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Summary of Contents for PEUGEOT Jet C-Tech
- Page 1 Sales division Technical network leadership WORKSHOP MANUAL...
- Page 2 Sales division Technical network leadership Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
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Page 3: Table Of Contents
Removal of the storage compartment......................13 Removal of the rear cover assembly and mudflap...................14 Removal of the header tank........................14 ELECTRIC COMPONENTS ..........................15 Removal of the blinker unit........................15 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles... - Page 4 Removal of the air pump..........................22 Removal of the cylinder / piston.......................22 Removal of the water pump........................23 MISCELLANEOUS OPERATIONS ......................... 24 Removal of the rear brake pad.........................24 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles...
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Page 5: Characteristics
0.12 l SAE 80W90 life lubricated. 1.4 l. Coolant. Peugeot coolant part number 754614. Fork. 0.12 l per tube (Esso Univis 46 or Agip H Lift 46). Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles... -
Page 6: Chassis
130/60 - 13. Rear tyre pressure. 1.8 bars. 2.2 bars. Chassis markings. Engine marking. 1. VIN number. 2. Engine number. - Manufacturer's plate located under the saddle. Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles... -
Page 7: Service Schedule And Commissioning
Drive pulley bearings and guides #. Transmission belt. Brake fluid and coolant. Once every 2 years Petrol filter. * Depending on equipment. # Change if necessary. Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles... -
Page 8: Check And Lubricate
Driven pulley: Moving flange and needle bush. Kick lever boss/Kick starter control shaft. Clean and adjust Carburettor Test machine. On road. * Depending on equipment. # Change if necessary. Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles... -
Page 9: Battery Preparation (Except Battery Without Maintenance)
Check operation of the lights, flashers, horn, and brake light. Check the different warning lights work. Carry out a road test with the machine. * Depending on equipment. Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles... -
Page 10: Special Important Points
This indicates that the warning light and the electric system of the lubricating system are operational. When starting the engine hot or cold do not accelerate. Check the coolant level in the header tank. Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles... -
Page 11: Tightening Torques
1 m.daN. Nut and bolt 8 mm diameter. 2.2 m.daN. Nut and bolt 10 mm diameter. 3.5 m.daN. Nut and bolt 12 mm diameter. 5.5 m.daN. Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles... -
Page 12: Special Tools
150 N.m. Tie-wrap 750539 755996 Hose clamp. pliers. 68994 1/2 extension Piston 752235 756575 locking fork 753977 68994 1/2- 752236 757860 Steering tool 3/8 adapter. 753977 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles... -
Page 13: Location Of Components
14. Engine temperature sensor. 6. Oil pump. 15. 7.5 A fuse. 7. HT coil. 16. Air pump. 8. Low oil level warning light. 9. STOP light. Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles... -
Page 14: Body Panels
- Unclip the footboard from the frame bottom. - Raise the footboard by levering on the front end (A) to release it from the rear shield panel. Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles... -
Page 15: Removal Of The Storage Compartment
Carry out the same operation for the RH side. Removal of the storage compartment. Procedure 4. - Lift the saddle. - Remove the storage compartment (6 nuts). Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles... -
Page 16: Removal Of The Rear Cover Assembly And Mudflap
- Disconnect the header tank pipes. - Remove the upper fixing bolts. - Clear the header tank (1) from the bracket guides and rear shield. - Remove the header tank. Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles... -
Page 17: Electric Components
- Remove the bulbs (3). The bulbs are held in the headlight by means of a plate which is locked by turning it to the right. Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles... -
Page 18: Removal Of The Horn
Removal of the engine temperature sensor. Removal of the oil pump. - Remove the storage compartment (see procedure 4). - Remove. • Control unit (1). • Regulator (2). Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles... -
Page 19: Removal Of The High Tension Coil
- Remove the footboard and the left tunnel (see procedure 3) - Disconnect the coil (1) and the spark plug lead. - Remove the high tension coil. Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles... -
Page 20: Petrol Circuits
- Put a hose clamp P/N 755996 on the fuel inlet hose (1) - Disconnect the 2 fuel hoses (1 and 3). - Disconnect the vacuum hose (2). - Remove the fuel pump (2 screw). Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles... -
Page 21: Removal Of The Carburettor
- Remove the screw that secures the carburettor chamber cap (2). - Remove the carburettor and its cap and needle valve. - Disconnect the fuel supply hose (3) (1 "click" collar). Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles... -
Page 22: Procedure To Position The Carburettor
- Connect the lubrication and fuel supply hose. - Fit the slide valve and the chamber cap. - Fit the rear mudguard. - Fit the compartment. Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles... -
Page 23: Removal Of The Inlet Coupling And Valves
- Dismantle the needle (3) by pushing it out in order to remove the clips (4). The height oif the needle is factory set and cannot be modified. Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles... -
Page 24: Working On The Engine Without Removing The Engine
4 mounting bolts in the order shown, in 2 or 3 stages. - Remove the 5 bolts. - Remove the cylinder head and its gasket. - Remove the cylinder and its bottom seal. Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles... -
Page 25: Removal Of The Water Pump
- Remove the exhaust. - Disconnect the lower pump from the coolant pump to drain the cooling system. - Disconnect the upper hose. - Remove the water pump. Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles... -
Page 26: Miscellaneous Operations
- Remove the 3 lug studs of the rear wheel. - Remove the caliper 2 fixing bolts. - Remove the caliper from the brake disc. - Remove the pins. - Remove the brake pads. Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles... - Page 28 P/N 758073 In our permanent concern to make improvements PEUGEOT MOTOCYCLES reserves the right to suppress, modify, or add any reference mentioned. DC/APV Printed in the E.U. 04/2005 (non contractual pictures)
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