Eaton Power Xpert 9395P-1200 Installation And Operation Manual
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Eaton Power Xpert 9395P-1200 Installation And Operation Manual

Eaton Power Xpert 9395P-1200 Installation And Operation Manual

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Eaton
Power Xpert
9395 High Performance (9395P-1200) UPS
®
®
1200 kVA, 1200 kW
Installation and Operation Manual
For use with Three UPM (675–900 kVA) and Four UPM (1000–1200 kVA) UPS Models

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Summary of Contents for Eaton Power Xpert 9395P-1200

  • Page 1 Eaton Power Xpert 9395 High Performance (9395P-1200) UPS ® ® 1200 kVA, 1200 kW Installation and Operation Manual For use with Three UPM (675–900 kVA) and Four UPM (1000–1200 kVA) UPS Models...

  • Page 2: Important Safety Instructions

    U.S. Environmental Protection Agency. All other trademarks are property of their respective companies. ECopyright 2016 Eaton, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton.

  • Page 3: Table Of Contents

    ..............3-32 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 4 ........... . 6-21 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 5 ................P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 6 ................. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 7 ..........4-36 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 8 ................7-14 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 9 ..............P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 10 TABLE OF CONTENTS This page intentionally left blank. viii P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 11: Introduction

    The FI-UPM matches the UPS in style and color. There are two Eaton 9395P-1200 UPS model configurations: Three UPM UPS Three UPM UPS Plus 1 FI-UPM P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 12: Configurations

    UPM rated for a maximum of 300 kW (900 kW total maximum for three UPMs) ISBM SECTION UPM SECTION Figure 1‐1. Eaton 9395P-1200 Three UPM UPS P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 13: Three Upm Plus 1 Ups

    Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.

  • Page 14: Ups Standard Features

    Protection Agency voluntary program that helps businesses and individuals save money and protect our climate through superior energy efficiency. Learn more at http://www.energystar.gov. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 15: Options And Accessories

    All UPSs in the distributed bypass system must contain the same number of UPMs. Mixed UPS kVA ratings are not permitted. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 16: Input Output Module Configuration

    At the completion of the time period, the unit defaults back to Energy Saver mode. If the High Alert command is received during the time period, the timer will be restarted. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 17: Variable Module Management System And High Alert Modes

    PredictPulse requires a Power Xpert Gateway Card (PXGX) ® connectivity card in an X-Slot communication bay and an Environmental Monitoring Probe (EMP) for battery temperature/humidity monitoring. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 18: Battery System

    UPS, but is not required for normal operation. NOTE The Eaton 9395P-1200 system can trip a maximum of six battery cabinets total. This applies to both the 1085 standard and High Rate series batteries. If more than six battery cabinets in total are needed in a separate UPM battery configuration, DO NOT hook up the shunt trips.

  • Page 19: Symbols, Controls, And Indicators

    This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 20: For More Information

    All other countries: Please use the following e-mail for manual comments, suggestions, or to report a technical error in this manual. E-ESSDocumentation@eaton.com 1-10 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 21: Safety Warnings

    (95 % maximum). Le système n’est pas conçu pour une utilisation extérieure. Toutes les sources d’alimentation doivent être débranchées avant de procéder à l’installation et à l’entretien. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 22 Ne pas installer ni faire fonctionner l’onduleur près d’une source de chaleur au gaz ou à l’électricité. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 23 Si ces instructions ne sont pas suivies, des dommages au câblage et à son canal surviendront. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 24 SAFETY WARNINGS This page intentionally left blank. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 25: Section I - Installation

    Section I Installation P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 26 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 27: Ups Installation Plan And Unpacking

    Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.

  • Page 28: Installation Considerations

    Table 3‐1 includes the weights of the heaviest cabinet configuration. Actual weights may be less due to the installed configuration. Weights are in kilograms (pounds). P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 29 Maximum Relative Humidity: 95%, non-condensing (see section 3.2.1) NOTE If Eaton battery cabinets are located in the same room as the UPS, the battery cabinet environmental requirements supersede the UPS requirements. Operating temperatures above the recommended range will result in decreased battery life and performance, and will reduce or void the battery warranty. Refer to Eaton's Terms and Conditions of Sale with Battery Replacement Coverage and the Battery Replacement Price Book for more information.
  • Page 30 33.1 (113) (CSS) 750 kW 380/380 415/415 Eaton 9395P-1200/675 675 kVA 400/400 28.7 (98) (CSS) 675 kW 380/380 NOTE CSS = Continuous Static Switch P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 31: Figure 3-1. Ups Cabinet Dimensions - Three Upm (Front View)

    UPS INSTALLATION PLAN AND UNPACKING 1880 [74.0] 3576.9 [140.8] Dimensions are in millimeters [inches]. Figure 3‐1. UPS Cabinet Dimensions – Three UPM (Front View) P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 32: Figure 3-2. Ups Cabinet Dimensions - Four Upm (Front View)

    Figure 3‐2. UPS Cabinet Dimensions – Four UPM (Front View) [32.7] [1.6] Dimensions are in millimeters [inches]. [35] Figure 3‐3. UPS Cabinet Dimensions (Right Side View) P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 33: Figure 3-4. Isbm Section Dimensions (Front View)

    1705 [67.1] Dimensions are in millimeters [inches]. Figure 3‐4. ISBM Section Dimensions (Front View) 1880 [74.0] Figure 3‐5. UPM Section Dimensions (Front View) P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 34: Figure 3-6. Upm Section Dimensions (Top View)

    Dimensions are in millimeters [inches]. Figure 3‐6. UPM Section Dimensions (Top View) Front Dimensions are in millimeters [inches]. Figure 3‐7. ISBM Section Dimensions (Top View) P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 35: Figure 3-8. Isbm Section Dimensions (Bottom View)

    [73.7] 2444 1029 [96.2] [40.5] 1007 [39.6] Dimensions are in millimeters [inches]. Front Figure 3‐9. Three UPMs Center of Gravity - Front View P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 36: Figure 3-10. Four Upms Center Of Gravity - Front View

    784 [30.9] 3XUPM INSTALLED 365 [14.4] 915 [36.0] Side View Figure 3‐11. UPS Center of Gravity - Side View (Three and Four UPMs) 3-10 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 37: Ups System Power Wiring Preparation

    There is no additional connection point for a neutral conductor. The output of this UPS will not directly support phase to neutral loads. 3-11 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 38 Because of the future upgradability to a fully rated 1200 kVA UPS with the addition of the FI-UPM, the UPS wiring is specified for 1200 kVA in Table 3‐7 and Table 3‐8. 3-12 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 39 Figure 6‐5 . NOTE Bypass wiring data is not applicable to IOM configurations. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cable Routing Requirements Conduit applications: * Each conduit must have a Positive, Negative, and Ground conductor.
  • Page 40 Figure 6‐6 . NOTE Bypass wiring data is not applicable to IOM configurations. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cable Routing Requirements Conduit applications: * Each conduit must have a Positive, Negative, and Ground conductor.
  • Page 41 (3) Phases, (1) Ground Minimum Conductor Size AWG or kcmil Number per Phase (each) NOTE Callout letters , and map to Figure 6‐7 . 3-15 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 42 (3) Phases, (1) Ground AWG or Minimum Conductor Size kcmil Number per Phase (each) NOTE Callout letters , and map to Figure 6‐8 . 3-16 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 43 Figure 6‐5 . NOTE Bypass wiring data is not applicable to IOM configurations. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cable Routing Requirements Conduit applications: * Each conduit must have a Positive, Negative, and Ground conductor.
  • Page 44 (3) Phases, (1) Neutral, (1) Ground AWG or Minimum Conductor Size kcmil Number per Phase (each) NOTE Callout letters , and map to Figure 6‐7 . 3-18 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 45 Figure 6‐5 . NOTE Bypass wiring data is not applicable to IOM configurations. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cable Routing Requirements Conduit applications: * Each conduit must have a Positive, Negative, and Ground conductor.
  • Page 46 (3) Phases, (1) Neutral, (1) Ground AWG or Minimum Conductor Size kcmil Number per Phase (each) NOTE Callout letters , and map to Figure 6‐5 . 3-20 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 47 Figure 6‐5 . NOTE Bypass wiring data is not applicable to IOM configurations. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cable Routing Requirements Conduit applications: * Each conduit must have a Positive, Negative, and Ground conductor.
  • Page 48 Tightening further will risk breaking or twisting the stud. Figure 4‐8 through Figure 4‐11 show the location of the intercabinet power cable terminals inside the UPS. 3-22 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 49 UPM AC Input, UPM Battery Input, UPM AC Conical Washer 180500037-080 Output UPM AC Input, UPM Battery Input, UPM AC 180200001-05 Output 3-23 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 50 NOTE Customer ground, sized in accordance with NEC Table 250.122, can be run in any conduit listed in Table 3‐20. NOTE Bypass terminations are not applicable to IOM configurations. 3-24 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 51 Conduit is sized to accommodate one neutral conductor the same size as the phase conductor and one ground conductor sized in accordance with NEC Table 250.122. Conduit sizes listed are for copper wiring only. 3-25 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 52 Battery Cable Routing: Refer to the notes at the bottom of Table 3‐5 to Table 3‐14 Input/Output Ratings and External Wiring Requirements 3-26 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 53 400 Vac AC Input to Bypass and Output Eaton 9395P-1200/825 (A, B, C, Neutral, Ground) 380 Vac Battery (Common Battery) (Positive, Negative, Ground) 3-27 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 54 The values are the same for 480V, 415V, 400V, and 380V input circuit breakers with 100% breaker ratings for rectifier input (see Table 3‐22). NOTE For the Eaton 9395P-1200 400/415/380V models, the max output is 1100 kW/ 1100 kVA. 3-28 P-164000500 Rev 4 www.eaton.com/powerquality...
  • Page 55 The battery wiring used between the battery and the UPS should not allow a voltage drop of more than 1% of nominal DC voltage at rated battery current. 3-29 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 56: Ups System Interface Wiring Preparation

    Ne pas directement brancher les contacts de relais aux circuits du réseau. Une isolation renforcée des réseaux est nécessaire. Read and understand the following notes while planning and performing the installation: 3-30 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 57 Alarm relay wiring should be a minimum of 22 AWG. NOTE On all Eaton 9395P-1200 models that will be fed by a site generator at any time it is recommended to have an “On Generator” sensing input connected and proven functional. This allows the UPS to optimize its operation with the generator.

  • Page 58: Distributed Bypass Power Wiring Preparation

    Les sections de l’onduleur sont lourdes (voir le Table 3‐1). Suivre attentivement les instructions de déchargement et de déballage pour éviter de renverser les armoires, ce qui pourrait causer de graves blessures. 3-32 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 59 Carefully inspect the outer packaging for evidence of damage during transit. C A U T I O N Do not install a damaged cabinet. Report any damage to the carrier and contact an Eaton service representative immediately. MISE EN GARDE! Ne pas installer une armoire endommagée.
  • Page 60 NOTE While waiting for installation, protect the unpacked cabinets from moisture, dust, and other harmful contaminants. Failure to store and protect the UPS properly may void your warranty. 3-34 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 61: Figure 3-13. Ups Cabinet As Shipped On Pallet (Isbm Section)

    UPS INSTALLATION PLAN AND UNPACKING Figure 3‐13. UPS Cabinet as Shipped on Pallet (ISBM Section) 3-35 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 62: Figure 3-14. Ups Cabinet As Shipped On Pallet (Upm Section)

    UPS INSTALLATION PLAN AND UNPACKING Figure 3‐14. UPS Cabinet as Shipped on Pallet (UPM Section) 3-36 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 63: Ups System Installation

    C A U T I O N Do not tilt cabinets more than 10° from vertical. Lift the cabinets only with a forklift or damage may occur. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 64 Remove the three bolts securing the right side shipping bracket to the cabinet and three bolts securing the bracket to the pallet (see Figure 4‐2 or Figure 4‐4). Remove the right side shipping bracket. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 65: Figure 4-1. Removing The Isbm Section Left Side Shipping Bracket

    Front Door Pallet Shipping Bracket Bolts Shipping Bracket Left Side Shipping Bolts Bracket Figure 4‐1. Removing the ISBM Section Left Side Shipping Bracket P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 66: Figure 4-2. Removing The Isbm Section Right Side Shipping Bracket

    Carefully lower the cabinet until the cabinet base contacts the floor. Repeat Steps 2 through 6 for the remaining cabinet. Proceed to paragraph 4.3. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 67: Figure 4-3. Removing The Upm Section Left Side Shipping Bracket

    Pallet Shipping Bracket Bolts Wireway Panel Shipping Bracket Left Side Shipping Bolts Bracket Figure 4‐3. Removing the UPM Section Left Side Shipping Bracket P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 68: Figure 4-4. Removing The Upm Section Right Side Shipping Bracket

    Retain the hardware for later use. Remove the screws securing the corner channel and remove the channel (see Figure 4‐5). Retain the hardware for later use. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 69: Figure 4-5. Section Joining

    ISBM section right side is against the UPM section left side and the front of the cabinet bases are flush with each other (see Figure 4‐6). P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 70: Figure 4-6. Isbm And Upm Sections Joined

    ISBM and UPM sections. Secure the bracket with the screws from the hardware kit (see Figure 4‐7). 13. Proceed to paragraph 4.4. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 71: Figure 4-7. Isbm Section To Upm Section Joining Brackets

    ISBM section to the AC Input to UPMs terminals. See Figure 4‐8 for terminal locations. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 72 ISBM section. 14. Connect the ground braid to the ISBM section ground bolt and secure. 4-10 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 73 27. If installing a tie cabinet or distribution panel for a distributed bypass system, proceed to paragraph 4.7; otherwise, proceed to paragraph 4.8. 4-11 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 74: Figure 4-8. Isbm Section Intercabinet Power Terminal Locations

    NOTE On a UPS configured as an Input Output Module (IOM), CB4 is not installed. Figure 4‐8. ISBM Section Intercabinet Power Terminal Locations 4-12 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 75: Figure 4-9. Isbm Section Input Power Terminal Detail

    NOTE On a UPS configured as an IOM, UPM input wiring terminations are the same as an ISBM configuration. Figure 4‐9. ISBM Section Input Power Terminal Detail 4-13 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 76: Figure 4-10. Isbm Section Battery Input Power Terminal Detail

    UPM 3 Cable 3G4 & 3G5 Gray For 4-wire systems only UPM 4 Cable 4G4 & 4G5 Gray Figure 4‐11. ISBM Section Output Power Terminal Detail 4-14 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 77: Figure 4-12. Ups Intercabinet Interface Harness Locations

    Location of RJ-45 Coiled CAN Cable ISBM Section Right Side View UPM Section Left Side View Figure 4‐12. UPS Intercabinet Interface Harness Locations 4-15 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 78: Figure 4-13. Pl1 Interface Board Location

    ISBM Section Right Side Inside View Figure 4‐13. Pl1 Interface Board Location Pl1 Interface Board J39 Inverter CAN Connector Figure 4‐14. J39 Location on Pl1 Interface Board 4-16 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 79: Field Installed Upm Installation

    UPS SYSTEM INSTALLATION Field Installed UPM Installation NOTE FI-UPM installation is not applicable to a three UPM model. If installing a four UPM model, install the FI-UPM using the instructions in the Eaton ® Power Xpert 9395P UPS Field Installed UPM Mechanical Installation Manual ®...

  • Page 80: Installing Ups External And Battery Power Wiring

    ISBM section. Install the conduit plate and install all conduit runs into the plate. Pull wiring through conduit into the ISBM section wiring area. 4-18 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 81: Figure 4-15. Isbm And Upm Section Debris Shields

    ISBM Section Front Ventilation Grill Debris Shields (Remove shields before operating system.) UPM Section Front Figure 4‐15. ISBM and UPM Section Debris Shields 4-19 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 82: Figure 4-16. Isbm Section Conduit And Wire Entry Locations

    A, B, and C bypass input power wiring from the utility source to the bypass input terminals in the ISBM section. See paragraph 3.2.3 for wiring and termination requirements. 4-20 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 83: Figure 4-17. Isbm Section Power Terminal Locations

    ISBM NOTE AC Input to Bypass terminals are not applicable to an IOM configuration. Figure 4‐17. ISBM Section Power Terminal Locations 4-21 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 84: Figure 4-18. Isbm Section Power Terminal Detail Aa

    Section A–A NOTE AC Input to Bypass terminals are not applicable to an IOM configuration. Figure 4‐18. ISBM Section Power Terminal Detail AA 4-22 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 85: Battery Power Wiring

    4.8.1, Step 2. Secure with the retained hardware. Reinstall the left front panel removed in paragraph 4.8.1, Step 1 and secure with the retained hardware. 4-23 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 86: Figure 4-19. Isbm Section Power Terminal Detail Bb - Common Battery

    DC Input from Battery + (E4) Front DC Input from Battery – (E5) Section B–B Figure 4‐19. ISBM Section Power Terminal Detail BB – Common Battery 4-24 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 87: Figure 4-20. Isbm Section Power Terminal Detail Bb - Separate Battery

    A V E R T I S S E M E N T ! Des tensions dangereuses sont présentes près de l’enceinte du terminal de l’interface utilisateur si l’onduleur n’est pas totalement débranché. 4-25 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 88: Tb1, Tb2, And Tb3 Connections (Other Than Tb1 Battery Interface Connections)

    10. Reinstall the top internal safety shield panel and secure with the retained hardware. 11. Reinstall the front door removed in Step 3 and secure with the retained hardware. 4-26 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 89: Figure 4-21. Isbm Section Interface Terminal Locations

    (See Figure 4‐22 for detail.) (See Figure 4‐24 for terminal assignments.) For 4-wire systems only ISBM Figure 4‐21. ISBM Section Interface Terminal Locations 4-27 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 90 Building Alarm 5 Return NOTE “Return“ indicates connection to electronics circuit ground. “Common” indicates connection to common side of isolated relay contact. 4-28 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 91: Figure 4-22. Interface Terminal Detail

    NOTE Do not directly connect relay contacts to the mains related circuits. Reinforced insulation to the mains is required. NOTE Alarm relay wiring should be a minimum of 22 AWG Figure 4‐23. Typical Alarm Relay Connection 4-29 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 92: Figure 4-24. Terminal Blocks Tb1, Tb2, And Tb3 Connector Assignments

    NOTE A jumper wire must be connected between pins 1 and 2 on TB1, if the normally-closed REPO contact is not used. Figure 4‐24. Terminal Blocks TB1, TB2, and TB3 Connector Assignments 4-30 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 93: Tb1 Battery Interface Connections

    Reinstall the interface entry plate and install the conduit. NOTE The Eaton 9395P-1200 system can trip a maximum of six battery cabinets total. This applies to both the 1085 standard and High Rate series batteries. If more than six battery cabinets in total are needed in a separate UPM battery configuration, DO NOT hook up the shunt trips.

  • Page 94: Figure 4-25. Typical Battery Interface Connection - Common Battery System

    NOTE Battery aux and DC shunt trip wiring should be a minimum of 18 AWG. Figure 4‐26. Typical Battery Interface Connection – Separate Battery System 4-32 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 95: Figure 4-27. X-Slot Communication Bays

    Refer to the manual supplied with the X-Slot card for operator instructions. X-Slot Communication Bay 1 X-Slot Communication Bay 2 X-Slot Communication Bay 3 X-Slot Communication Bay 4 Figure 4‐27. X-Slot Communication Bays 4-33 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 96: Figure 4-28. Repo Switch

    NOTE The REPO switch must be a normally-open or normally-closed latching‐type switch not tied into any other circuits. NOTE This procedure is intended to be used for the installation of the Eaton-supplied REPO switch. If installing another manufacturer's switch, use this procedure only as a guide.

  • Page 97: Figure 4-29. Normally-Open Repo Switch Wiring

    NEC Article 725 Class 2 requirements. 13. Reinstall the top internal safety shield panel and secure with the retained hardware. 4-35 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 98: Figure 4-30. Normally-Closed Repo Switch Wiring

    NOTE REPO normally-open and normally-closed return terminals are separated on the terminal board but are electrically in common. Figure 4‐31. Normally‐Closed and Normally‐Open REPO Switch Wiring 4-36 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 99: Installing Options, Accessories, And Distributed Bypass Control Wiring

    Service Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
  • Page 100 - Accessories are mounted in installed locations and wiring is terminated inside the UPS cabinet. (OPTIONAL) - The debris shields covering the UPS cabinet ventilation grills are removed. - Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. 4-38 P-164000500 Rev 4 www.eaton.com/powerquality...

  • Page 101: Installing Options And Accessories

    Powerware Hot Sync Can Bridge card (see paragraph 5.1) Parallel system wiring (see paragraph 5.2) RMP II (see paragraph 5.3) RIM II (see paragraph 5.4) SCM II (see paragraph 5.5) P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 102: Installing An Optional Powerware Hot Sync Can Bridge Card

    X-Slot communication bay locations. To locate the appropriate terminals on the Powerware Hot Sync CAN Bridge Card, see Figure 5‐2 and Table 5‐1. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 103: Figure 5‐2. Powerware Hot Sync Can Bridge Card Connections

    Normally‐open contact closes when UPS is on bypass. RMP II, RIM II, and SCM II connections. CAN L Can H CAN input for parallel operation. Shield P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 104: Installing Distributed Bypass Control Wiring

    NOTE Setup of the Powerware Hot Sync CAN Bridge Card for parallel operation must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 12. Reinstall the top internal safety shield panel and secure with the retained hardware.

  • Page 105: Figure 5‐3. Distributed Bypass System Can And Pull-Chain Simplified Interface Wiring

    J3–8 (L) J3–8 (L) J3–8 (L) J3–8 (L) J3–9 (H) J3–9 (H) J3–9 (H) J3–9 (H) J3–10 (Shield) J3–10 (Shield) J3–10 (Shield) J3–10 (Shield) P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 106: Figure 5‐5. Distributed Bypass Pull-Chain Wiring Without Mobs

    (Pull Chain) (Pull Chain) (Pull Chain) (Pull Chain) TB2–2 TB2–2 TB2–2 TB2–2 (Pull Chain Common) (Pull Chain Common) (Pull Chain Common) (Pull Chain Common) P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 107: Figure 5‐6. Distributed Bypass Pull-Chain Wiring With Mobs

    NOTE Use twisted pair wiring between the UPS and MOB AUX contacts. NOTE Always confirm contact operation prior to wiring. Figure 5‐6. Distributed Bypass Pull-Chain Wiring with MOBs P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 108 MOB 2 Aux 2 Com MOB 3 Aux 2 Com Pull Chain MOB Common MOB 3 Aux 2 Com MOB 4 Aux 2 Com P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 109: Installing An Optional Remote Monitor Panel Ii

    Figure 5‐8, and Table 5‐5 for the terminal location and wiring information. Close the front door and secure the latch. 10. Restart the UPS. See Chapter 7, “UPS Operating Instructions,” for startup instructions. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 110: Figure 5‐7. Remote Monitor Panel Ii And Relay Interface Module Ii Terminal Locations

    Use twisted pair J3–7 (TX) TB1–4 (RDX) 0.9 (8) TB3 Line 0.9 (8) TB3 Neutral 0.9 (8) Ground Terminal 2.7 (24) Maximum 5-10 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 111: Installing An Optional Relay Interface Module Ii

    INSTALLING OPTIONS AND ACCESSORIES NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 11. To check the operation of the RMP II, ensure that the UPS is supplying the load via inverter or bypass.

  • Page 112: Figure 5‐9. J1, J2, J3, And J4 15-Pin D-Sub Connectors

    10. Restart the UPS. See Chapter 7, “UPS Operating Instructions,” for startup instructions. NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date.

  • Page 113: Installing An Optional Supervisory Contact Module Ii

    Terminal Terminal TB2 Customer Supervisory Contact Interface Terminal TB1 Signal Connections from the UPS Figure 5‐10. Supervisory Contact Module II Terminal Location 5-13 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 114: Figure 5‐11. Supervisory Contact Module Ii Tb2

    INSTALLING OPTIONS AND ACCESSORIES NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. Install wiring between the SCM II terminal block TB2 and the monitoring equipment.

  • Page 115: Accessory Mounting Dimensions

    Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Figure 5‐12. Remote Monitor Panel II Dimensions 5-15 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 116: Figure 5‐13. Relay Interface Module Ii Dimensions

    Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Figure 5‐13. Relay Interface Module II Dimensions 5-16 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 117: Figure 5‐14. Supervisory Contact Module Ii Dimensions

    Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Figure 5‐14. Supervisory Contact Module II Dimensions 5-17 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 118 INSTALLING OPTIONS AND ACCESSORIES This page intentionally left blank. 5-18 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 119 Section II Operation 5-19 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 120 5-20 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 121: Understanding Ups Operation

    The backfeed protection contactor is located in series with the static switch. The static switch is armed and ready during normal operation. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 122: Single Ups

    DC converter, depending on the system voltage and the size of the battery string attached to the unit. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 123: Figure 6‐2. Path Of Current Through The Ups In Online Mode

    If the UPS suffers an internal failure, it switches automatically to Bypass mode and remains in that mode until the failure is corrected and the UPS is back in service. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 124: Energy Saver System Mode

    UPMs take on the increased load. The VMMS redundancy setting sets the number of redundant UPMs that the customer requires. Both the VMMS UPM load limit and UPM redundancy are customer configurable. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 125: Bypass Mode

    The backfeed protection contactor is normally closed, ready to support the static switch unless the bypass input source becomes unavailable. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 126: Battery Mode

    K1 and K5 prevent system voltages from bleeding backwards through the static switch and rectifier snubber components and re-entering the input source. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 127: Figure 6‐4. Path Of Current Through The Ups In Battery Mode

    NOTE On a UPS configured with a Continuous Static Switch (CSS), bypass breaker (CB4) is not present. Figure 6‐4. Path of Current Through the UPS in Battery Mode P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 128: Single Ups Unit System Oneline Configurations

    Eaton 9395P-1200/1100 Eaton 9395P-1200/1000 Figure 6‐11 on page 6-15 Eaton 9395P-1200/900 Simplified Dual-Feed UPS with Maintenance Bypass Panel Eaton 9395P-1200/825 Eaton 9395P-1200/750 Eaton 9395P-1200/675 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 129: Figure 6‐5. Ups System – Four Upm, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Continuous Static Switch

    Table 3‐5 on page 3-13. Figure 6‐5. UPS System – Four UPM, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Continuous Static Switch P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 130: Figure 6‐6. Ups System – Four Upm, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch

    Table 3-5 on page 3-13. Figure 6‐6. UPS System – Four UPM, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch 6-10 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 131: Figure 6‐7. Ups System – Three Upm, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Continuous Static Switch

    Table 3‐7 on page 3-15. Figure 6‐7. UPS System – Three UPM, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Continuous Static Switch 6-11 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 132: Figure 6‐8. Ups System – Three Upm, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch

    Table 3‐8 on page 3-16. Figure 6‐8. UPS System – Three UPM, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch 6-12 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 133: Figure 6‐9. Ups System – Four Upm Common Rectifier Feed, Common Battery, Iom Configuration

    , and map to Table 3‐5 on page 3-13. Figure 6‐9. UPS System – Four UPM Common Rectifier Feed, Common Battery, IOM Configuration 6-13 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 134: Figure 6‐10. Ups System – Four Upm Common Rectifier Feed, Separate Battery, Iom Configuration

    , and map to Table 3-5 on page 3-13. Figure 6‐10. UPS System – Four UPM Common Rectifier Feed, Separate Battery, IOM Configuration 6-14 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 135: Figure 6‐11. Simplified Dual-Feed Ups With Maintenance Bypass Panel

    (BIB) is installed in the maintenance bypass and a single-feed UPS is being installed, a single feed to the maintenance bypass is acceptable for supplying both the UPS and the bypass. Figure 6‐11. Simplified Dual-Feed UPS with Maintenance Bypass Panel 6-15 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 136: Multiple Ups Distributed Bypass System

    UPM to be in double-conversion mode at all times; otherwise, Variable Module Management mode operates the same as it does in a single UPS system (see paragraph 6.2.4). 6-16 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 137: Online Mode – Distributed Bypass

    Bypass mode. The distributed bypass system automatically returns to Normal mode when the overload condition is cleared and system operation is restored within specified limits. 6-17 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 138: Bypass Mode – Distributed Bypass

    If more modules than can support the load must be taken offline, the load must be transferred to maintenance bypass or shut down. 6-18 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 139: Figure 6‐13. Path Of Current Through The Upss In Bypass Mode – Distributed Bypass

    In the Parallel Capacity (N+0) arrangement, if one UPS trips offline and goes to bypass, the remaining UPSs also go to bypass. 6-19 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 140: Battery Mode – Distributed Bypass

    Output to Main Power Flow Critical Load Open Figure 6‐14. Path of Current through the UPSs in Battery Mode – Distributed Bypass 6-20 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 141: Multiple Ups Distributed Bypass System Oneline Configurations

    Multiple UPS – Distributed Bypass, Continuous Figure 6‐17 on page 6-24 Eaton 9395P-1200/900 Static Switch, 3+1 and 4+0 Configurations Eaton 9395P-1200/825 Eaton 9395P-1200/750 Eaton 9395P-1200/675 6-21 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 142: Figure 6‐15. Typical Distributed Bypass System – Continuous Static Switch, 1+1 And 2+0 Configurations

    UPS is shown in Figure 6‐8. Figure 6‐15. Typical Distributed Bypass System – Continuous Static Switch, 1+1 and 2+0 Configurations 6-22 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 143: Figure 6‐16. Typical Distributed Bypass System – Continuous Static Switch, 2+1 And 3+0 Configurations

    UPS is shown in Figure 6‐8. Figure 6‐16. Typical Distributed Bypass System – Continuous Static Switch, 2+1 and 3+0 Configurations 6-23 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 144: Figure 6‐17. Typical Distributed Bypass System – Continuous Static Switch, 3+1 And 4+0 Configurations

    UPS is shown in Figure 6‐8. Figure 6‐17. Typical Distributed Bypass System – Continuous Static Switch, 3+1 and 4+0 Configurations 6-24 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 145: Ups Operating Instructions

    The control panel is used to set up and control the UPS, and to monitor UPS operation. For a description of the UPS control panel functions, see paragraph 7.3. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 146: Circuit Breakers

    UPS. For a description of the control panel functions, see paragraph 7.3. Color Touchscreen Control Panel ISBM Figure 7‐2. Color Touchscreen Control Panel Location (Typical) P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 147: Using The Color Touchscreen Control Panel

    When the unit powers up, the screen displays as shown in Figure 7‐3. When power is applied to the system, the display advances to the Sign In screen shown in Figure 7‐4 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 148: Status Indicators

    (see Figure 7‐5). Figure 7‐4. Parts of the Touch Screen P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 149: Figure 7‐5. Sign In Or Password Request Screen

    The UPS status area automatically displays the Eaton model number, current time and date, active alarms, active notices, and load percent and battery run time for the UPS. If the Eaton Environmental Monitoring Probe is installed, the temperature and humidity sensed by the probe will also be displayed. The small head symbol between the system model and time allows the operator select a different language from an imbedded list.

  • Page 150: Using The Main Menu Buttons

    NOTE Screens shown are representative examples of system operation. The screen data will vary based on system activity at the time of observation. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 151: Power Maps Screen (Online Mode)

    Figure 7‐7. Main Menu and Power Maps Screen (Online Mode) Touching the LOAD kVA button displays the Output kVA screen shown in Figure 7‐8 Figure 7‐8. Output kVA Screen from Home Screen P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 152: Figure 7‐9. Average Efficiency Screen From Home Screen

    Figure 7‐9. Average Efficiency Screen from Home Screen Touching the CONSUMPTION button displays the screen shown in Figure 7‐10. Figure 7‐10. Consumption Screen from Home Screen P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 153: Power Maps Screen (Bypass Mode)

    Figure 7‐12 is an example of a command request confirmation pop-up screen. This type of pop-up allows the user to confirm that the requested command is valid. Figure 7‐12. Typical Command Confirmation Screen (Charger Off) P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 154: Meters Summary Screen

    24 hours, 7 days, 30 days, or 1 year. This is true of all the meters screens listed in the top section. Figure 7‐9 Figure 7‐10 Figure 7‐13. Meters Summary Screen 7-10 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 155: Input Meters Screen

    Figure 7‐14. Input Meters Screen The Bypass Meters Screen shown in Figure 7‐15 displays values pertaining to the Bypass conditions. Figure 7‐15. Bypass Meters Screen 7-11 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 156: Figure 7‐16. Output Meters Screen

    UPS OPERATING INSTRUCTIONS The Output Meters Screen shown in Figure 7‐16 displays values pertaining to the system output. Figure 7‐16. Output Meters Screen 7-12 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 157: Input Meters Detail Screen

    The Select Source screen shown in Figure 7‐18 allows the operator to choose the individual source for system readings. Figure 7‐18. Select Source Screen 7-13 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 158: Battery Meters Screens

    Figure 7‐19 shows the Battery Meters basic screen. Figure 7‐20 shows the Battery Log access screen. Figure 7‐19. Battery Meters Screen Figure 7‐20. Battery Log Screen 7-14 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 159: Figure 7‐21. Battery Log Detail

    Figure 7‐21 shows the Battery Log Detail screen. Figure 7‐22 shows the Battery Log Summary screen. Figure 7‐21. Battery Log Detail Figure 7‐22. Battery Log Summary Screen 7-15 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 160: System Events Main Screen

    LCD in the UPS status area. This message is also written to the Active Events Log and may be added to the History Log. The messages are divided into four categories: alarms, notices, status, and commands. 7-16 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 161: Figure 7‐24. User Log Screen

    Selecting an event opens the Event Detail screen shown in Figure 7‐25. This screen details the specifics of the event for the user to see. Figure 7‐25. User Log Detail Screen 7-17 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 162: System Status Screen And Controls

    Figure 7‐27 shows the Module Controls screen. This screen allows control of the individual modules within the system. It also gives their values and status. Figure 7‐27. Module Controls Screen 7-18 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 163: Figure 7‐28. Module Control Detail Screen

    The Metering Method screen allows the operator to select line-to-line or line-to-neutral monitoring values. See Figure 7‐29 or Figure 7‐30. Figure 7‐29. Online Mode Metering Method Option Screen 7-19 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 164: Settings Screen

    CLEAN SCREEN button disables the screen for 30 seconds to allow the user to safely clean the screen without affecting operation. Figure 7‐31. Settings Screen 7-20 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 165: Configuration Options Screen

    The various Energy Advantage Architecture operations are described in the UPS Installation and Operation manual for your system. Figure 7‐33. Energy Advantage Architecture (EAA) Screen 7-21 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 166: Figure 7‐34. Disable Ess Screen

    Figure 7‐35. High Alert Timer Screen This screen shown in Figure 7‐35 asks the operator if they want to start the High Alert mode timer. 7-22 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 167: Statistics Basic Screen

    The screen shown in Figure 7‐36 allows the operator to query the system for various operational statistics such as shown in Figure 7‐37. Figure 7‐36. Statistics Basic Screen Figure 7‐37. Statistics Data Detail Screen 7-23 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 168: Ess Comparison Screen

    UPS Module Map Screen The screen shown Figure 7‐39 allows the operator to control the individual UPMs. Figure 7‐39. UPS Module Map Screen 7-24 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 169: System Overview Screen

    7.3.20 System Overview Screen The screen shown Figure 7‐40 displays values for all UPS and UPM parameters. Figure 7‐40. System Overview Screen 7-25 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 170: Ups Operation Using The Color Touchscreen Control Panel

    UPS is in Bypass mode. If Auto Bypass is not enabled, the UPS output remains off until the UPS transfers to Online mode. 7-26 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 171: Using The Remote Emergency Power-Off Switch

    L’alimentation de la charge critique est complètement coupée lorsque le circuit d’arrêt d’urgence à distance est déclenché à l’étape suivante. N’utiliser cette fonction que pour mettre la charge critique hors tension. 7-27 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 172: Figure 7‐41. Repo Operation

    UPS OPERATING INSTRUCTIONS NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer-supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch. To use the REPO switch: Firmly push the red pushbutton until it locks into place.

  • Page 173: Communication

    Powerware Hot Sync Modbus Card CAN Bridge Card Relay Interface Card Industrial Relay Card Power Xpert Gateway Card Figure 8‐1. Optional X-Slot Cards P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 174: Predictpulse

    A monthly summary report that delivers key performance information, alarms and trended health data about your Eaton 9395P-1200 UPS, based on the prior month’s data. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 175: Installing Predictpulse

    Protector, which allows graceful shutdown of operating systems. Eaton’s Intelligent Power Software gives you all the tools you need to monitor and manage power devices on your network, even in a virtualized environment. This innovative software solution combines the most critical applications in ensuring system up-time and data integrity: not only power monitoring and management, but also graceful shutdown during an extended power outage.

  • Page 176: Building Alarm Monitoring

    Contacts should not be operated in excess of 30 Vac @ 5A maximum. MISE EN GARDE! Ne pas faire fonctionner les contacts à plus de 30 VCA à 5 A maximum. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 177: Remote Monitor Panel Ii

    Figure 8‐2 shows an RMP II. Figure 8‐2. Remote Monitor Panel II P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 178 The UPS is preparing to shut down because the UPS is in Battery mode and the DC voltage is approaching its low limit. This indicator is accompanied by a horn. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 179: Relay Interface Module Ii

    UTILITY FAILURE Pins 6 and 15 Contacts are closed when Utility Failure is detected. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 180: Supervisory Contact Module Ii

    TB2‐10 through TB2‐12 ON BATTERY TB2‐13 through TB2‐15 UPS ALARM TB2‐16 through TB2‐18 ON BYPASS TB2‐19 through TB2‐21 SHUTDOWN IMMINENT TB2‐22 through TB2‐24 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 181: Ups Maintenance

    Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock is reduced if such grounds are removed during installation and maintenance. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 182: Performing Preventive Maintenance

    0.25” UPM Section Air Filters 20” 44” 0.25” C A U T I O N Verify washed filters are thoroughly dry before reinstalling. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 183 Reinstall the ISBM section front panel removed in Step b and secure with the retained hardware. h. If opened, close the front door and secure the latch. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 184: Figure 9‐1. Isbm Section Air Filter Locations – Continuous Static Switch

    ISBM Air Filters Bottom Right ISBM Air Filters For 4-wire systems only Figure 9‐1. ISBM Section Air Filter Locations – Continuous Static Switch P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 185: Figure 9‐2. Upm Section Air Filter Locations

    If the UPS is a four UPM model, check the Field Installed UPM (FI-UPM) air filter (located behind the front panel) and wash or replace as necessary. See Figure 9‐3 for the filter location. The FI-UPM filter size is 20” 44” 0.25”. Contact an Eaton service representative for a replacement filter. To remove the filter:...

  • Page 186: Periodic Maintenance

    9.2.5 BATTERY Maintenance Contact an Eaton service representative for battery maintenance. Battery replacement and maintenance should be performed only by authorized service personnel. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 187: Installing Batteries

    Ne pas éliminer les déchets d’équipements électriques et électroniques (DEEE) aux ordures. Pour connaître la méthode d’élimination appropriée, communiquer avec le centre régional de récupération/réutilisation ou d’élimination des déchets dangereux. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 188: Maintenance Training

    UPS system operation and teaches you how to perform first level corrective maintenance. For more information about training and other services, contact the Eaton Help Desk (see page 1-10). P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 189: Product Specifications

    3% THD at full load Power Factor Minimum 0.99 at full load Line Surges 6 kV OC, 3 kA SC per ANSI 62.41 and IEC 801‐4 10-1 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 190: Ups Output

    125% for 120 seconds 150% for 15 seconds NOTE The 125% and 150% overloads are based on the non-derated hardware capability of the UPS. 10-2 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...

  • Page 191: Ups Environmental

    Meets IEC 801‐2 specifications. Withstands up to 25 kV pulse Immunity without damage and with no disturbance or adverse effect to the critical load. 10-3 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 192 PRODUCT SPECIFICATIONS This page intentionally left blank. 10-4 P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 193 Eaton-built battery cabinets, (individually and collectively, the “Warranted Items”) are free from defects in material and workmanship. If, in the opinion of Eaton, a Warranted Item is defective and the defect is within the terms of this Warranty, Eaton's sole obligation will be to repair or replace such defective item (including by providing service, parts and labor, as applicable), at the option of Eaton.
  • Page 194 WARRANTY This page intentionally left blank. P-164000500 Rev 4 www.eaton.com/powerquality Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual...
  • Page 196 *P-1640005004* P-164000500 4...

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