ABB Endura AZ30 series Programming Manual
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ABB Endura AZ30 series Programming Manual

Integral probe and remote transmitter combustion oxygen monitor
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Programming guide COI/AZ30E–EN Rev. D
Endura AZ30 series integral probe and remote transmitter
Combustion oxygen monitor
Proven technology for use in
hazardous area gases and
dusts
Introduction
This Programming Guide provides the following
information:
–
installation details for a remote AZ30 transmitter –
see section 4, page 11
–
probe cable, power supply and output connection
details for remote and integral AZ30 transmitters –
see section 5, page 18
–
programming, calibration and troubleshooting
information for remote and integral AZ30 transmitters
– see Section 6, page 30
Warning
The AZ30 combustion oxygen monitor is a certified
product suitable for use in hazardous area locations.
Before using this product refer to the product labeling for
details of hazardous area certification.
This Programming Guide should be used in conjunction
with the following publications:
–
Probe User Guide OI/AZ30P–EN (remote probe)
–
Probe Maintenance Guide (MI/AZ30M–EN)
The Company
We are an established world force in the design and manufacture of instrumentation for industrial process
control, flow measurement, gas and liquid analysis and environmental applications.
As a part of ABB, a world leader in process automation technology, we offer customers application expertise,
service and support worldwide.
We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled service and
support.
The quality, accuracy and performance of the Company's products result from over 100 years experience,
combined with a continuous program of innovative design and development to incorporate the latest
technology.

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Summary of Contents for ABB Endura AZ30 series

  • Page 1 Combustion oxygen monitor As a part of ABB, a world leader in process automation technology, we offer customers application expertise, service and support worldwide. We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled service and support.
  • Page 2 Refer to Section 6.4.2, page 40 Refer to Section 6.4.3, page 48 Refer to Section 6.4.4, page 49 Refer to Section 6.4.1, page 37 Menu Menu Menu Menu Calibrate Diagnostics Device Setup Menu Easy Setup Display Display Exit Select See inside back Exit Select Exit...

  • Page 3: Table Of Contents

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor Safety ............................... 3 Health & Safety ........................3 Electrical Safety – CEI/IEC 61010-1:2001-2 ................3 Symbols – CEI/IEC 61010-1:2001-2 ..................4 Product Recycling Information ....................5 Product Disposal ........................5 Restriction of Hazardous Substances (RoHS) ................
  • Page 4 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor Programming ..........................30 Navigating Menus and Parameters ..................30 Overview of Operator Pages and Menus ................31 6.2.1 Operator Pages ......................31 6.2.2 Operator Menu ......................32 Passwords and Security Options ................... 34 6.3.1 Accessing Secure Levels and Entering Passwords ............

  • Page 5: Safety

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 1 Safety 1 Safety Warning.  Installation and repair must only be carried out by the manufacturer, authorized agents or persons conversant with the construction standards for hazardous area certified equipment.

  • Page 6: Symbols - Cei/Iec 61010-1:2001-2

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 1 Safety 1.3 Symbols – CEI/IEC 61010-1:2001-2 One or more of the following symbols may appear on the equipment labelling: Protective earth (ground) terminal. Functional earth (ground) terminal. Direct current supply only.

  • Page 7: Product Recycling Information

    1.5 Product Disposal Note. The following only applies to European customers. ABB is committed to ensuring that the risk of any environmental damage or pollution caused by any of its products is minimized as far as possible. The European Waste...

  • Page 8: Restriction Of Hazardous Substances (Rohs)

    Currently, monitoring and control instruments do not fall within the scope of the RoHS Directive, however ABB has taken RoHS the decision to adopt the recommendations in the Directive as the target for all future product design and component purchasing.

  • Page 9: Safety Recommendations

    Other than the serviceable items listed in OI/AZ30P–EN, none of the instrument's components can be serviced by the user. Only personnel from ABB or its approved representative(s) is (are) authorized to attempt repairs to the system and only components formally approved by the manufacturer should be used.

  • Page 10: Key Product Safety Areas

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 2 Key Product Safety Areas 2 Key Product Safety Areas Warning. Before installation and / or maintenance refer to Fig.2.1, page 9 to familiarize yourself with:  Mains power.

  • Page 11: Flamepath Locations

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 2 Key Product Safety Areas 2.2 Flamepath Locations (see Table 2.1, page 8) * / FP (see Table 2.1, page 8) B (see Table 2.1, page 8) Safety Icons Flamepaths AC Power: 100 to 240 V AC (±10 %) 50 / 60 Hz...

  • Page 12: Overview

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 3 Overview 3 Overview The Endura AZ30 provides continuous monitoring of the oxygen content of processes located in hazardous areas, it is certified to: Class 1 zone 1 and zone 2 – gas groups IIA, IIB + H2, Class 2 zone 21 and zone 22 –...

  • Page 13: Mechanical Installation

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 4 Mechanical Installation 4 Mechanical Installation 4.1 Unpacking Caution. Visually inspect equipment for damage before installing. Do not install damaged or faulty equipment. 4.2 End of Life Disposal The transmitter contains a small lithium battery that must be removed and disposed of responsibly in accordance with local environmental regulations.

  • Page 14: Transmitter Label

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 4 Mechanical Installation 4.4.1 Transmitter Label Referring to Fig. 4.2, the transmitter label identifies: Transmitter approvals and classifications Date of manufacture Transmitter type number Power supply requirements Transmitter serial number...

  • Page 15: Remote Terminal Housing Label

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 4 Mechanical Installation 4.4.2 Remote Terminal Housing Label Referring to Fig. 4.3, the transmitter label identifies: Remote terminal housing approvals / classifications Date of manufacture Remote terminal housing type number...

  • Page 16: Installation Conditions - Transmitter

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 4 Mechanical Installation 4.5 Installation Conditions – Transmitter Note. Remote transmitter shown. Refer to Probe User Guide OI/AZ30P–EN for integral transmitter installation conditions. 55 °C (131 °F) Max. –20 °C (–4 °F)

  • Page 17: Overall Dimensions

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 4 Mechanical Installation 4.6 Overall Dimensions 4.6.1 Remote Transmitter Dimensions in mm (in.) 168 (6.6 ) 329 (12.9) 170 (6.7) (5.3) Wall- / Pipe-mount bracket shown* (includes M8 fixings) (27.6)

  • Page 18: Cable Entry Selection

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 4 Mechanical Installation 4.7 Cable Entry Selection Refer to the cable entry selection flowchart (Fig. 4.7) and Table 4.1 below to ensure the correct cable entry devices are used.

  • Page 19: Barrier Gland Requirements

     The M25 (or in. NPT) barrier cable gland must be suitable for use with the ABB 'special' 16-core cable if ordered with the AZ30 system or for any alternative cable to our specifications – see Probe User Guide OI/AZ30P–EN for cable specifications.

  • Page 20: Electrical Installation

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 5 Electrical Installation 5 Electrical Installation 5.1 Electrical Safety Warning.  The transmitter is not fitted with a switch therefore a disconnecting device such as a switch or circuit breaker conforming to local safety standards must be fitted to the final installation. It must be fitted in close proximity to the transmitter within easy reach of the operator and must be marked clearly as the disconnection device for the transmitter –...

  • Page 21: Ac Power Supply Connections

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 5 Electrical Installation Caution.  If ABB cable is not used, always route signal leads and power cables separately, preferably in earthed (grounded) metal conduit.  Make connections only as shown. ...

  • Page 22: Remote Transmitter

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 5 Electrical Installation 5.3 Remote Transmitter 5.3.1 Remote Transmitter – Power and Output Signal Connections Warning.  The transmitter must be earthed.  Isolate the incoming mains power supply cable before making connections at the transmitter.
  • Page 23 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 5 Electrical Installation 265 V AC Mains Power Earth Relay 1 Relay 2 Spare Current Output 4 to 20 mA HART* Option Board Connections** *Refer to Section 8.2, page 74 for...

  • Page 24: Remote Transmitter - Replacing The Internal Heater Fuse

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 5 Electrical Installation 5.3.2 Remote Transmitter – Replacing the Internal Heater Fuse Note. The internal fuse is a protection device for the probe heater – it is not a remote transmitter mains power isolation device.
  • Page 25 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 5 Electrical Installation Fig. 5.3 Remote Transmitter – Replacing the Internal Fuse COI/AZ30E–EN Rev. D...

  • Page 26: Remote Transmitter Terminal Housing - Probe Cable Connections

    Connections from the transmitter to the remote transmitter terminal housing are made at the factory – ensure they are not disturbed when connecting probe wires.  For non-ABB supplied probe cable, refer to Probe User Guide OI/AZ30P–EN for cable requirements. Referring to Fig. 5.5: 1.
  • Page 27 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 5 Electrical Installation Referring to Fig. 5.5: 4. Make probe cable connections to terminal plug 5. If AutoCal is fitted, make AutoCal connections to terminal plug Probe Cable Probe Cable...

  • Page 28: Integral Transmitter

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 5 Electrical Installation 5.4 Integral Transmitter 5.4.1 Integral Transmitter – Power and Output Signal Connections Warning.  The transmitter must be earthed.  Isolate the incoming mains power supply cable before making connections at the transmitter.
  • Page 29 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 5 Electrical Installation Referring to Fig. 5.7: 3. Feed the incoming AC power supply cable through cable gland 4. At terminal block make connections to the AC power supply live (brown) and neutral (blue) terminals.

  • Page 30: Integral Transmitter - Replacing The Internal Heater Fuse

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 5 Electrical Installation 5.4.2 Integral Transmitter – Replacing the Internal Heater Fuse Note. The internal fuse is a protection device for the probe heater – it is not a transmitter mains power isolation device.

  • Page 31: Integral Transmitter - Probe Connections

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 5 Electrical Installation 5.4.3 Integral Transmitter – Probe Connections Caution. Connections from the transmitter to the probe head and from the probe head to the probe are made at the factory. This section is for information only.

  • Page 32: Programming

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming 6 Programming 6.1 Navigating Menus and Parameters The four keys below the display are used to navigate the menus and execute all system commands and selections. Menu...

  • Page 33: Overview Of Operator Pages And Menus

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming 6.2 Overview of Operator Pages and Menus At power-up, Operator Page 1 is displayed – this is the normal operating state of the transmitter. The Operator Menu is accessed by pressing –...

  • Page 34: Operator Menu

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming 6.2.2 Operator Menu The Operator Menu is used to view: Operator Menu  a list of current alarms (from the Diagnostics option) Diagnostics  Operator Page 1 only, Operator Page 2 only or, if...
  • Page 35 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming Display Overview Section and Function Signals View Signals View The Signals View displays active signals and their values as a list. xx.x %O2 xx.x %O2  Values for signals that have not been configured are not xxx °C...

  • Page 36: Passwords And Security Options

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming 6.3 Passwords and Security Options Passwords can be set to enable secure end-user access at two levels: Standard and Advanced. The Service level is reserved for factory use only. The Read Only level does not require password access.
  • Page 37 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming Access Level Access Level Logout The Access Level is used to access menus at Read Only, Standard, Read Only Advanced and Service levels. Standard Advanced Service The Access Level screen is displayed by pressing...

  • Page 38: Menus

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming 6.4 Menus To access menus from an Operator Page, press (beneath the icon), select an access level and enter a user password for Standard and Advanced levels. To enter Read Only level press To scroll between top level menus, press keys.

  • Page 39: Easy Setup

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming 6.4.1 Easy Setup The Easy Setup menu contains a series of easy setup options Menu for users with Advanced level access. Easy Setup Standard and Read Only level users cannot access the Easy Setup menu.
  • Page 40 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming Parameter Comment / [Range] Default …Easy Setup Cable Length The length in metres of the cable between the probe and the remote transmitter. This length is used in the cold junction measurement to compensate for the impedance of the cable.
  • Page 41 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming Parameter Comment / [Range] Default …Easy Setup Temperature Units Selects the units to be used for all temperature values in the transmitter. °C °C °F Factory Cal. Offset Used to enter the calibration offset value supplied with the new probe / cell.

  • Page 42: Calibrate

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming 6.4.2 Calibrate Used to calibrate the sensor, select test gas types, set oxygen Menu hold action, enable automatic calibration hardware (if fitted) Calibrate and set calibration diagnostics options.
  • Page 43 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming Parameter Comment / [Range] Default …Calibrate Test Gases Configures the test gas types and values used in calibration. Test Gas 1 Type Enables the Test Gas 1 Value option.
  • Page 44 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming Parameter Comment / [Range] Default …Calibrate AutoCal Hardware Selects the type of automatic calibration hardware to be used. Hardware Type None None Disables automatic calibration functions. Internal Enabled if the (optional) built-in automatic calibration is fitted.
  • Page 45 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming Parameter Comment / [Range] Default …Calibrate …AutoCal Hardware Selects the type of automatic calibration hardware to be used. Valve Manual Control The automatic calibration solenoid valves can be energised manually.
  • Page 46 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming Parameter Comment / [Range] Default …Calibrate …Scheduled Cal. If AutoCal is fitted, calibrations can be set to run automatically at scheduled time intervals. Note. This option is not available if the AutoCal Hardware / Hardware Type is set to None.
  • Page 47 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming Parameter Comment / [Range] Default …Calibrate …Scheduled Cal. If AutoCal is fitted, calibrations can be set to run automatically at scheduled time intervals. Note. This option is not available if the AutoCal Hardware / Hardware Type is set to None.
  • Page 48 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming Parameter Comment / [Range] Default …Calibrate Cal. Diagnostics Cal. Overdue Diag. A diagnostic warning can be generated to advise when a calibration is due. Weeks [1, 2, 3 or 4]...
  • Page 49 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming Parameter Comment / [Range] Default …Calibrate …Cal. Diagnostics …Cell Diagnostics Slow Recovery Warns if the probe's recovery rate is slower than Diag. expected after a calibration or accuracy check is measured.

  • Page 50: Diagnostics

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming 6.4.3 Diagnostics Used to view diagnostic and performance (historical) data and Menu review cell diagnostics – see Section 9.1, page 83. Diagnostics Note. Diagnostics messages listed at this level do not include troubleshooting tips.

  • Page 51: Device Setup

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming 6.4.4 Device Setup Used by Advanced users to set the instrument tag, specify the Menu type of probe, select cable length, set oxygen and Device Setup temperature ranges and to setup passwords for access at all levels.

  • Page 52: Temperature Units

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming Parameter Comment / [Range] Default …Device Setup Oxygen Setup %O2 Range Hi 25.00 %O Sets the maximum oxygen concentration [0.01 to 100 % O %O2 Range Lo 0.01 %O...
  • Page 53 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming Parameter Comment / [Range] Default …Device Setup Security Setup Used to set Standard and Advanced level passwords of None up to 6 alphanumeric characters. Note. Standard and Advanced passwords are not set at the factory and must be added by the end-user(s).

  • Page 54: Display

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming 6.4.5 Display Used to set the Display Mode (lines of information displayed Menu on the Operator Pages), enable or disable Autoscroll, set the Display time and date and time and date format, select a Daylight Saving region and adjust the screen contrast.
  • Page 55 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming Parameter Comment / [Range] Default …Display …Operator Page 1 1st Line View % Oxygen % Oxygen 2nd Line View Cell Temperature Cell Temperature Cell Millivolts Control Output...
  • Page 56 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming Parameter Comment / [Range] Default …Display Operator Page 2 Specifies the type of information to be displayed on each (text) line. Display Mode Selects the number of lines of information and maximum number of characters per line displayed on the selected Operator page.
  • Page 57 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming Parameter Comment / [Range] Default …Display …Operator Page 2 3rd Line View % Oxygen Cell Temperature Cell Millivolts Cell Millivolts Control Output Bargraph Specifies the parameter represented on the bargraph.
  • Page 58 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming Parameter Comment / [Range] Default …Display Daylight Saving Sets the geographical region and daylight saving start / end times, occurrences and dates. Region Daylight saving is disabled.

  • Page 59: Process Alarm

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming 6.4.6 Process Alarm Used to setup process alarms (1 to 4) for alarm types (high / Menu low oxygen or high / low temperature), set alarm trip...

  • Page 60: Input/Output

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming 6.4.7 Input/Output Used to assign relays (1 and 2), digital I/O (1 and 2) and Menu current outputs (1 and 2). Input/Output Menus displayed at this level are dependent on the system configuration / options fitted.
  • Page 61 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming Parameter Comment / [Range] Default …Input/Output Relay 1 (2) Polarity Selects whether the relay contacts are closed or open if any of the Relay Assignment options are active (Assigned).
  • Page 62 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming Parameter Comment / [Range] Default …Input/Output …Digital I/O 1 (2) …Output Assignment Diag. – Failure Activates the output if a Failure diagnostic status is generated – see Section 9.2.1, page 84.
  • Page 63 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming Parameter Comment / [Range] Default …Input/Output …Digital I/O 1 (2) Type Selects the type of automatic calibrations started by a digital input – see Section 7.1, page 69.
  • Page 64 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming Parameter Comment / [Range] Default …Input/Output Current Output 1 Source Selects the parameter to be retransmitted by the current output. % Oxygen % Oxygen Temperature Cell mV Type Selects a linear or logarithmic output.
  • Page 65 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming Parameter Comment / [Range] Default …Input/Output …Current Output 1 Elec. Range Hi Selects the electrical range high current output value. [3.80 to 22.00 mA] 20.00 mA Elec. Range Lo Selects the electrical range low current output value.
  • Page 66 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming Parameter Comment / [Range] Default …Input/Output Current Output 2 Displayed only if an option board is fitted. Elec. Range Hi Selects the electrical range high current output value.

  • Page 67: Communication

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming 6.4.8 Communication Used to configure HART communication parameters and Menu cyclic output communication via the IrDA interface on the front Communication of the transmitter. Select Exit Parameter...
  • Page 68 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming Parameter Comment / [Range] Default …Communication Cyclic Output For diagnostic purposes, it is possible to configure the device (transmitter) to send out data values via the IrDA interface on the front of the transmitter –...

  • Page 69: Device Info

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming 6.4.9 Device Info Identifies the transmitter’s serial number, transmitter’s date of Menu manufacture, the last oxygen calibration date, the probe type, Device Info the transmitter options card (if fitted), AutoCal hardware (if fitted) and main board and software version numbers.
  • Page 70 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 6 Programming Parameter Comment / [Range] Default …Device Info Autocal Hardware The automatic calibration system configured for use with the transmitter. None None Disables automatic calibration functions. Internal Enabled if the (optional) built-in automatic calibration is fitted.

  • Page 71: Calibration

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 7 Calibration 7 Calibration Caution. Set up the test gas and reference air supplies before running a calibration – see OI/AZ30P-EN. 7.1 Overview of Calibration Procedures Procedure Calibration Type and Description...

  • Page 72: Calibrating The System

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 7 Calibration 7.2 Calibrating the System The calibration routines applicable to calibration types are identified in the right column of the following table: Start automatic calibration <Cal Type> 1-Pt AutoCal...
  • Page 73 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 7 Calibration …Calibration Procedures Waiting for Application of Test Gas (2 Point) <Cal Type> Note. The test gas used for this stage of the calibration is always Test Connect Test Gas 2 Gas 2.
  • Page 74 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 7 Calibration …Calibration Procedures Calibration completed successfully <Cal Type> 1.00 %O2 Cal Offset 0.00 mV Cal Factor 1.000 Reject Accept Accept Reject • New calibration • New calibration coefficients saved...

  • Page 75: Hart -Protocol

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 8 HART®-Protocol ® 8 HART -Protocol Endura AZ30 transmitters are HART-compatible, factory-calibrated devices. HART-Protocol enables simultaneous indication of process variables and digital communication. The 4 to 20 mA current output signal transmits process information and the digital signal is used for bi-directional communication.

  • Page 76: Hart-Protocol Connection

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 8 HART®-Protocol 8.2 HART-Protocol Connection Fig. 8.1 shows HART-Protocol connection details for transmitter installations. Note.  Current output connection details are common for both remote and integral transmitters. ...

  • Page 77: Hart Universal Commands Set

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 8 HART®-Protocol 8.3 HART Universal Commands Set Command Description Details Read Transmitter Expanded device type code. Unique Identifier Manufacturer identification code. Manufacturer device type code. Number of preambles. Revision level of HART Universal Command set implemented.
  • Page 78 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 8 HART®-Protocol Command Description Details Read Message Returns the user-defined HART message. Message can also be viewed via Communications menu on the transmitter's local HMI. Read Tag, Descriptor Returns the user-defined HART information:...

  • Page 79: Hart Common Practice Command Set

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 8 HART®-Protocol 8.4 HART Common Practice Command Set Command Description Details Read Transmitter Up to 4 slots. Each slot can be programmed to return the Variables following parameters based on the Transmitter Variable...
  • Page 80 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 8 HART®-Protocol Command Description Details Trim Primary Variable The transmitter re-calibrates the current output Zero Offset Current DAC Zero based on the externally measured primary value received. Trim Primary Variable...

  • Page 81: Device Status Information

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 8 HART®-Protocol 8.5 Device Status Information 8.5.1 Field Device Status First Byte First Bit is set to 1 Description Bit #7 Set to 1 = communications error Bit #6...

  • Page 82: Field Device Status Second Byte

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 8 HART®-Protocol 8.5.2 Field Device Status Second Byte Second Byte Description Bit #7 Field Device Malfunction  A hardware error or failure has been detected by the device. ...

  • Page 83: Additional Transmitter Status Information - Command 48

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 8 HART®-Protocol 8.5.3 Additional Transmitter Status Information – Command 48 Byte 0 Description Bit #7 Probe O sensor broken Bit #6 ADC failure Bit #5 SV (Temperature) out of range...
  • Page 84 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 8 HART®-Protocol Byte 3 Description Bit #7 Cell offset approaching limit Bit #6 Cell factor approaching limit Bit #5 Accuracy check stability failure Bit #4 Calibration stability failure Bit #3...

  • Page 85: Troubleshooting

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 9 Troubleshooting 9 Troubleshooting 9.1 Diagnostics Classification Codes Diagnostic messages and icons conforming to the NAMUR NE107 classification code are used to define information during operation and data entry – a typical diagnostic message is shown in Fig. 9.1: Process - - F070.

  • Page 86: Diagnostics Messages

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 9 Troubleshooting 9.2 Diagnostics Messages Note. Diagnostics messages are listed in order of highest priority. 9.2.1 Failure Messages Message range: F100.000 to F070.003. Status Diagnostic Possible Cause(s) Corrective Measure(s)
  • Page 87 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 9 Troubleshooting Status Diagnostic Possible Cause(s) Corrective Measure(s) Icon Message ––F088.009–– THERMOCOUPLE Thermocouple wired incorrectly. Correct wiring. REVERSED Correct wiring ––F086.010–– Check wiring. COLD JUNCTION FAILED Replace cold junction sensor.
  • Page 88 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 9 Troubleshooting Status Diagnostic Possible Cause(s) Corrective Measure(s) Icon Message ––F076.047–– INTERNAL COMMS Switch power to transmitter off and ERROR then on again. Temporary or permanent hardware Cycle power. If failure.

  • Page 89: Out Of Specification Messages

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 9 Troubleshooting 9.2.2 Out of Specification Messages Message range: S068.040 to S048.005 Status Diagnostic Message Possible Cause(s) Corrective Measure(s) Icon Displayed ––S068.040–– Modify ambient temperature. INTERNAL TEMP. Replace cartridge.
  • Page 90 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 9 Troubleshooting Status Diagnostic Message Possible Cause(s) Corrective Measure(s) Icon Displayed ––S054.011–– CELL WARMING UP Cell temperature is below 690 °C Wait for cell temperature to reach Wait for cell (1274 °F).

  • Page 91: Maintenance Messages

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 9 Troubleshooting 9.2.3 Maintenance Messages Message range: M042.029 to M022.020 Status Diagnostic Message Possible Cause(s) Corrective Measure(s) Icon Displayed ––M042.029–– Check gas connections. ACCURACY CHECK STABILITY FAILED Cell input measurement is too Repeat accuracy check.
  • Page 92 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 9 Troubleshooting Status Diagnostic Message Possible Cause(s) Corrective Measure(s) Icon Displayed ––M030.021–– TEST GAS 1 NOT Check test gas lines. Test gas cylinder empty. PRESENT Replace test gas cylinder.

  • Page 93: Check Function Messages

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 9 Troubleshooting 9.2.4 Check Function Messages Message range: C020.041 to M002.0XX Status Diagnostic Message Possible Cause(s) Corrective Measure(s) Icon Displayed ––C020.041–– SIMULATION MODE Exit simulation mode before using in Transmitter is in simulation mode.
  • Page 94 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 9 Troubleshooting Status Diagnostic Message Possible Cause(s) Corrective Measure(s) Icon Displayed ––C012.023–– TEST GAS VALVES IN TEST MODE Calibration in progress. No action required. Valves under manual control. No action req'd ––C010.024––...

  • Page 95: Performance Log

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 9 Troubleshooting 9.3 Performance Log 9.3.1 Log Entries Information displayed in the Performance Log is derived from the values obtained during calibration routines. When the Performance Log is selected, an icon ( in Fig.

  • Page 96: Performance Log Codes

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 9 Troubleshooting 9.3.2 Performance Log Codes Parameter Comment / Range Type The calibration type, represented as an icon – see Table 9.6, page 93:  Calibration  Failed Cal ...
  • Page 97 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 9 Troubleshooting Parameter Comment / Range Recovery Rate Calibration / The maximum recorded rate of change of the calculated oxygen value when the Accuracy Check test gas is removed and the measurement returns to the process value.

  • Page 98: Remote Computer Connection

    10 Remote Computer Connection 10 Remote Computer Connection 10.1 Utility Software for PC When communication between the device and a remote PC is made (using the IrDA adaptor and ABB Service Port Switch software) ABB Utility Software enables:  cyclic data and parameter data to be downloaded and saved to a compatible spreadsheet application such as Excel –...

  • Page 99: Connecting The Irda Port

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 10 Remote Computer Connection 10.3 Connecting the IrDA Port The IrDA adaptor enables communication between the device and a PC via a port selected at the Service Port Swtch.

  • Page 100: Cyclic Data

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 10 Remote Computer Connection 10.5 Cyclic Data Cyclic data can be saved and output to a spreadsheet or as text. The update rate and data groups enabled for output are selected at the Communication / Cyclic Output menu.
  • Page 101 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 10 Remote Computer Connection To run a Signals and Alarm parameter dump: 1. Launch a terminal application. 2. Configure the terminal application to communicate with the COM port specified previously in the Service Port Switch –...

  • Page 102: Remote Hmi (Human Machine Interface)

    HMI. 10.8 HART Client Note. Any standard HART application can be used via the infrared interface and the ABB Service Port Switch. All communications are handled automatically with no need for a HART modem.

  • Page 103: Spares And Accessories

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 11 Spares and Accessories 11 Spares and Accessories 11.1 Documentation & Software Part No. Description MI/AZ30M–EN Maintenance Guide Download* the guide from: www.ABB.com/analytical-instruments *Enter this address in your browser and then type MI/AZ30M–EN in the search box.

  • Page 104: System Specification

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 12 System Specification 12 System Specification Hazardous Area Certifications ATEX and IECEx: Certified for use in Class I Zone 1 and Zone 2 – gas groups IIA, IIB + H2, Class II Zone 21 and Zone 22 –...
  • Page 105 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 12 System Specification Emissions and immunity Conforms to EN61326-1:2006 Safety General safety Conforms to EN61010-1: 2001 Approvals and safety certification CE mark cFMus ATEX EAC (Russia) COI/AZ30E–EN Rev. D...

  • Page 106: Transmitter Specification

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 13 Transmitter Specification 13 Transmitter Specification Hazardous Area Certifications Transmitter II 2 GD Ex d IIB +H2 Gb (Ta –20 to 55 °C) Ex tb IIIC T 85 °C Db IP66 (Ta –20 to 55 °C) IP66 Certified Component IECEx BAS12.0050U...
  • Page 107 Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 13 Transmitter Specification Threaded entries Gland entries (certified): Power and signals gland entries: 3 x M20 or (optional) in NPT Remote terminal housing cable gland entry: 1 x M25 or (optional)

  • Page 108: Analog Outputs

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor 13 Transmitter Specification Digital Inputs/Outputs Number: 2 (optional) Type: User-configurable as either input or output Input: Volt-free contact Output: Transistor switch capable of sinking 220 mA Low output, < 2 V DC...
  • Page 109 Provide online / offline device configuration, online monitoring of measurement values and diagnostic states FDT v1.2.1 compliant Works with FDT framework packages (for example, ABB Asset Vision Basic) Compliant with suitable framework tools (for example, SDC 625 and Simatic PDM tools)

  • Page 110: Appendix A - Ec Declaration Of Conformity

    Endura AZ30 series integral probe and remote transmitter Combustion oxygen monitor Appendix A – EC Declaration of Conformity Appendix A – EC Declaration of Conformity Certificates can be downloaded via the following links / QR codes or by searching their titles (including " ") on our web site (www.abb.com):...
  • Page 111 Refer to Section 6.4.5, page 52 Refer to Section 6.4.6, page 57 Refer to Section 6.4.7, page 58 Refer to Section 6.4.8, page 65 Refer to Section 6.4.9, page 67 Diagnostics Menu Menu Menu Menu Menu Display Process Alarm Input/Output Communication Device Info From inside...
  • Page 112 Stonehouse to purchase orders, the agreed particulars Controllers & Recorders Gloucestershire GL10 3TA shall prevail. ABB does not accept any — Single and Multi-loop Controllers responsibility whatsoever for potential — Circular Chart and Strip Chart Recorders errors or possible lack of information in this —...

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