CONTENTS
1. READ THIS FIRST ........................................................................................................................................... 1
2. GENERAL......................................................................................................................................................... 2
3. TECHNICAL INFORMATION ........................................................................................................................... 2
3.1. Technical data ........................................................................................................................................... 2
3.2. Wiring diagram .......................................................................................................................................... 3
3.3. Construction .............................................................................................................................................. 4
3.4. Assembly ................................................................................................................................................... 5
3.5. Description of operation ............................................................................................................................ 9
3.6.2.1. Using error log .......................................................................................................................... 11
3.6.2.2. Erasing error log ....................................................................................................................... 12
3.6.3. Calibration menu .............................................................................................................................. 12
4. SERVICE INSTRUCTIONS ............................................................................................................................ 14
4.1. Measurements and tests ......................................................................................................................... 14
4.1.1. Z001 Main circuit card ..................................................................................................................... 14
4.1.1.1. Primary rectifier ........................................................................................................................ 14
4.1.1.2. IGBT ......................................................................................................................................... 14
4.1.1.3. Overheat protection .................................................................................................................. 16
4.1.2. Secondary rectifier ........................................................................................................................... 17
4.1.3. Cooling fans ..................................................................................................................................... 17
4.1.4. Safety tests ...................................................................................................................................... 17
4.2.2. Secondary rectifier ........................................................................................................................... 18
4.2.3. Secondary power rail ....................................................................................................................... 18
4.3. Calibration procedure .............................................................................................................................. 19
4.4. Final testing ............................................................................................................................................. 20
4.4.1. Load bank test ................................................................................................................................. 20
4.4.2. Test welding ..................................................................................................................................... 21
5. NOTES ........................................................................................................................................................... 22
Kemppi Oy