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2C.12 Transmission
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7.18 Install the wave washer (A) and thrust washer (B) on the
7.19 Fit the new gasket over the cover dowels
intermediate shaft
blocks of wood, then drive the shaft into the
bearing with a soft-faced mallet.
18 Fit the output shaft into its bearing in the
cover. Lubricate both ends of the intermediate
shaft with molybdenum disulphide grease,
then install the thrust washer on the shaft
against the small gear pinion and fit the shaft
into the cover. Install the wave washer and
then the thrust washer on the intermediate
shaft against the large gear pinion (see
illustration).
19 If removed, fit the two dowels into the
cover then fit a new gasket over the dowels
(see illustration).
20 Smear the inside of the output shaft oil
seal with grease, then install the cover and
relay shafts into the case, taking care not to
damage the output shaft seal as the shaft is
pushed through it (see illustration 7.3b).
Ensure the dowels locate correctly and install
the cover bolts. Tighten the bolts evenly and
in a criss-cross pattern to the torque setting
specified at the beginning of this Chapter.
21 Install the remaining components in the
reverse order of removal. Note that from mid-
2002 the relay box oil level/filler plug was
relocated on the gearbox cover outer plate
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on these models the oil must be added before
the drive belt cover is installed.
22 If a drain plug is fitted to the relay box,
ensure it is tightened to the specified torque
setting. Fill the relay box with the specified
amount and type of oil (see Chapter 1). Note:
Peugeot do not recommend the use of hypoid
oil in the relay box.
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