Fuji Electric Frenic lift Starting Manual

Fuji Electric Frenic lift Starting Manual

Dedicated inverter for lift applications
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Starting guide
Dedicated
Inverter for Lift
Applications
3 ph 400 VAC 2.2 – 45 kW
1 ph 200 VAC 2.2 – 4.0 kW
SG_LM2A_EN_1.1.0

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Summary of Contents for Fuji Electric Frenic lift

  • Page 1 Starting guide Dedicated Inverter for Lift Applications 3 ph 400 VAC 2.2 – 45 kW 1 ph 200 VAC 2.2 – 4.0 kW SG_LM2A_EN_1.1.0...
  • Page 2 1.1.0 14.06.2016 J. Alonso M. Fuchs J. Català Terminal [NTC] is corrected in page 12. Figure 5.7 updated. Table 6.1 updated. FUNC/DATA key changed to SET key. French branch name is corrected. Page 2 of 35 Fuji Electric Europe GmbH...
  • Page 3: Table Of Contents

    Travel optimization in closed loop................. 29 Lift fine tuning (troubleshooting) ................... 30 14.1 Open loop control (IM) ....................30 14.2 Closed loop control (PMSM and IM) ................31 Alarm messages ......................33 Page 3 of 35 Fuji Electric Europe GmbH...
  • Page 4: About This Manual

    FRENIC-Lift (LM2). This starting guide is based on firmware version 0500 or later. For other software versions, please contact with Fuji Electric technical department. Firmware version (ROM version) can be monitored on TP-A1-LM2 PRG > 3 > 4 For extended information about the product and its use, refer to below mentioned documents: FRENIC-Lift Reference Manual INR-SI47-1909_-E (RM).
  • Page 5 An accident or injuries could occur. • Do not touch the inverter terminals while the power is applied to the inverter even if the inverter is in stop mode. Doing so could cause electric shock. Page 5 of 35 Fuji Electric Europe GmbH...
  • Page 6: Conformity To European Standards

    EMC filter can be in conformity with EMC directives if an optional EMC compliant filter is connected to them. General purpose inverters are subject to the regulations set forth by the Low Voltage Directive in the EU. Fuji Electric declares the inverters bearing a CE marking are compliant with the Low Voltage Directive.
  • Page 7: Technical Data

    *6) The admissible error of minimum resistance is ±5%. *7) Braking time and duty cycle (%ED) are defined by cycle operation at the rated regenerative power. *8) Variations (Voltage: +10 to -10%, Frequency: +5 to -5%) Page 7 of 35 Fuji Electric Europe GmbH...
  • Page 8: External Dimensions

    FRN0060LM2A-4E 326,2 550,0 261,3 FRN0075LM2A-4E FRN0091LM2A-4E 361,2 615,0 276,3 FRN0011LM2A-7E 1-ph 200 VAC 140,0 260,0 195,0 FRN0018LM2A-7E Frame 1 and frame 2 can be called as well from now on Book type. Page 8 of 35 Fuji Electric Europe GmbH...
  • Page 9: Removal And Attachment Of

    Figure 4.1: Removing front cover step by step (Frame 1 & 2 – Book type) Figure 4.2: Removing front cover step by step (Frame 3) Figure 4.3: Removing front cover step by step (Frame 4 & 5) Page 9 of 35 Fuji Electric Europe GmbH...
  • Page 10: Connections

    Note *4: In case of not installing the two MC between motor and inverter, please follow the procedure explained in “AN-Lift2-0001” document. Note *5: External MC for PMS motor phases short-circuit is an optional function. Note *6: Removable terminals. Page 10 of 35 Fuji Electric Europe GmbH...
  • Page 11: Control Signals Connection

    Figure 5.3. Control board and I/O terminals board terminals All the examples below are based on FRENIC-Lift (LM2A) default setting. For other functions please refer to FRENIC- Lift RM document. Page 11 of 35 Fuji Electric Europe GmbH...
  • Page 12: Use Of Input Terminals For Speed Set Point Selection

    (OCx trip) or even to the destruction of it. For additional information refer to figure 5.6. The logic of these terminals is fixed to SOURCE. It doesn’t depend on SW1 configuration. Page 12 of 35 Fuji Electric Europe GmbH...
  • Page 13 Contact rating: 250 VAC; 0.5 A / 30 VDC; 0.5A. Main MC control function (SW52-2). Y4A-Y4C Contact rating: 250 VAC; 0.5 A / 30 VDC; 0.5A. Speed detected function (FDT). Y3A-Y3C Contact rating: 250 VAC; 0.5 A / 30 VDC; 0.5A. Page 13 of 35 Fuji Electric Europe GmbH...
  • Page 14: Hardware Configuration

    Up to 5 slide switches can be found in the control and I/O terminals boards. With these switches different configurations can be set. Function of each switch and it possible configurations are shown in table 6.1. Page 14 of 35 Fuji Electric Europe GmbH...
  • Page 15: Encoder Option Boards

    The setting on L01 will depend on the option board installed, and each option board can be used for different configurations. Table 7.1 shows the different settings of L01 and its option boards available. Page 15 of 35 Fuji Electric Europe GmbH...
  • Page 16: Opc

    The encoder cable must be always shielded. The shield must be connected in the inverter side and the encoder side using the ground terminal or the dedicated shield glands. The signal names may be different depending on the encoder manufacturer. Page 16 of 35 Fuji Electric Europe GmbH...
  • Page 17: Opc-Pmpg

    Two sinusoidal signals (C,D) as sine and cosine with one period per revolution: (absolute signals) ・Signal level: 0.6 to 1.2 Vpp ・Phase angle: 90 degree ± 10 degree Maximum cable length 20 m Encoder sinus resolution 360 to 60000 sin/rev (recommended 2048 sin/rev) Page 17 of 35 Fuji Electric Europe GmbH...
  • Page 18 The signal names and colours may be different depending on the encoder/cable manufacturer. Sensor signals have to be connected only in case that encoder cable is 10 m or more. Page 18 of 35 Fuji Electric Europe GmbH...
  • Page 19: Opc-Psh

    Sensor signals have to be connected only in case that encoder cable is 10 m or more (EnDat and SSI). Another available option is OPC-PS. This option board has same characteristics than OPC-PSH without hiperface protocol and + 8 VDC power supply. Page 19 of 35 Fuji Electric Europe GmbH...
  • Page 20: Keypad Operation

    A light alarm has occurred. But inverter can continue running. Shows the alarm state (heavy alarm). No heavy alarm has occurred. (Red) Flashing A heavy alarm has occurred. Inverter shuts off its output. Page 20 of 35 Fuji Electric Europe GmbH...
  • Page 21 Pressing this key starts running the motor in the forward rotation (when local mode). Pressing this key starts running the motor in the reverse rotation (when local mode). Pressing this key stops the motor (when local mode). Page 21 of 35 Fuji Electric Europe GmbH...
  • Page 22: Keypad Menus

    Allows measurement of the operational status of Load Factor PRG>6>2 the maximum output current and average output Measurement current. Communication Allows monitoring and setting of function codes PRG>6>3 Debugging for communication (S, M, W, X, Z, and etc.) Page 22 of 35 Fuji Electric Europe GmbH...
  • Page 23: Example Of Function Setting

    K01. Table 8.5 shows all available languages and its associated number. Table 8.5: Available languages Language selection Language English German French Spanish Italian Chinese Russian Greek Turkish Polish Czech Swedish Portuguese Dutch Page 23 of 35 Fuji Electric Europe GmbH...
  • Page 24: Driving The Motor

    IM in closed loop (motor with encoder), try auto tuning mode 2 (P04=2). After that, please give RUN command from the lift controller (for example in INSPECTION), and check that motor is turning without any problem. Check that the output current has Page 24 of 35 Fuji Electric Europe GmbH...
  • Page 25: Specific Setting For Pms Motors

    0 (positive or negative depending on the rotation direction). If the display shows ----p/s (or 0 kP/s meanwhile the motor is turning) means that no signal is coming from the encoder. In this case please check the encoder cable and the connection of the signals. Page 25 of 35 Fuji Electric Europe GmbH...
  • Page 26: Setting The Speed Profile

    The deceleration distance and therefore the starting point of the deceleration phase depends on the function settings. The deceleration distance shown in the above table is the distance from the start of the deceleration to Page 26 of 35 Fuji Electric Europe GmbH...
  • Page 27: Signal Timing Diagram For Close Loop Control (Im And Pmsm)

    F25: Stop speed Time (s) FWD o REV X1(SS1) X2(SS2) X3(SS4) Y4 (SW52-2) Magnetic contactor Y5 (BRKS) Mechanical brake RELEASED Torque current (%) Figure 11.1: Closed loop application time and signals sequence diagram. Page 27 of 35 Fuji Electric Europe GmbH...
  • Page 28: Signal Timing Diagram For Open Loop Control (Im)

    Only induction motors can be controlled in open loop in a standard lift travel. Figure 12.1: Open loop application time and signals sequence diagram. Page 28 of 35 Fuji Electric Europe GmbH...
  • Page 29: Travel Optimization In Closed Loop

    If soft start function is used (H64, H65) ULC will be active during H64 time. During F24 time ASR at low speed will be active. For additional details about soft start function please check RM. L05 can be obtained by Auto tuning (P04=4). For additional details refer to chapter 9.3 Auto tuning procedure (for Page 29 of 35 Fuji Electric Europe GmbH...
  • Page 30: Lift Fine Tuning (Troubleshooting)

    (NOTE: Control that creep speed is Increase 2nd S-curve at deceleration (i.e. L25) SPEED TO kept) Max. L19-L28, H57-H60=50 % CREEP SPEED Increase P06 P06=30~70% of P03 Insufficient torque Increase F09 Max. F09=5.0% Page 30 of 35 Fuji Electric Europe GmbH...
  • Page 31: Closed Loop Control (Pmsm And Im)

    APR Too strong L73= Subtract 1.0 to current value (PMSM) L74= Subtract 1.0 to current value (PMSM) Check brake operation Not related to inverters setting Check guides (oil, alignment, etc.) Check car fixation (shoes) Page 31 of 35 Fuji Electric Europe GmbH...
  • Page 32 Increase H67 ASR Too soft ASR gain and time at L38= Add 1.0 to current value (PMSM) CREEP speed L38= Add 10.0 to current value (IM) L39= Subtract 0.050 to current value (PMSM&IM) Page 32 of 35 Fuji Electric Europe GmbH...
  • Page 33: Alarm Messages

    A communication error occurred between the option board and the encoder. Encoder error (option error) Check encoder cable. Check encoder. Check shield connection. * These alarms can change enable/disable by a function code. Page 33 of 35 Fuji Electric Europe GmbH...
  • Page 34 Check if the EN1 and EN2 terminals circuit error error can be reset by switching OFF and ON. If yes, make sure EN1 and EN2 signals come at same time. Page 34 of 35 Fuji Electric Europe GmbH...
  • Page 35 Swiss Branch Spanish Branch Fuji Electric Europe GmbH, Swiss Branch Fuji Electric Europe GmbH, Sucursal en España Park Altenrhein Ronda Can Fatjó 5, Edifici D, Local B 9423 Altenrhein Parc Tecnològic del Vallès Tel.: +41 71 858 29 49 08290 Cerdanyola (Barcelona) Fax.: +41 71 858 29 40...

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