Arctic Cat ATV 250 Utility 2009 Service Manual page 58

9. Install the low/reverse clutch dog and spacer
washer; then install the reverse gear and reverse
gear thrust washer. At this point, the driveshaft is
ready for installation.
10. Apply clean engine oil to the assembled shafts and
gears; then install the countershaft and driveshaft
simultaneously into the transmission case.
11. Install the low/reverse shift fork into the
low/reverse clutch dog; then install the shift cam
into the transmission case and engage the shift
fork pawl in the appropriate shift cam groove.
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12. Install the high shift fork into the high clutch dog;
then engage the shift fork pawl into the appropri-
ate shift cam groove.
13. Install the shift fork shaft making sure that the
shift fork pawls remain engaged in the shift cam;
then install the shift cam stopper ball, spring,
seal/washer, and plug. Tighten to 20 ft-lb.
14. Install the shift shaft making sure to align the tim-
ing mark between the two marks on the shift cam.
15. Install the two alignment pins, gasket, and trans-
mission case cover and secure with eight cap
screws. Tighten in a crisscross pattern to 20 ft-lb.
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KM700
3
KM619A
KM702A
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