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Master S
400, 500
Operating manual
Bruksanvisning
Gebrauchsanweisung
Manual de instrucciones
Käyttöohje
Manuel d'utilisation
Manuale d'uso
Gebruiksaanwijzing
Brugsanvisning
Instrukcja obsługi
Manual de utilização
Инструкции по эксплуатации
Bruksanvisning
操作手册
EN
DA
DE
ES
FI
FR
IT
NL
NO
PL
PT
RU
SV
ZH
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Table of Contents
Related Manuals for Kemppi Master S 400
Summary of Contents for Kemppi Master S 400
- Page 1 Master S 400, 500 Operating manual Bruksanvisning Gebrauchsanweisung Manual de instrucciones Käyttöohje Manuel d’utilisation Manuale d’uso Gebruiksaanwijzing Brugsanvisning Instrukcja obsługi Manual de utilização Инструкции по эксплуатации Bruksanvisning 操作手册...
- Page 3 OPERATING MANUAL English...
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Page 4: Table Of Contents
........................Master S 400, 500... -
Page 5: Introduction
(OCV) below 35 volts. Master S 400 and 500 models can also operate in constant voltage (CV) mode as a parent power supply for Kemppi voltage sensing wire feed systems and in-line TIG solutions – such as ArcFeed and MasterTig LT 250. -
Page 6: Machine Introduction
13. Positive (+) pole connection socket 14. Main switch (ON/OFF) 15. Mains power cable 16. Remote control connector Display cover comes standard with Master S 400 and 500. It protects the panel form sparks, dust and scratches. Master S 400, 500... -
Page 7: Installation
It is the responsibility of the installer or user of the equipment to ensure, by consultation with the distribution network operator if necessary, that the equipment is connected only to a supply with a short-circuit power Ssc greater than or equal to 4.0 MVA. © Kemppi Oy / 1418... -
Page 8: Welding And Earth Return Cable Connections
MMA welding, as well as carbon arc gouging, is possible with Master S power sources. Separate models including cellulose welding characteristic are also available. See 'Ordering codes' . 3.1.2 TIG welding For TIG welding a separate TIG-torch with gas valve is required. See 'Ordering codes' . Master S 400, 500... -
Page 9: Operation Functions
10. Welding Mode. Press to select TIG or MMA mode. Light indicates the selection. 11. Remote Control. Press to select remote or panel control. Light indicates remote control. • Long press (> 3 s) activates setup function. © Kemppi Oy / 1418... -
Page 10: Activation And Setup Parameter Adjustment
Voltage Reduction Device (VRD) Master S 400 and 500 contain a voltage reduction device (VRD), which reduces the open- circuit voltage below 35 V. This reduces the risk of electric shock in particularly dangerous environments, such as closed or damp spaces. VRD is activated through the setup menu. -
Page 11: Mma Welding
When removing the slag coating, ensure you protect your eyes and face with suitable equipment. For more info, visit www.kemppi.com > Welding ABC. 3.3.1 Filler materials and equipment Master S series can be used with most of the common electrode types for DC welding. For welding with cellulosic electrodes, the optional kit should be fitted. -
Page 12: Electrode Welding Parameter Table
Ensure that the power source current setting is correct for the electrode size selected. Draw the welding face shield over your eyes. (Electronic welding face shields like Kemppi Beta 90X allow you to see the welding start point more accurately and better concentrate on the welding process. -
Page 13: Tig Welding
To stop welding, quickly pull the electrode away from the work piece. < 1.0 s Order information for the additional equipment (TIG torch) required for TIG welding can be found in 'Ordering codes' section later in this manual. © Kemppi Oy / 1418... -
Page 14: Carbon Arc Gouging
Using wireless remote: Set the desired welding current with the adjustment knob in the remote. Touch the work piece with the remote tip and at the same time touch the remote's contact surface with the electrode. Master S 400, 500... -
Page 15: Maintenance
The owner of the equipment is obliged to deliver a decommissioned unit to a regional collection centre, as per the instructions of local authorities or a Kemppi representative. By applying this you will improve the environment and human health. -
Page 16: Troubleshooting
• Check that there is enough free space around the machine for cooling air circulation. • In some cases when error occurs, the machine turns off. Then user must turn the main switch off and on again. • Check that welding circuit is open. Master S 400, 500... -
Page 17: Control Panel Error Codes
Power source is locked. Too long short circuit. Avoid long short circuits (20s). Machine stops welding. Error 13 (E13) Wrong panel type. Check the panel. Error 14 (E14) Current feedback is missing. Contact Kemppi service representative. © Kemppi Oy / 1418... -
Page 18: Ordering Codes
ORDERING CODES Master S 400 6321400 Master S 500 6321500 Master S 400 Cel including cellulose welding characteristic 632140001 Master S 500 Cel including cellulose welding characteristic 632150001 Welding cable 50 mm², 5 m 6184501H 70 mm², 5 m 6184701H Earth return cable 50 mm², 5 m... - Page 20 KEMPPI OY KEMPPI, TRADING (BEIJING) COMPANY LTD Telefax +44 (0)845 6444202 Kempinkatu 1 sales.uk@kemppi.com Room 420, 3 Zone, Building B, PL 13 No.12 Hongda North Street, KEMPPI FRANCE S.A.S. FIN-15801 LAHTI Beijing Economic Development Zone, 65 Avenue de la Couronne des Prés...