Safety Precautions; Unintended Machine Movement; Flammable Cleaning Solvents; Fluid Under Pressure - Danfoss PVG 32 Service Manual

Proportional valve group
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Service Manual
PVG 32 Proportional Valve Group
Introduction

Safety precautions

Acronyms

6 |
©
Danfoss | February 2017
Always consider safety precautions before beginning a service procedure. Protect yourself and others
from injury. Take the following general precautions whenever servicing a hydraulic system.

Unintended machine movement

W
Warning
Unintended movement of the machine or mechanism may cause injury to the technician or bystanders.
To protect against unintended movement, secure the machine or disable/disconnect the mechanism
while servicing.

Flammable cleaning solvents

W
Warning
Some cleaning solvents are flammable. To avoid possible fire, do not use cleaning solvents in an area
where a source of ignition may be present.

Fluid under pressure

W
Warning
Escaping hydraulic fluid under pressure can have sufficient force to penetrate your skin causing serious
injury and/or infection. This fluid may also be hot enough to cause burns. Use caution when dealing with
hydraulic fluid under pressure. Relieve pressure in the system before removing hoses, fittings, gauges, or
components. Never use your hand or any other body part to check for leaks in a pressurized line. Seek
medical attention immediately if you are cut by hydraulic fluid.

Personal safety

W
Warning
Protect yourself from injury. Use proper safety equipment, including safety glasses, at all times.

Hazardous material

W
Warning
Hydraulic fluid contains hazardous material. Avoid prolonged contact with hydraulic fluid. Always
dispose of used hydraulic fluid according to state and federal environmental regulations.
This table provides a definition of commonly used terms.
P = Proportional V = Valve
PVP
PVPV/M
PVB
PVLA
PVLP
PVS/PVSI
PVAS (PVP, PVPV/M)
Pump side module
Pump side module
Basic module
Anti-cavitation valve
Shock and anti-cavitation valve
End plate
Assembly kit for PVP, PVPV/M
11039167 | AX00000031en-US0301

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Questions and answers

Александр
March 5, 2025

После нескольких поворотов катка гидравлика уходит в аварию при перезагрузке снова срабатывает несколько раз и останавливается в аварии.

1 comments:
Mr. Anderson
March 5, 2025

The Danfoss PVG 32 hydraulic system could go into fault mode after several turns of the roller due to the following possible causes:

1. Contamination in Hydraulic Oil – Dirt or debris in the oil can affect valve operation.
*Check*: Take an oil sample.
*Corrective Action*: Flush the system and refill with clean, filtered fluid per OEM specifications.

2. Air in Hydraulic Pilot Lines – Air trapped in the signal lines can cause unstable operation.
*Check*: Inspect for air in the signal lines.
*Corrective Action*: Bleed air from the hose connection at the valve section.

3. Low Hydraulic Oil Supply – Insufficient oil can cause pressure drops and improper function.
*Check*: Verify fluid level in the reservoir.
*Corrective Action*: Refill with clean, filtered fluid per OEM specifications.

4. Faulty Hydraulic Remote Actuator – A malfunctioning actuator can lead to inconsistent valve response.
*Check*: Measure signal pressure from the remote hydraulic controller.
*Corrective Action*: Repair or replace the actuator.

5. External Hydraulic Pilot Pressure Too Low – If pressure is too low, the main spool may not function properly.
*Check*: Measure external pilot pressure from the pilot pump and check for restrictions.
*Corrective Action*: Ensure the pilot pressure meets the required specifications.

6. Leaking or Burst Supply Hose – A damaged hose can lead to pressure loss and system faults.
*Check*: Inspect supply lines to the valve stack.
*Corrective Action*: Repair or replace damaged hoses.

These potential causes should be systematically checked and corrected to restore proper system operation.

This answer is automatically generated

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