relation to pressure rollers For your safety, turn switch “off” and dis- connect the machine from power source before any troubleshooting. Please refer to the adjustment section to make correc- tions. G1066/G1066Z/G1079 Drum Sander... -
Page 51: Maintenance Notes
Maintenance Notes Maintenance Performed Date Approximate Hours Of Use G1066/G1066Z/G1079 Drum Sander -49-... -
Page 52: Warranty And Returns
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. - Page 53 Do you think your purchase represents good value? ___Yes Would you recommend Grizzly Imports to a friend? ___Yes Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than three times. ___Yes Comments:_________________________________________________...
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