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Chapter 9
Electrical system
Refer to Chapter 1 for model identification details
Contents
Alternator coils
-
check
..................................
.30
Alternator
-
removal and installation
........................
.31
Battery-charging
.......................................
4
Battery
-
removal, installation and checks
....................
3
Brake light switches
-
check and replacement
................
.ll
Charging system
-
leakage and output test
..................
.29
Charging system testing
-
general information and precautions
..
.28
Coolant temperature gauge and sender
............
.see Chapter 3
Electrical system -fault finding
.............................
2
Fuel gauge and level sender
-
check and replacement
.........
.19
.............................
Fuse-checkandreplacement
5
General information
......................................
1
Handlebar switches
-
check
..............................
.22
Handlebar switches
-
removal and installation
................
.23
Headlight aim
-
check and adjustment
.............
.see Chapter 1
Headlight bulb and sidelight bulb
-
test and replacement
........
7
Headlight unit
-
removal and installation
......................
8
Horn
-
check and replacement
............................
.24
Ignition (main) switch
-
check, removal and installation
.........
.21
Ignition system components
.....................
.see Chapter 5
Instrument cluster bulbs
-
test and replacement
...............
18
Instrument cluster
-
check, removal and installation
............
16
Licence plate light bulb
-
replacement
.......................
12
Lighting system
-
check
..................................
6
Oil level warning circuit
-
check
...........................
.20
Regulatorlrectifier
-
check and replacement
..................
.32
Speedometer cable
-
check and replacement
................
.17
Starter motor
-
disassembly, inspection and reassembly.
.......
.27
Starter motor
-
removal and installation
.....................
.26
Starter relay
-
check and replacement
......................
.25
Tail/brake light bulb -test and replacement
...................
9
Tail light unit
-
removal and installation
.......................
10
Turn signal bulbs
-
test and replacement
....................
.14
Turn signal assembly
-
removal and installation
................
15
Turn signal circuit
-
check
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.13
Degrees of difficulty
Specifications
Battery
Capacity
.................................................
Voltage
Fully charged @ 20°C
.....................................
DischargedQ20"C
.......................................
Recharge rate (all models)
...................................
Esry,su-for
&
novice with
l i i
g
experience
a
Alternator
Voltage output (unregulated)
.................................
Lighting coil resistance @ 20°C
...............................
Charging coil resistance @ 20°C
..............................
F a n Y e a ~ y , ~ u M
&
for beginner with
s a w e x p i e m
8
~~
&
suitable
for competent
\
w m i
%
Regulatorlrectifier
Regulated voltage output
Batterycharging
.........................................
Lighting circuit
..........................................
D i f f i C a w W f o r
' %
V ~ d f k u k
experienced DN
suitableforexpertDN
s?
\
mechanic
h
%
I
o r -
h
Fuse
Main
....................................................
Lighting resistor
Resistance
...............................................
Fuel level sender
Resistance with tank full
.....................................
Resistance with tank empty
..................................
12 V, 4 Ah (5 Ah on MF gel batteries)
14.0 to 15.0 V
10.7 V
0.5 Amps for 5 to 10 hrs
18 to 22 V (AC) at X to % throttle
0.48 to 0.72 ohms
0.64 to 0.96 ohms
14 to 15 V (DC) at
' X
to % throttle
12.6 to 13.6 V (AC) at
X
to %throttle
5 Amps
4.7 to 7 ohms
0 to 12 ohms
90 to 120 ohms
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