Parker Compax3S Installation Manual
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Parker Compax3S Installation Manual

Parker Compax3S Installation Manual

Single-axis servo drive/controller/single axis devices
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Compax3
Compax3S Installation Manual
Single axis devices
We reserve the right to make technical changes.
The data correspond to the current status at the time of printing.
Electromechanical Automation
Paper version
C3Manager-Compax3S
Release R08-0
16.06.08 09:44
Unterlagen / Software
user guides / tools
manuels / tools:
Compax3 - DVD (english, deutsch, français)
+
StartUp Guide (english / deutsch)
Compax3S Installations-Handbuch deutsch
Compax3S Installation Manual english
Manuel technique Compax3S français
192-120102 N15 June 2008
192-120102 N15
June 2008

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Summary of Contents for Parker Compax3S

  • Page 1 / tools manuels / tools: Compax3 - DVD (english, deutsch, français) StartUp Guide (english / deutsch) Compax3S Installations-Handbuch deutsch Compax3S Installation Manual english Manuel technique Compax3S français 192-120102 N15 June 2008 Release R08-0 We reserve the right to make technical changes.
  • Page 2 Reg. Nr. 36 38 E-mail: sales.automation@parker.com mailto:sales.automation@parker.com Parker Hannifin GmbH & Co. KG - registered office: Bielefeld - Amtsgericht: Bielefeld HRA 14808 Personally liable shareholder: Parker Hannifin Management GmbH - Amtsgericht: Bielefeld HRB 35489 executive board: Dr. Gerd Scheffel, Günter Schrank, Christian Stein, Kees Veraart, Hans Wolfs - Chairman of the board: Hansgeorg...

  • Page 3: Notes On The Documents Supplied

    Furthermore, the "Parker Integrated Engineering Tool", a software tool for the pro- Engineering Tool ject management of several Parker Motion Control products, can be found on the C3 DVD. Several axes are managed in a common project. The Compax3 ServoManager is integrated per "Plug &...

  • Page 4: C3 Servomanager

    Notes on the Documents Supplied Single axis devices C3 ServoManager Installation of the C3 The Compax3 ServoManager can be installed directly from the Compax3 ServoManager DVD. Click on the appropriate hyperlink or start the installation program "C3Mgr_Setup_V..exe" and follow the instructions. PC requirements Recommendation: Operating system:...
  • Page 5 Parker EME Notes on the Documents Supplied Connection between Your PC is connected with Compax3 via a RS232 cable (SSK1). Cable SSK1 (COM 1/2-interface on the PC to X10 on the Compax3 or via adapter PC - Compax3 SSK32/20 on programming interface of Compax3H).

  • Page 6: Table Of Contents

    Warranty conditions ................12 Conditions of utilization ................ 13 2.6.1. Conditions of utilization for CE-conform operation......... 13 2.6.2. Conditions of utilization for UL certification Compax3S......... 15 2.6.3. Current on the mains PE (leakage current)............17 2.6.4. Supply networks ....................18 Manufacturer's Declaration of Conformity ..........

  • Page 7: Introduction

    Parker EME Introduction 2. Introduction In this chapter you can read about: Device assignment .......................7 Type specification plate......................8 Packaging, transport, storage ....................9 Safety Instructions ......................10 Warranty conditions......................12 Conditions of utilization ......................13 Manufacturer's Declaration of Conformity ................19 Device assignment This manual applies to the following devices:...

  • Page 8: Type Specification Plate

    Introduction Single axis devices Type specification plate You will find the exact description of the device on the type specification plate, which can be found on the device: Compax3 - Type specification plate: Explanation: Type designation The complete order designation of the device (2, 5, 6, 9, 8). C3: Abbreviation for Compax3 S025: Single axis device, nominal device current in 100mA (025=2.5A) M050: Multi-axis device, nominal device current in 100mA (050=5A)

  • Page 9: Packaging, Transport, Storage

    Parker EME Introduction Packaging, transport, storage Packaging material and transport Caution! The packaging material is inflammable, if it is disposed of improperly by burning, lethal fumes may develop. The packaging material must be kept and reused in the case of a return shipment.

  • Page 10: Safety Instructions

    Introduction Single axis devices Safety Instructions In this chapter you can read about: General hazards .........................10 Safety-conscious working....................10 Special safety instructions ....................11 2.4.1. General hazards General Hazards on Non-Compliance with the Safety Instructions The device described in this manual is designed in accordance with the latest technology and is safe in operation.

  • Page 11: Special Safety Instructions

    Parker EME Introduction 2.4.3. Special safety instructions Check the correct association of the device and its documentation. Never detach electrical connections while voltage is applied to them. Safety devices must be provided to prevent human contact with moving or rota- ting parts.

  • Page 12: Warranty Conditions

    Introduction Single axis devices Warranty conditions The device must not be opened. Do not make any modifications to the device, except for those described in the manual. Make connections to the inputs, outputs and interfaces only in the manner des- cribed in the manual.

  • Page 13: Conditions Of Utilization

    Conditions of utilization In this chapter you can read about: Conditions of utilization for CE-conform operation .............13 Conditions of utilization for UL certification Compax3S............15 Conditions of utilization for UL certification Compax3M .............17 Current on the mains PE (leakage current) ................17 Supply networks .........................18...
  • Page 14 Signal leads should never pass close to excessive sources of interference (motors, transformers, contactors etc.). Accessories: Make sure to use only the accessories recommended by Parker Connect all cable shields at both ends, ensuring large contact areas! Warning: This is a product in the restricted sales distribution class according to EN 61800-3.

  • Page 15: Conditions Of Utilization For Ul Certification Compax3S

    Parker EME Introduction 2.6.2. Conditions of utilization for UL certification Compax3S UL certifiction for Compax3S conform to UL: according to UL508C Certified E-File_No.: E235 342 The UL certification is documented by a ”UL” logo on the devi- ce (type specification plate).
  • Page 16 Introduction Single axis devices Fuses In addition to the main fuse, the devices must be equipped with a S 201 K or S 203 K fuse made by ABB. C3S025V2: ABB, nominal 480V 10A, 6kA C3S063V2: ABB, nominal 480V, 16A, 6kA C3S100V2: ABB, nominal 480V, 16A, 6kA C3S150V2: ABB, nominal 480V, 20A, 6kA C3S015V4: ABB, nominal 480V, 6A, 6kA...

  • Page 17: Current On The Mains Pe (Leakage Current)

    Parker EME Introduction 2.6.3. Current on the mains PE (leakage current) This product can cause a direct current in the protective lead. If a residual current device (RCD) is used for protection in the event of direct or indirect contact, only a type B (all current sensitive) RCD is permitted on the current supply side of this product .

  • Page 18: Supply Networks

    Introduction Single axis devices 2.6.4. Supply networks The Compax3 servo controller series is designed for fixed connection to TN net- works (TN-C, TN-C-S or TN-S). Please note that the line-earth voltage may not exceed 300VAC. When grounding the neutral conductor, mains vol- tages of up to 480VAC are permitted.

  • Page 19: Manufacturer's Declaration Of Conformity

    (Low Voltage Directive) 73/23/EEC We (the manufacturer) Parker Hannifin GmbH & Co.KG hereby declare that the product(s) listed below: Device type: Intelligent servo drives Device model: Compax3 to which this declaration relates, including the product model placed on the market...

  • Page 20: Compax3 Device Description

    3. Compax3 device description In this chapter you can read about: State of delivery........................20 Meaning of the status LEDs - Compax3 axis controller .............20 Connections of Compax3S....................21 Signal interfaces .........................31 Installation and dimensions Compax3................35 State of delivery Compax3 is delivered without configuration! After switching on the 25VDC supply, the red LED is flashing while the green LED is dark.

  • Page 21: Connections Of Compax3S

    Parker EME Compax3 device description Connections of Compax3S In this chapter you can read about: Compax3S connectors .......................21 Connector and pin assignment C3S...................22 Control voltage 24VDC / enable connector X4 C3S............24 Motor / Motor brake (C3S connector X3) ................25 C3Sxxx V2..........................26 C3Sxxx V4..........................29...

  • Page 22: Connector And Pin Assignment C3S

    Compax3 device description Single axis devices Always switch devices off before wiring them! Dangerous voltages are still present until 5 minutes after switching off the power supply! Caution! When the control voltage is missing there is no indication whether or not high voltage supply is available.
  • Page 23 Parker EME Compax3 device description In detail: The fitting of the different plugs depends on the extension level of Compax3. In part, the assignment depends on the Compax3 option implemented. Compax3 1AC X20/1 X10/1 X10/1 X10/1 Power supply RS485 +5V...

  • Page 24: Control Voltage 24Vdc / Enable Connector X4 C3S

    +24V (supply) minimum: 0.25mm Gnd24 V maximum: 2.5mm Enable_in (AWG: 24 ... 12) Enable_out_a Enable_out_b Control voltage 24VDC Compax3S and Compax3H Controller type Compax3 Voltage range 21 - 27VDC Mains module with switch-on current limitation, due to capaci- tive load Fuse MCB miniature circuit breaker or "delayed...

  • Page 25: Motor / Motor Brake (C3S Connector X3)

    Parker EME Compax3 device description 3.3.4. Motor / Motor brake (C3S connector X3) Designation U (motor) V (motor) W (motor) PE (motor) Motor holding brake * Motor holding brake * * Please note that Compax3 will report error "open circuit at holding brake"...

  • Page 26: C3Sxxx V2

    Compax3 device description Single axis devices 3.3.5. C3Sxxx V2 In this chapter you can read about: Main voltage supply C3S connector X1 ................26 Braking resistor / high voltage DC C3S connector X2............27 3.3.5.1 Main voltage supply C3S connector X1 In this chapter you can read about: Power supply plug X1 for 1 AC 230VAC/240VAC devices..........
  • Page 27 Parker EME Compax3 device description Mains connection Compax3S1xxV2 3AC Controller type S100V2 S150V2 Supply voltage Three phase 3* 230VAC/240VAC 80-253 VAC/50-60Hz Input current 10Aeff 13Aeff Maximum fuse rating per device 16 A (MCB miniature 20 A (MCB miniature (=short circuit rating)
  • Page 28 Compax3 device description Single axis devices Braking resistor / high voltage supply plug X2 for 3AC 230VAC/240VAC devices Description + Braking resistor no short-circuit protection! - Braking resistor + DC high voltage supply - DC high voltage supply Braking operation Compax3S1xxV2 3AC Controller type S100V2 S150V2...

  • Page 29: C3Sxxx V4

    Parker EME Compax3 device description 3.3.6. C3Sxxx V4 In this chapter you can read about: Power supply connector X1 for 3AC 400VAC/480VAC-C3S devices ........29 Braking resistor / high voltage supply connector X2 for 3AC 400VAC/480VAC_C3S devices ............................30 Connection of the power voltage of 2 C3S 3AC devices............30 3.3.6.1...
  • Page 30 Compax3 device description Single axis devices 3.3.6.2 Braking resistor / high voltage supply connector X2 for 3AC 400VAC/480VAC_C3S devices Description + Braking resistor no short-circuit protec- tion! - Braking resistor + DC high voltage supply - DC high voltage supply Braking operation Compax3SxxxV4 3AC Controller type S015V4...

  • Page 31: Signal Interfaces

    Parker EME Compax3 device description Signal interfaces In this chapter you can read about: RS232 / RS485 interface (plug X10) ..................31 Resolver / Feedback (connector X13) ................32 Analog / Encoder (plug X11) ....................33 Digital inputs/outputs (plug X12) ..................34 3.4.1. RS232 / RS485 interface (plug X10)

  • Page 32: Resolver / Feedback (Connector X13)

    Compax3 device description Single axis devices 3.4.2. Resolver / Feedback (connector X13) PIN X13 Feedback /X13 High Density /Sub D (depending on the Feedback module) Resolver (F10) SinCos (F11) EnDat 2.1 (F12) Reserved Reserved Sense -* Reserved Reserved Sense +* Reserved REF-Resolver+ Vcc (+8V)

  • Page 33: Analog / Encoder (Plug X11)

    Parker EME Compax3 device description 3.4.3. Analog / Encoder (plug X11) Reference High Density Sub D Encoder +24V (output) max. 70mA Ain1 -: analog input - (14Bit; max. +/-10V) D/A monitor channel 1 (±10V, 8-bit resolution) D/A monitor channel 0 (±10V, 8-bit resolution) +5V (output for encoder) max.

  • Page 34: Digital Inputs/Outputs (Plug X12)

    Compax3 device description Single axis devices 3.4.4. Digital inputs/outputs (plug X12) Input/output I/O /X12 High density/Sub D Output +24VDC output (max. 340mA) Output 0 (max. 100mA) Output 1 (max. 100mA) Output 2 (max. 100mA) Output 3 (max. 100mA) Input 0 Input 1 Input 2 Input 3...

  • Page 35: Installation And Dimensions Compax3

    Parker EME Compax3 device description Installation and dimensions Compax3 In this chapter you can read about: Mounting and dimensions Compax3S0xxV2..............35 Monting and dimensions Compax3S100V2 and S0xxV4...........36 Monting and dimensions Compax3S150V2 and S150V4 ..........37 Mounting and dimensions Compax3S300V4 ..............38 3.5.1. Mounting and dimensions Compax3S0xxV2...

  • Page 36: Monting And Dimensions Compax3S100V2 And S0Xxv4

    Compax3 device description Single axis devices 3.5.2. Monting and dimensions Compax3S100V2 and S0xxV4 Mounting: 3 socket head screws M5 C3S015V4: C3S038V4: C3S075V4 / C3S100V2 : Please respect an appropriate mounting gap in order to ensure sufficient convec- tion: At the side: 15mm At the top and below: at least 100mm 192-120102 N15 June 2008...

  • Page 37: Mounting And Dimensions Compax3S150V2 And S150V4

    Parker EME Compax3 device description 3.5.3. Mounting and dimensions Compax3S150V2 and S150V4 Mounting: 4 socket head screws M5 Please respect an appropriate mounting gap in order to ensure sufficient convec- tion: At the side: 15mm At the top and below: at least 100mm...

  • Page 38: Mounting And Dimensions Compax3S300V4

    Compax3 device description Single axis devices 3.5.4. Mounting and dimensions Compax3S300V4 Mounting: 4 socket head screws M5 Please respect an appropriate mounting gap in order to ensure sufficient convec- tion: At the side: 15mm At the top and below: at least 100mm Compax3S300V4 is force-ventilated via a fan integrated into the heat dissipator! 192-120102 N15 June 2008...

  • Page 39: Specifications

    Maximum fuse rating per device(=short circuit MCB miniature circuit breaker rating) * for UL conform operation (see page 15): MCB miniature circuit breaker S273-K. Control voltage 24VDC Compax3S and Compax3H Controller type Compax3 Voltage range 21 - 27VDC Mains module...
  • Page 40 Specifications Single axis devices Output data Compax3S1xx at 3*230VAC/240VAC Controller type S100V2 S150V2 Output voltage 3x 0-240V 3x 0-240V Nominal output current 10Aeff 15Aeff Pulse current for 5s 20Aeff 30Aeff Power 4kVA 6kVA Switching frequency 16kHz 8kHz Power loss for In 80 W 130W Output data Compax3Sxxx at 3*400VAC...
  • Page 41 Parker EME Specifications Motors and feedback systems supported Motors Sinusoidal commutated synchronous motors Direct drives Maximum rotating field frequency: 1,000Hz Linear motors Max. velocity at 8 pole motors: 15000min Torque motors General max. speed: 60*1000/number of pole pairs in [min Max.
  • Page 42 Certified: (BG-PRÜFZERT certification described in EN1037. number: 0403005) Note the circuit examples circuit exam- ples. UL certifiction for Compax3S conform to UL: according to UL508C Certified E-File_No.: E235 342 The UL certification is documented by a ”UL” logo on the devi- ce (type specification plate).
  • Page 43 220/240VAC: 140W, 2.5µF, Stator - 62Ω Optionally on request: 110/120VAC: 130W, 10µF, Stator - 16Ω Circuit breaker: 3A EMC limit values Compax3S and Compax3H EMC interference emission Limit values according to EN 61 800-3, Limit value class C3/C4 without additional...

  • Page 44: Index

    RS232 plug assignment • 31 Conditions of utilization for CE-conform operation • 13 RS485 plug assignment • 31 Conditions of utilization for UL certification Compax3S • 15 Connection between PC and Compax3 • 4 Connection of a braking resistor • 28, 30 Safety Instructions •...

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