Advertisement
Transmission
2 0 3
3.43 Remove the circlip
.
. .
3.3 Kickstart lever rest position
3.4b
. . .
and washer from the kickstart
shaft
3.5 Release the tension in the spring and
unhook it from the quadrant
3.6a Unhook the spring from the post
(arrowed)
. . .
3.6b
. . .
and remove the kickstart bush
F a r and that the lever returns to its proper
3 :
position afterwards. Fit the bracket over
-o rear brake cable or hose and secure it to
-o underside of the drive belt cover with the
Zccw
.
2 Pull the engaging pinion out of its recess in
the cover, noting how the spring locates (see
illustration 2.3). Remove the washer from
behind the pinion.
3 Note the rest position of the kickstart lever,
then undo the lever pinch bolt and pull the
lever off the shaft (see illustration).
4 Remove the circlip and washer (if fitted)
from the kickstart shaft on the outside of the
cover (see illustrations).
5 Ease the kickstart shaft out of the cover and
release the tension on the kickstart return spring.
Unhook the spring from the kickstart quadrant
and remove the shaft (see illusbation).
6 Note how the return spring locates inside
the cover and remove the spring and kickstart
bush (see illustrations).
7 Clean all the components with a suitable
solvent.
Inspection
8 Check the dogs on the end of the engaging
pinion and the corresponding dogs on the
kickstart driven gear (see illustrations).
lnspect the teeth on the engaging pinion and
the teeth on the kickstart quadrant (see
illustrations). Check the shafts of the
engaging pinion and the kickstart quadrant,
3 Kickstart mechanism
-
removal, inspection
and installation
Removal
Semove the drive belt cover (see Section 2).
3.8a Inspect the dogs (A) and teeth (B) on the engaging pinion
3.8b Inspect the dogs on the kickstart driven gear (arrowed)
Advertisement
