Fuji Electric FRENIC 5000G11S/P11S Instruction Manual
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Fuji Electric FRENIC 5000G11S/P11S Instruction Manual

High-performance, low-noise inverter
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High-Performance, Low-Noise Inverter
General-Purpose Industrial Machines
230V Series
0.25HP/FRNF25G11S-2UX
to 125HP/FRN125G11S-2UX
460V Series
0.50HP/FRNF50G11S-4UX
to 600HP/FRN600G11S-4UX
Fuji Electric FA Components & Systems Co., Ltd.
Fuji Electric Corp of America
Instruction Manual
FRENIC 5000G11S/P11S
Fans and Pumps
230V Series
7.5HP/FRN007P11S-2UX
to 150HP/FRN150P11S-2UX
460V Series
7.5HP/FRN007P11S-4UX
to 800HP/FRN800P11S-4UX
CAUTION
！
Read all operating instructions before
installing, connecting (wiring),
operating, servicing, or inspecting the
inverter.
Ensure that this instruction manual is
made available to the final user of the
inverter.
Store this manual in a safe,
convenient location.
The product is subject to change
without prior notice.
INR-SI47-1206-E

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Summary of Contents for Fuji Electric FRENIC 5000G11S/P11S

  • Page 1 230V Series 0.25HP/FRNF25G11S-2UX to 125HP/FRN125G11S-2UX 460V Series 0.50HP/FRNF50G11S-4UX to 600HP/FRN600G11S-4UX Fuji Electric FA Components & Systems Co., Ltd. Fuji Electric Corp of America Instruction Manual FRENIC 5000G11S/P11S Fans and Pumps 230V Series 7.5HP/FRN007P11S-2UX to 150HP/FRN150P11S-2UX 460V Series 7.5HP/FRN007P11S-4UX to 800HP/FRN800P11S-4UX CAUTION ！...

  • Page 2: Safety Instructions

    Preface Thank you four purchasing our FRENIC5000G11S or FRENIC5000P11S series inverter. This product is used to drive a 3-phase electric motor at variable speed. As incorrect use of this product may result in personal injury and/or property damage, read all operating instructions before using. As this manual does not cover the use of option cards, etc., refer to relevant manuals for option operations.
  • Page 3 • Turn off the power before starting the wiring work, as electric shock may result. • Wire the inverter after installation is complete, as electric shock or injury may occur. • Confirm that the phases and rated voltage of this product match those of the AC power supply, as injury may result.
  • Page 4 Instructions on maintenance, inspection, and replacement • Wait a minimum of five minutes (30HP or less) or ten minutes (40HP or more) after power has been tumed off (open) before starting inspection. (Also confirm that the charge lamp is off and that DC voltage between terminals P (+) and N (-) do not exceed 25V.) Electrical shock may result.
  • Page 5 Conformity to Low Voltage Directive in Europe Table 1-1 Applicable equipment and wire size for main circuit in Europe Fuse/MCCB current rating [A] Inverter type With 1/4 FRNF25G11S-2UX 1/2 FRNF50G11S-2UX 1 FRN001G11S-2UX 2 FRN002G11S-2UX 3 FRN003G11S-2UX 5 FRN005G11S-2UX 7.5 FRN007P11S-2UX 7.5 FRN007G11S-2UX 10 FRN010P11S-2UX 10 FRN010G11S-2UX...
  • Page 6 Conformity to Low Voltage Directive in Europe Table 1-2 Applicable equipment and wire size for main circuit in Europe Fuse/MCCB current rating [A] Inverter type With 1/2 FRNF50G11S-4UX 1 FRN001G11S-4UX 2 FRN002G11S-4UX 3 FRN003G11S-4UX 5 FRN005G11S-4UX 7.5 FRN007P11S-4UX 7.5 FRN007G11S-4UX 10 FRN010P11S-4UX 10 FRN010G11S-4UX 15 FRN015P11S-4UX...
  • Page 7 FRN300P11S-4UX FRN300G11S-4UX FRN350G11S/P11S-4UX FRN400G11S/P11S-4UX FRN450P11S-4UX FRN450G11S-4UX FRN500G11S/P11S-4UX FRN600G11S/P11S-4UX FRN700P11S-4UX FRN800P11S-4UX Use the following power supply to the inverter Inverter Model FRNF25G11S-2UX ～ FRN125G11S-2UX FRN007P11S-2UX ～ FRN150P11S-2UX FRNF50G11S-4UX ～ FRN600G11S-4UX FRN007P11S-4UX ～ FRN800P11S-4UX CAUTION Required torque [lb-inch](N . m) Auxiliary Main...

  • Page 8: General Instructions

    • Connect the power supply to main power supply terminals via the Molded-case circuit breaker (MCCB) or a ground fault circuit interrupter (GFCI) to apply the UL Listing Mark. (See Instruction Manual basic connection diagram Fig.2-3-1).

  • Page 9: Table Of Contents

    1. Before Using This Product 1-1 Receiving Inspections ････････････････ 1-2 Appearance ････････････････････････ 1-3 Handling the Product ･････････････････ 1-4 Carrying ････････････････････････････ 1-5 Storage ････････････････････････････ 2. Installation and Connection 2-1 Operating Environment 2-2 Installation Method ･･････････････････ 2-3 Connection ･････････････････････････ 2-3-1 Basic connection ････････････････...

  • Page 10: Before Using This Product

    ① Check the ratings nameplate to confirm that the delivered product is the ordered one. TYPE : Inverter type FRN 030 G11S-4 UX Power supply voltage system :2→ 230V grade、4→460V grade Series name:G11S or P11S Nominal applied motor:030→30HP Product type: FRENIC5000...

  • Page 11: Handling The Product

    1-3 Handling the Product (1) Removing the surface cover For the inverter of 30HP or less, loosen the mounting screws of the surface cover, then remove the cover by pulling the top (see Figure 1.3.1). Fig. 1-3-1 Removing the surface cover (for inverter of 30HP or less) For the inverter of 40HP or more, remove the six mounting screws of the surface cover, then remove the surface cover.

  • Page 12: Carrying

    1-4 Carrying Carry the product by the main unit. Do not carry the product while holding the cover or parts other than the main unit. Use a crane or hoist to carry a product equipped with hanging holes. 1-5 Storage Temporary storage of this product must meet those conditions listed in Table 1-5-1.

  • Page 13: Installation And Connection

    2. Installation and Connection 2-1 Operating Environment Install this product in a location that meets those conditions listed in Table 2-1-1 Table 2-1-1 Operating environment Item Specifications Location Indoor -10℃(14ºF) to +50℃(122ºF)(For products of Ambient 30HP or less, the ventilating covers must be temperature removed if ambient temperature exceeds +40℃(104ºF))
  • Page 14 An inverter of 40HP or more can be converted to an external cooling type simply by moving upper and lower mounting brackets as shown in Fig. 2-2-3. Remove the M6 bracket screws, move the brackets, then secure the brackets using the M5 case mounting screws. (The bracket screws are no longer required after changing the bracket mounting position.) Quantity of mounting screw Voltage...

  • Page 15: Connection

    2-3 Connection Remove the surface cover before connecting the terminal blocks as follows. 2-3-1 Basic connection ①Always connect power to the L1/R, L2/S, and L3/T main circuit power terminals of the inverter. Connecting power to another terminal will damage the inverter. Check that the power voltage is within the maximum allowable voltage marked on the nameplate, etc.
  • Page 16 (*6) Connect the braking unit to P(+) ans N(-). The auxiliary terminals [1] and [2] have polarity. Connect them as shown in the figure above. (*7) The drive can be operated without connecting the auxiliary control power supply. (*8) Terminal (X1) to (X9) can be set to 9 (THR) - Braking unit thermal trip input.
  • Page 17 Basic Connection Diagram to PLC (Sink Logic) Ground-fault circuit interrupter (GFCI) G11S:15HP and above P11S:20HP and above RS-485 Fig.2-3-2 G11S:Up to 10HP P11S:Up to 15HP...
  • Page 18 (*6) Connect the braking unit to P(+) ans N(-). The auxiliary terminals [1] and [2] have polarity. Connect them as shown in the figure above. (*7) The drive can be operated without connecting the auxiliary control power supply. (*8) Terminal (X1) to (X9) can be set to 9 (THR) - Braking unit thermal trip input.
  • Page 19 Basic Connection Diagram to PLC (Source logic, Typically used in Europe) Ground-fault circuit interrupter (GFCI) G11S:15HP and above P11S:20HP and above RS-485 Fig.2-3-4 G11S:Up to 10HP P11S:Up to 15HP (THR) (P24)

  • Page 20: Connecting The Main Circuit And

    Inverter ground terminal (1) Main circuit power terminals (L1/R, L2/S, L3/T) ① Connect these terminals to the power supply via a molded-case circuit breaker or a ground-fault circuit interrupter for circuit (wiring) protection. Phase-sequence matching is unnecessary. ② To ensure safety, a magnetic contactor should be connected to disconnect the inverter from the power supply when the inverter protective function activates.
  • Page 21 T0 should be connected to the OUTPUT side of the RCD. If they are connected to the input side of the RCD, RCD will be malfunction because the power supply of the inverter is three phase and the terminal R0 and T0 is single phase.
  • Page 22 Frequency [Hz] • Check that the number of phases and rated voltage of this product match those of the AC power supply. • Do not connect the AC power supply to the output terminals (U, V, W). CAUTION ！ Injury may result.
  • Page 23 Note: To connect the power regeneration converter to an inverter of 30HP or less, do not connect the power supply directly to the auxiliary control-power input terminals (R0 and T0) of the inverter. However, if such a connection is required, insulate these input terminals from the main power of the power regeneration converter with an insulation transformer.
  • Page 24 The switching connectors are mounted on the power PCB above the control PCB as shown on the right. Note: To remove a connector, unlock the connector (using the locking mechanism) and pull. To mount a connector, push the connector until it click locks. <Enlarged view of part A>...

  • Page 25: Connecting The Control Terminals

    Common terminal) Analog output Function Used for +10V DC power supply for frequency setting POT (variable resistor of 1 to 5kΩ) ① Frequency is set according to the analog input voltage supplied from an external circuit. - 0 to +10V DC/0 to 100%...
  • Page 26 Frequency monitor (CM: (pulse waveform output) Pulse output Common terminal) Transistor output1 Transistor output2 Transistor output3 Transistor output4 Transistor output Transistor output common 30A,30B, Alarm output for any fault Relay output Y5A,Y5C Multipurpose-signal relay output DX+, DX- RS-485 communication input-output Communication Communication-cable shield connection terminal...
  • Page 27 CM terminal. If Digital input terminals are turned on or off by switching the open collector output of PLC using an external power supply, a resulting bypass circuit may cause the inverter to malfunction. To prevent a malfunction, connect the PLC terminal as shown in Fig.

  • Page 28: Terminal Arrangement

    2-3-4 Terminal arrangement (1) Main circuit terminals FRNF25 to 001G11S-2UX FRNF50 to 001G11S-4UX L1/R L2/S L3/T P(+) FRN002 to 005G11S-2UX FRN002 to 005G11S-4UX L1/R L2/S L3/T P(+) Screw size M4 FRN007 to 010G11S-2UX /FRN007 to 015P11S-2UX FRN007 to 010G11S-4UX /FRN007 to 015P11S-4UX L1/R L2/S L3/T...
  • Page 29 (2) Control circuit terminals DX − DX + 2-17...

  • Page 30: Applicable Equipment And Wire Size

    2-3-5 Applicable equipment and wire size for main circuit Inverter type Rated current(A) Voltage G11S/P11S FRNF25G11S-2UX FRNF50G11S-2UX FRN001G11S-2UX FRN002G11S-2UX FRN003G11S-2UX FRN005G11S-2UX FRN007G11S-2UX FRN007,010P11S-2UX FRN010G11S-2UX FRN015P11S-2UX FRN015G11S-2UX FRN020P11S-2UX FRN020G11S-2UX 3-phase 230V FRN025P11S-2UX FRN025G11S-2UX FRN030P11S-2UX FRN030G11S-2UX FRN040G11S/P11S-2UX FRN050P11S-2UX FRN050G11S-2UX FRN060G11S/P11S-2UX FRN075G11S/P11S-2UX FRN100P11S-2UX FRN100G11S-2UX FRN125G11S/P11S-2UX FRN150P11S-2UX...
  • Page 31 FRN007G11S-4UX FRN007P11S-4UX 3-Phase FRN010G11S-4UX FRN010P11S-4UX 460V series FRN015G11S-4UX FRN015P11S-4UX FRN020G11S-4UX FRN020P11S-4UX FRN025G11S-4UX FRN025P11S-4UX FRN030G11S-4UX FRN030P11S-4UX Power supply Auxiliary power input Magnetic contactor *1 T off Re-turning on time [s] P11S (the time from power OFF to re-turning on) without DCR...

  • Page 32: Operation

    Check the following before operation: ① Check that the connection is correct. In particular, check that the power supply is not connected to any of the U, V, and W output terminals and that the ground terminal is securely grounded.

  • Page 33: Keypad Panel

    4. Keypad Panel The keypad panel has various functions for specifying operations such as keypad operation (frequency setting, run/stop command), confirming and changing function data, confirming status, and copying. Review the use of each function before commencing running. The keypad panel can also be removed or inserted during running. removed during a keypad panel operation (e.g., run/stop, frequency setting), the inverter stops and outputs an alarm.

  • Page 34: Keypad Panel Operation System (Lcd Screen, Level Structure)

    4-2 Keypad Panel Operation System (LCD screen, Level Structure) 4-2-1 Normal operation The keypad panel operation system (screen transition, level structure) is structured as follows: 60.00 60.00 Operation mode Program menu RESET 4-2-2 Alarm occurrence If an alarm is activated, operation is changed from normal keypad panel operation to an alarm mode operation. The alarm mode screen appears and alarm information is displayed.
  • Page 35 Table 4-2-1 Overview of contents displayed for each level Level name Operating This screen is for normal operation. Frequency setting by keypad panel and the mode LED monitor switching are possible only when this screen is displayed. Program Each function of the keypad panel is displayed in menu form and can be selected. menu Selecting the desired function from the list and pressing of the selected function.

  • Page 36: Operating Keypad Panel

    4-3 Operating Keypad Panel 4-3-1 Operation Mode The screen for normal inverter operation includes a screen for displaying inverter operating status and an operation guide and a screen for graphically displaying the operating status in the form of a bar graph. Switching between both screens is possible using the E45 function. 1) Operation guide (E45=0) 60.00 STOP...

  • Page 37: Switching The Led Monitor

    4-3-3 Switching the LED monitor On the normal operation, press When power is turned on, the monitor contents set by the function (E43) are displayed on the LED. When stopping (E44 = 0) Setting frequency Output frequency 1 (before slip compensation) Setting frequency Setting frequency Output current...
  • Page 38 The function code consists of alphanumeric characters. Unique alphabetical letters are assigned for each function group. Table 4-3-1 Function code F00 - F42 Fundamental Functions E01 - E47 Extension Terminal Functions C01 - C33 Control Functions of Frequency P01 - P09 Motor Parameters H03 - H39 High Performance Functions...

  • Page 39: Checking Function Data

    4-3-6 Checking function data On the "Program menu" screen, select "2. DATA CHECK". The "Function Select" screen then appears with function codes and names. 60.00 ⇒2.DATA CHECK PRG⇒PRG MENU F/D⇒LED SHIFT Select the desired function and press switches to the "Data setting" screen, to modify data. 4-3-7 Monitoring operating status On the "Program menu"...

  • Page 40: I/O Check

    4-3-8 I/O check On the “Program menu” screen, select "4. I/O Check" to display analog and digital input/output signal status for the inverter and options. Use 60.00 1.DATA SETTING 2.DATA CHECK 3.OPR MNTR PRG⇒PRG MENU ⇒4.I/O CHECK F/D ⇒LED SHIFT 60.00 Output terminal status □...

  • Page 41: Maintenance Information

    4-3-9 Maintenance information On the "Program menu" screen, select "5. Maintenance" to display information necessary for maintenance and inspection. Use ∧ 60.00 1.DATA SETTING 2.DATA CHECK 3.OPR MNTR PRG⇒PRG MENU 4.I/O CHECK F/D⇒LED SHIFT ⇒5.MAINTENANC 60.00 Capacitor on PC board accumulation time TCAP=xxxxxh ( ):Judgment level.

  • Page 42: Load Rate Measurement

    4-3-10 Load rate measurement On the "Program menu" screen, select "6. Load Rate Measurement". On the "Load rate measurement" screen, the maximum current, average current, and average breaking power during the set measuring time are measured and displayed. 60.00 1.DATA SETTING 2.DATA CHECK 3.OPR MNTR PRG⇒PRG MENU...

  • Page 43: Alarm Information

    4-3-11 Alarm information On the "Program menu" screen, select "7. Alarm Information". Various operating data when the latest alarm occurred is displayed. Use data. 60.00 1.DATA SETTING 2.DATA CHECK 3.OPR MNTR PRG⇒PRG MENU 4.I/O CHECK F/D ⇒LED SHIFT 5.MAINTENANC 6.LOAD FCTR ⇒7.ALM INF Cumulative operating hours TIME=xxxxxh...

  • Page 44: Alarm History And Factors

    4-3-12 Alarm history and factors On the "Program menu" screen, select "8.Alarm Factors" to display the alarm history. Press to display troubleshooting information for the alarm selected. FUNC DATA 60.00 1.DATA SETTING 2.DATA CHECK 3.OPR MNTR PRG⇒PRG MENU 4.I/O CHECK F/D ⇒LED SHIFT 5.MAINTENANC 6.LOAD FCTR...

  • Page 45: Data Copy

    4-3-13 Data copy On the "Program menu" screen, select "9. Data Copy" to display the data copy read screen. A copy operation is then performed in the following order;reading inverter function data, removing the keypad panel, attaching the keypad panel to another inverter, and writing the data to the inverter. The "verify"...
  • Page 46 Data check (verify) 60.00 PRG⇒PRG MENU F/D ⇒LED SHIFT 60.00 1.DATA SETTING 2.DATA CHECK 3.OPR MNTR 4.I/O CHECK 5.MAINTENANC 6.LOAD FCTR 7.ALM INF 8.ALM CAUSE ⇒9.DATA COPY FUNC DATA <DATA COPY> Inverter type of data 040HP-4 stored in the keypad panel READ ∧...

  • Page 47: Alarm Mode

    4-3-14 Alarm mode If an alarm occurs, the “Alarm screen” indicating the alarm contents is displayed. Use alarm history and multiple alarms (if more than two alarms occur simultaneously). Alarm detection order 1.OC1 1=xxx xxxxxxxxxxxxx PRG⇒PRG MENU RESET⇒RESET Alarm detection order Operation method display...

  • Page 48: Function Select

    5. Function select 5-1 Function select list F:Fundamental Functions Func NAME F00 Data protection F01 Frequency command 1 F02 Operation method F03 Maximum frequency 1 F04 Base frequency 1 F05 Rated voltage 1 (at Base frequency 1) F06 Maximum voltage 1 (at Maximum frequency 1) F07 Acceleration time 1 F08 Deceleration time 1...
  • Page 49 E:Extension Terminal Functions Func NAME E01 X1 terminal function E02 X2 terminal function E03 X3 terminal function E04 X4 terminal function E05 X5 terminal function E06 X6 terminal function E07 X7 terminal function E08 X8 terminal function E09 X9 terminal function E10 Acceleration time 2 E11 Deceleration time 2 E12 Acceleration time 3...
  • Page 50 Func NAME C20 JOG frequency C21 PATTERN(Mode select) operation (Stage 1) (Stage 2) (Stage 3) (Stage 4) (Stage 5) (Stage 6) (Stage 7) C30 Frequency command 2 C31 Offset adjust(terminal[12]) C33 Analog setting signal filter P:Motor Parameters Number of motor 1 poles P02 Motor 1 (Capacity) (Rated current)
  • Page 51 A:Alternative Motor Parameters Func NAME A01 Maximum frequency 2 A02 Base frequency 2 A03 Rated voltage 2 (at Base frequency 2 ) A04 Maximum voltage 2 (at Base frequency 2) A05 Torque boost2 A06 Electronic (Select) thermal overload relay for motor 2 (Level) (Thermal time constant)
  • Page 52 Table 5-1-1 The factory setting value (details) F11:Electric thermal1(Level) E34:OL1 Inverter type function(Level) E37:OL2 function(Level) A07:Electric thermal overload relay for motor2 (Level) FRNF25G11S-2UX FRNF50G11S-2UX FRN001G11S-2UX FRN002G11S-2UX FRN003G11S-2UX FRN005G11S-2UX FRN007G11S-2UX FRN010G11S-2UX FRN015G11S-2UX FRN020G11S-2UX FRN025G11S-2UX FRN030G11S-2UX FRN040G11S-2UX FRN050G11S-2UX FRN060G11S-2UX FRN075G11S-2UX FRN100G11S-2UX FRN125G11S-2UX FRN007P11S-2UX FRN010P11S-2UX FRN015P11S-2UX...
  • Page 53 F11:Electric thermal1(Level) E34:OL1 Inverter type function(Level) E37:OL2 function(Level) A07:Electric thermal overload relay for motor2 (Level) FRNF50G11S-4UX FRN001G11S-4UX FRN002G11S-4UX FRN003G11S-4UX FRN005G11S-4UX FRN007G11S-4UX FRN010G11S-4UX FRN015G11S-4UX FRN020G11S-4UX FRN025G11S-4UX FRN030G11S-4UX FRN040G11S-4UX FRN050G11S-4UX FRN060G11S-4UX FRN075G11S-4UX FRN100G11S-4UX FRN125G11S-4UX FRN150G11S-4UX FRN200G11S-4UX FRN250G11S-4UX FRN300G11S-4UX FRN350G11S-4UX FRN400G11S-4UX FRN450G11S-4UX FRN500G11S-4UX FRN600G11S-4UX FRN007P11S-4UX FRN010P11S-4UX...

  • Page 54: Function Explanation

    5-2 Function Explanation Data protection Setting can be made so that a set value cannot be changed by keypad panel operation. F 0 0 D A T A P R T C Setting range 0 : The data can be changed. 1 : The data cannot be changed.
  • Page 55 [LE] Frequency setting [Hz2/Hz1] Frequency setting by keypad panel ∨ ∧ Gain Bias [12] [C1] [V2] [V1] Option Analog input filter [IVS] [UP] UP/DOWN control [DOWN] D/I or pulse train (optional) Pattern operation control [SS1] [SS2] Switching [SS4] command [SS8] [JOG] [Hz2/PID] note) The numbers marked "#"...
  • Page 56 Maximum frequency 1 This function sets the maximum output frequency for motor 1. This is a function for motor 1. F 0 3 M A X Setting range G11S: 50 to 400 Hz P11S: 50 to 120Hz Setting a value higher than the rated value of the device to be driven may damage the motor or machine.
  • Page 57 Torque boost 1 This is a function for motor 1. The following can be selected: F 0 9 T R Q B O O S T 1 -- Selection of load characteristics such as automatic torque boost, square law reduction torque load, proportional torque load, constant torque load.
  • Page 58 75HP to 125HP 110kW or above Fe x 0.33 Fe x 0.83 Output frequency f Operation level current and output frequency 150HP or above 110kW or above Fe x 0.33 Fe x 0.83 Output frequency f Operation level current and output frequency The time from when 150% of the operation level current flows continuously to when he electronic thermal O/L relay activates can be set.
  • Page 59 Restart mode after momentary power failure This function selects operation if a momentary power failure occurs. The function for detecting power failure and activating protective operation (i.e., alarm output, alarm display, inverter output cutoff) for undervoltage can be selected. The automatic restart function (for automatically restarting a coasting motor without stopping) when the supply voltage is recovered can also be selected.
  • Page 60 Power failure Power recovery Set value : 0 Main circuit DC voltage Under voltage Output frequency LV trip Set value : 1 Main circuit DC Under voltage voltage Output frequency LV trip Operation continuation level Set value : 2 Main circuit DC voltage Output frequency...
  • Page 61 Frequency limiter Frequency limiter This function sets the upper and lower limits for the setting frequency . F 1 5 I M I T E R F 1 6 I M I T E R Setting range G11S: 0 to 400Hz P11S: 0 to 120Hz Set frequency + Maximum frequency...
  • Page 62 Starting frequency Start frequency (Holding time) Stop frequency The starting frequency can be set to reserve the torque at startup and can be sustained until the magnetic flux of the motor is being established. Frequency: This function sets the frequency at startup. F 2 3 S T A R T Setting range: 0.1 to 60Hz...
  • Page 63 (pulse rate) (voltage adjust) FMP terminal (function) Monitor data (e.g.,output frequency, output current) can be output to terminal FMP as pulse voltage. data can also be sent to an analog meter as average voltage. When sending data to a digital counter or other instrument as pulse output, set the pulse rate in F33 to any value and the voltage in F34 to 0%.
  • Page 64 WARNING When the torque limit function is selected, an operation may not match the set acceleration and deceleration time or set speed. The machine should be so designed that safety is ensured even when operation does not match set values. Accident may result.
  • Page 65 X1 Terminal function ～ ～ X9 Terminal function Each function of digital input terminals X1 to X9 can be set as codes. E 0 1 F U N C E 0 2 F U N C E 0 3 F U N C E 0 4 F U N C E 0 5...
  • Page 66 Coast-to-stop command [BX] When BX and P24 are connected, inverter output is cut off immediately and the motor starts to coast-to-stop. alarm signal is neither output nor self-held. If BX and P24 are disconnected when the operation command (FWD or REV) is on, operation starts at the start frequency.
  • Page 67 Torque limit 2/torque limit 1 [TL2/TL1] This function switches the torque limit value set in function codes F40 and F41, and E16 and E17 by an external digital input signal. Set value input signal Torque limit value selected F40 DRV TRQ1 F41 BRK TRQ1 E16 DRV TRQ2 E17 BRK TRQ2...
  • Page 68 Inverse mode changeover [IVS] The analog input (terminals 12 and C1) can be switched between forward and inverse operations by an external digital input signal. Set value input signal Function selected Forward operation when forward operation is set and vice versa Inverse operation when forward operation is set and vice versa This function is invalid when the PID control is...
  • Page 69 Line speed control Cancellation [Hz/LSC] Line speed frequency memory [LSC-HLD] These functions are used for OPC-G11S-PG / PG2 and PGA. Refer to each instruction manual. Frequency setting 1 / Frequency setting 2 [Hz1/Hz2] This function switches the frequency setting method set in function codes F01 and C30 by an external digital input signal.
  • Page 70 Y1 terminal function ～ ～ Y5A and Y5C terminal function Some control and monitor signals can be selected and output from terminals [Y1] to [Y5]. Terminals [Y1] to [Y4] use transistor output; terminals[Y5A] and [Y5C] use relay contacts. E 2 0 F U N C E 2 1 F U N C...
  • Page 71 Inverter stopping [STOP] This function outputs an inverted signal to Running (RUN) to indicate zero speed. An ON signal is output when the DC injection brake function is operating. Ready output [RDY] This function outputs an ON signal when the inverter is ready to operate.
  • Page 72 4. When the option card is operated . 5. When RS-485 communication is operated . 6. When the power supply is turned off with digital input (FWD, REV, X1-X9) of a control terminal being ON. In the case of "3", "4", "5" and "6", life judgment is enabled by adjusting the function both code:U08 and U09.
  • Page 73 OL function signal (mode select) Select one of the following two types of overload early warning: early warning by electronic thermal O/L relay function or early warning by output current. E 3 3 W A R N Set value 0: Electronic thermal O/L relay 1: Output current Function Description...
  • Page 74 LED monitor (function) LED monitor (display at stop mode) The data during inverter operation, during stopping, at frequency setting, and at PID setting is displayed on the LED. Display during running and stopping During running, the items selected in "E43 LED monitor (display selection),"...
  • Page 75 Jump frequency 1 Jump frequency 2 Jump frequency 3 Jump frequency (Hysteresis) This function makes the set frequency jump so that the inverter's output frequency does mechanical resonance point of the load. Up to three jump points can be set. This function is ineffective when jump frequencies 1 to 3 are set to 0Hz.
  • Page 76 JOG frequency This function sets the frequency for jogging operation of motor, which is different from the normal operation. C 2 0 J O G Setting range G11S : 0.00 to 400.00 Hz P11S : 0.00 to 120.00 Hz Starting with the jogging frequency is combined with jogging select signal input from the keypad panel or control terminal.
  • Page 77 Pattern operation setting example Function Set value Operation frequency to be set C21 (operation selection) C22 (stage 1) 60.0F2 Multistep frequency 1 (C05) C23 (stage 2) 100F1 Multistep frequency 2 (C06) C24 (stage 3) 65.5R4 Multistep frequency 3 (C07) C25 (stage 4) 55.0R3 Multistep frequency 4 (C08) C26 (stage 5)
  • Page 78 Analog setting signal filter Analog signals input from control terminal 12 or C1 may contain noise, which renders control unstable. This function adjusts the time constant of the input filter to remove the effects of noise. C 3 3 R E F L T E R Setting range: 0.00 to 5.00 seconds An set value too large delays control response though...
  • Page 79 Number of motor 1 poles This function sets the number of poles of motor 1 to be driven. If this setting is not made, an incorrect motor speed (synchronous speed) is displayed on the LED. P 0 1 P O L E S Set values: 2, 4, 6, 8, 10, 12, 14 Motor 1 (capacity) The nominal applied motor capacity is set at the factory.
  • Page 80 Note1: If REMOTE operation(F02: 1) is selected, operation signal is given from terminal [FWD] or [REV]. Note2: Use function "A13 Motor 2 (auto tuning)," to tune motor 2. In this case, set values described in 1 and 2 above are for the function (A01 - ) of motor 2.
  • Page 81 High Performance functions (H:High Performance function) Data initializing This function returns all function data changed by the customer to the factory setting data. (initialization). H 0 3 D A T A Set value 0： Disabled. 1： Initializing data. To perform initialization, press the together to set 1, then press the values of all functions are initialized.
  • Page 82 ACC/DEC （Mode select） pattern This function selects the acceleration and deceleration pattern. H 0 7 A C C P T N Set value 0: Inactive (linear acceleration and deceleration) 1: S-shape acceleration and deceleration (mild) 2: S-shape acceleration and deceleration (*) 3: Curvilinear acceleration and deceleration * The S-shape range is set by the function: U02 to U05 when the set value "2"...
  • Page 83 Start mode This function smoothly starts the motor which is coasting after a momentary power failure or after the motor has been subject to external force, without stopping motor. At startup, this function detects the motor speed and outputs the corresponding frequency, thereby enabling a shock-free motor startup.
  • Page 84 H O L D Setting range 230 V series: 200 to 300V 460 V series: 400 to 600V When power supply voltage to the inverter is high, control can be stabilized even under an excessive load by raising the operation continuation level.
  • Page 85 PID control (Mode select) ～ ～ PID control(Feedback filter) PID control detects the amount of control (feedback amount) from a sensor of the control target, then compares it with the target value (e.g., reference temperature). If the values differ, this function performs a control to eliminate the deviation.
  • Page 86 PID control (P-gain) PID control (I-gain) PID control (D-gain) These functions are not generally used alone but are combined like P control, PI control, PD control, and PID control. P operation Operation using an operation amount (output frequency) proportional to deviation is called P operation, which outputs an operation amount proportional to deviation, though it cannot eliminate deviation alone.
  • Page 87 -To suppress vibration with a frequency roughly equivalent to the value "H24 D-gain," decrease the value of H24. If there is residual vibration with 0.0, decrease the value of "H22 P-gain." Before adjustment PID control (Feedback filter) This filter is for feedback signal input from terminal [12] or [C1].
  • Page 88 Serial link (Function select) The link function (communication function) provides RS-485 (provided as standard) and bus connections (optional). The serial link function includes: 1) Monitoring (data monitoring, function data check) 2) Frequency setting 3) Operation command (FWD, REV, and other commands for digital input) 4)Write function data H 3 0 I N K...
  • Page 89 Motor 2 Maximum frequency2 This function sets the maximum frequency for motor 2 output by the inverter. This function operates the same as "F03 Maximum frequency 1." For details, see the explanation for F03. A 0 1 M A X Base frequency 2 This function sets the maximum output frequency in the constant-torque area of motor 2 (i.e., output frequency at...
  • Page 90 The electrical discharge time of the capacitor is measured automatically, when the power supply is turned off. And, the result is stored in function code U09. When the power supply is turned off under the conditions as follows, decrement rate (%) to the factory t[s] tdec shipment can be measured.
  • Page 91 2. Cooling fan ON/OFF control is used. (function code : H 06= 1) Turn off the power supply of inverter, on the conditions at which the inverter has stopped, and a cooling fan is operated. It is not necessary to remove an option card and the connection with a control terminal.
  • Page 92 Active (without reactor (ACR/DCR)) Active (with reactor (ACR/DCR)) Inactive When "2" is set to U48, protection operation of the inverter to input phase loss or power supply voltage unbalance △ ！ CAUTION does not work. If you use it as it is, there is a possibility of damaging an inverter.
  • Page 93 PC board, normal operation may not be able to be performed. (Offset adjustment) Confirm that the main power supply is turned ON, the motor wiring are connected and the motor has stopped (inverter operation command is OFF).
  • Page 94 Motor overload memory retention ◆This is Motor overload memory (Electrical thermal O/L relay) retention selection at power up. U 8 9 U S E R Setting range : 0, 1 Set value Operation Inactive When power up the drive, Motor overload data is reset.

  • Page 95: Protective Operation

    If the DC link circuit voltage of the main circuit falls below the undervoltage detection level (230V series: 200V DC,460V series: 400V DC) due to a lowered power supply, the output is shut down. If function code F14 (Restart after momentary power failure) is selected, an alarm is not displayed.

  • Page 96: Alarm Reset

    6-2 Alarm Reset To release the trip status, enter the reset command by pressing the key on the keypad panel or RESET inputting signal from the terminal (RST) of the control terminals after removing the cause of the trip. Since the reset command is an edge operation, input a command such as !!OFF-ON-OFF!! as shown in Fig.6-2-1.

  • Page 97: Trouble Shooting

    7.Trouble shooting 7.1 Protective function activation (1) Overcurrent Remove the short-circuit and ground fault. Reduce the load or increase the inverter capacity. Can the torque boost amount be reduced? Reduce the torque boost. Faulty inverter or error due to noise. Consult with Fuji Electric.
  • Page 98 Modify power distribution system to satisfy the specified value. Overvoltage during deceleration Is the power supply voltage within the specified value? Is start mode(H09) activated and its start-mode? Is restart mode after momentary power failure or operation switching between line and inverter?
  • Page 99 (6) Overtemperature at inside air (6) Overtemperature at inside air and overheating at heatsink. and overheating at heatsink. Overtemperature at inside air OH3 Overtemperature Overheating at inside air OH3 at heatsink OH1 Is between the control Is between the control terminals 13-11 closed? terminals 13-11 closed? Check the temperature of...
  • Page 100 Is the wiring of CNRXTX(RED) correct on the power PCB? Connect (When DC power supply, connect it to the correctly R0-T0 side and AC power input is the cable. connected to the auxilialy power input terminal.)

  • Page 101: Abnormal Motor Rotation

    A reverse operation command is issued with the “H08 Rev. phase sequence lock” value set to 1. Are the circuit breaker and magnetic contactor on the power supply side switched on? Are the voltages on the power terminals (R/L1, S/L2, T/L3) normal?
  • Page 102 (2) If the motor rotates but the speed does not change The motor rotates but the speed does not change. Change the setting. Pattern operation Is the timer timing too long? Is the pattern operation complete? Are all acceleration and deceleration times identical? Faulty inverter or error due to noise, etc.
  • Page 103 (3) If the motor stalls during acceleration The motor stalls during acceleration. Use a thicker cable between the inverter and the motor or shorten the cable length. Reduce the torque of the load or increase the inverter capacity. (4) If the motor generates abnormal heat The motor generates abnormal heat.

  • Page 104: Maintenance And Inspection

    To prevent electric shock, confirm using a multimeter that the voltage has dropped below the safety value (25 V DC or below) after the charge lamp (CRG) goes off. Start the inspection at least five minutes after turning off the power supply for •...
  • Page 105 Terminal block Is there damage? Smoothing 1) Is there electrolyte leakage, discoloration, capacitor crazing, or swelling of the case? 2) Is the safety valve not protruding or are valves protruding too far? 3) Measure the capacitance if necessary. Resistor 1) Is there unusual odor or damage to the insulation by overheating? 2) Is there an open circuit? Transformer...
  • Page 106 (2) Disable all the digital inputs (FWD, REV, X1-X9) on the control terminals. Also disconnect RS-485 communication if used. Turn on the main power supply. Confirm that the cooling fan is rotating and that the inverter is not operating. (There is no problem if the "OH2 External thermal relay tripped" trip function is activated due to the digital input terminal setting off.)

  • Page 107: Measurement Of Main Circuit Electrical Quantity

    Power W − Power factor × Voltage V Table 8-3-1 Meters for measuring main circuit Input (power supply) side Voltage Current* Item Meter Ammeter Voltmeter name R,S,T...

  • Page 108: Insulation Test

    8-4 Insulation Test Avoid testing an inverter with a megger because an insulation test is completed at the factory. If a megger test must be completed, proceed as described below. Use of an incorrect testing method may result in product damage. If the specifications for the dielectric strength test are not followed, the inverter may be damaged.
  • Page 109 (2) Product guarantee --- Please take the following items into consideration when placing your order. When requesting an estimate and placing your orders for the products included in these materials, please be aware that any items such as specifications which are not specifically mentioned in the contract, catalog, specifications or other materials will be as mentioned below.

  • Page 110: Specifications

    9. Specifications 9-1 Standard Specifications (1) Three-phase 230V series Nominal applied motor 0.25 [HP] Type FRN[][][]G11S-2UX Rated output capacity (*1) [kVA] Rated output current (*2) [A] Overload 150% of rated output current for 1 min. capability 200% of rated output current for 0.5 s Starting torque 200% or more (under torque vector control) Braking torque...
  • Page 111 (*4) An output voltage exceeding the supply voltage cannot be generated. (*5) The taps within the inverter must be changed for a power supply rated at 380 to 398V/50 Hz or 380 to 430V/60 Hz. (*6) If the imbalance between phases exceeds 2%, use a power-factor correcting DC reactor (DCR).

  • Page 112: Common Specifications

    9-2 Common Specifications Item Control method Sinusoidal wave PWM control (with V/F control, torque vector control, PG feedback vector control (option)) Maximum G11S: 50 to 400Hz variable setting P11S: 50-120Hz variable setting frequency Base G11S: 25 to 400Hz variable setting P11S: 25-120Hz variable setting frequency Starting 0.1 to 60Hz variable setting Holding time: 0.0 to 10.0 s...

  • Page 113: Outline Dimensions

    9-3 Outline Dimensions ■ Outline Dimensions (30HP or less) 4.33(110 0.28(7) 3.78(96) 0.28(7) 0.24(6) 0.61(15.5) 0.61(15.5) 1.56(39.5) 5.12 FRNF25G11S-2UX to FRNF50G11S-2UX 1.44 FRNF50G11S-4UX (130) (36.5) 5.71 2.03 FRN001G11S-2UX FRN001G11S-4UX (145) (51.5) FRNF25G11S-2UX to FRN001G11S-2UX FRNF50G11S-4UX to FRN001G11S-4UX 8.66(220 0.47(12) 7.72(196) 0.47(12) 0.39(10) 2.07...
  • Page 114 ■ Outline Dimensions (G11S :40HP to 350HP, P11S :40HP to 450HP) IInstallation inside panel type 盤内設置型 2or3-φC 230V Series Nominal Inverter type applied FRN-G11S series FRN-P11S series motor[HP] FRN040G11S-2UX FRN040P11S-2UX FRN050P11S-2UX － FRN050G11S-2UX － FRN060P11S-2UX － FRN060G11S-2UX － FRN075P11S-2UX － FRN075G11S-2UX －...
  • Page 115 ■Outline Dimensions (G11S :400HP or more ,P11S :500HP or more) W3 W4 460V Series Nominal Inverter type applied FRN-G11S series FRN-P11S series motor[HP] FRN400G11S-4UX － － FRN450G11S-4UX － FRN500P11S-4UX － FRN600P11S-4UX － FRN500G11S-4UX － FRN600G11S-4UX － － FRN700P11S-4UX － FRN800P11S-4UX Nominal Inverter type applied...
  • Page 116 ■ Outline Dimensions (Reactor; Accessories for 100HP or more) Fig. A terminal hole 端子 穴 B± 1 4-ø G A± 3 terminal hole 取付 穴 Fig. C 図 B terminal details 4-ø G×20 長穴 B± 1 terminal hole 取付 穴 A±...

  • Page 117: Modbus Rtu Serial Communications

    9-4 RS-485 Modbus RTU Serial Communications The serial interface supports operation, configuration and monitoring of inverter functions through an EIA/RS-485 connection. The serial interface is based on Modbus RTU protocol. This protocol allows the inverter to function as an RTU slave on an industrial network. 9-4-1 Transmission Specification Item Physical level...

  • Page 118: Inverter Function Code Access

    9-4-5 Inverter Function Code Access All of the inverter function codes are accessible through the RS-485 serial interface. Inverter function codes are mapped to RTU holding registers. An inverter function code RTU address is 2 bytes in length. The high byte corresponds to a code that represents the inverter parameter sort (F–M).
  • Page 119 Monitoring parameter registers Address Code Description 2049 Frequency command (final command) 2053 Frequency command (final command) 2054 Actual frequency 2055 Actual torque value 2056 Torque current 2057 Output frequency 2058 Motor output (input electric power) 2059 Output current r. m. s. 2060 Output voltage r.

  • Page 120: Data Format Specification

    9-4-7 Data Format Specification All data in the data field of communication frame shall be represented by a 16 bit length word. Data format [1] Example If F15 (Frequency limit, upper)= 60Hz 60 = 003C Data format [2] Example data = -20 -20 = FFEC Data format [3] Example: If F17 (frequency gain setting signal) = 100.0%...
  • Page 121 (INV output ) Ground fault Overvoltage, during acceleration Over voltage, during deceleration Overvoltage, during steady state operation DC undervoltage Power supply open phase Blown DC fuse Output wiring error Overheat, heat sink, inverter Overheat, outside thermal Overheat, unit inside temp.
  • Page 122 Data format [13] Direction Time Index portion of rotation 0: 1st ACC/DEC time 0: FWD 1: 2nd ACC/DEC time 1: REV 2: 3rd ACC/DEC time 3: 4th ACC/DEC time Example) If C22 (Stage1) = 10.0s R2 (10s, reverse rotation, acceleration time 2/deceleration time 2) Since 10.0 = 0.1 X 100 >...
  • Page 123 Data format [17] Type Code Type Generation Data format [18] Data 4 Data format [19] Example) If F11 (electronics thermal overload relay 1 level)107.0A (40HP) 107.0 X 10=1070=042E If F11 (electronics thermal overload relay 1 level)=3.60A (1HP) Since 3.60 X 100=360=0168 Data format [20] Code Description...

  • Page 124: Communication Errors

    Data format [21] Example) If P04 (motor 1 auto - tuning)=1: Forward rotation 0000 0001 0000 0001 9-4-8 Communication Errors Exception Response When the inverter receives a message that does not contain communication errors but the message can not be processed, the inverter will return an exception response. The exception response contains an error sub-code in the data field that represents the problem.

  • Page 125: Options

    10. Options 10-1 Built-in Options The inverter supports two internally mounted cards. One option card is mounted under the main cover (Location A) and the other option card is mounted in a special adapter under the keypad (Location B). Only one card can be mounted in these locations.

  • Page 126: Separately Installed Options

    OFL-[][][]-4A. DC reactor (For power coordination) (DCR2-[][][]) ① Used when the capacity of the power supply transformer (DCR4-[][][]) exceeds 500kVA and exceeds the rated capacity of the inverter tenfold. ② Used when a thyristor converter is connected as a common load on the same transformer.

  • Page 127: Electromagnetic Compatibility (Emc)

    11. Electromagnetic compatibility (EMC) 11-1 General In accordance with the provisions described in the European Commission Guidelines Document on Council Directive 89/336/EEC,Fuji Electric Co., Ltd. has chosen to classify the FRENIC 5000G11S range of Inverters as "Complex Components". Classification as a "Complex Components" allows a product to be treated as an "apparatus", and thus permits compliance with the essential requirements of the EMC Directive to be demonstrated to both an integrator of FRENIC Inverters and to his customer or the installer and the user.

  • Page 128: Recommended Installation Instructions

    11-2 Recommended Installation Instructions It is necessary that to conformed to EMC Directive, these instructions must be followed. Follow the usual safety procedures when working with electrical equipment. All electrical connections to the filter, Inverter and motor must be made by a qualified electrical technician. 1) Use the correct filter according to Table 11-1.
  • Page 129 Fig.11-1 RF3100-F11 7.87 6.54 (200) (166) RF3180-F11 7.87 6.54 (200) (166) Fig.11-2 Outline Dimensions (RF3100-F11, RF3180-F11) 11-3 Dimensions [inch(mm)] 17.1 16.1 (435) (408) (130) 19.5 18.4 (495) (468) (160) 5.12 6.30...
  • Page 130 Fig.11-3 Outline Dimensions (RF3280-F11, RF3400-F11) Metal wiring cabinet RFI filter RCD or MCCB L1 L1’ L2 L2’ L3 L3’ Power supply 23.1 (587) 22.0 (560) 27.1 (688) 25.5 (648) Fig.11-4 Outline Dimensions (RF3880-F11) Inverter Screened Motor Cable L1/R U L2/S V...

  • Page 131: The Harmonics Restriction In Europe Union (Eu)

    However these inverters without DC-reactor don’t fulfill them. If they shall be connected to the public low voltage power supply system, the supply authority must be asked for permission to connect. Fuji Electric can provide this data sheets when you need the data for harmonics currents.
  • Page 132 2007-11 (K07/K07) 10CM...

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