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Transmission 2 0 1 1
7.1 l a Check the condition of the oil seals (A) and bearings (B)
7.11 b If the output shaft seal fails oil will drain at (A), if the input
shaft seal fails oil will drain at (B)
washers and replace them if they are
screwdriver
or
seal
extractor
(see
damaged or worn. Fit new ones if in any
illustration). Take care not to damage the
doubt.
case.
11 Check the condition of the oil seals. If the
14 Smear the new seal with grease and press
input shaft oil seal fails, oil will run out of the
it into place with a suitably sized socket which
drain hole in the back of the case or into the
bears only on the hard outer edge of the seal.
drive belt case behind the clutch. If the output
Check that the seal is correctly positioned and
shaft seal fails, oil will run out of the drain in
square in the case (see illustration).
the bottom of the case (see illustrations). If
15 To remove the outer bearing on each
either of the shafts has been removed, it is
shaft, first lever out the seal. Note the position
good practice to fit a new seal (see Steps 13
of the bearing, then support the casing on
to 14).
blocks of wood, heat the bearing housing with
12 Inspect the bearings; ensure each bearing
a hot air gun and drive the bearing out with a
is clean and dry, then apply a few drops of oil
bearing driver or suitably sized socket from
7.13 Lever out the old oil seal
.
. .
inside and check that it turns smoothly. If it
the seal side
(see
illustration). Install the new
grates or rattles it is worn and must be
bearing with a bearing driver or socket large
replaced with a new one (see Steps 15 to 16).
enough to contact the outer race of the
The new bearings should be installed with a
The bearings should be a tight fit in their
bearing (do not allow it to contact the inner
bearing driver
Or
socket large enough
housings; if a bearing is loose and the housing
race), then fit the new seal.
contact the outer race of the bearing.
is not damaged, use a suitable bearing
16 The inner bearings on each shaft are fitted
locking compound to hold it in place.
in blind holes and require an internal bearing
lnstallation
13 To remove an oil seal, first note the
puller to extract them without damaging the
17 If removed, fit the input shaft through its
position of the seal and which way round it is
case; consult a Peugeot dealer or a specialist
bearing in the cover. Smear the inside of the
fitted, then lever it out with a flat bladed
motorcycle engineer if they need removing.
seal with grease and support the cover on
7.14
. . .
and ensure the new seal is fitted square with the case
7.15 Removing the output shaft outer bearing
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