Dodge ram truck 3500 1996 Service Manual page 1213

BR EXHAUST SYSTEM AND INTAKE MANIFOLD 1 1 - 1 1
REMOVAL AND INSTALLATION (Continued)
(16) Using a new gasket, install the air cleaner
housing. Tighten the nuts to 11 N-m (96 in. lbs.)
torque. Install the air cleaner filter and cover.
(17) Install the A / C compressor. Position the com­
pressor brace and install the bolts. Tighten the brace
bolts to 41 N-m (30 ft. lbs.) torque.
(18) Install the generator. Position the generator
brace and install the bolts. Tighten the brace bolts to
41 N-m (30 ft. lbs.) torque.
(19) Install the accessory drive belt (refer to Group
7, Cooling System).
(20) Fill cooling system (refer to Group 7, Cooling
System for the proper procedure).
(21) Connect the negative cable to the battery.
ENGINE EXHAUST MANIFOLD—f-l and ¥ - 8
ENGINES
REMOVAL
(1) Disconnect the negative cable from the battery.
(2) Raise and support the vehicle.
(3) Remove the bolts and nuts attaching the
exhaust pipe to the engine exhaust manifold.
(4) Lower the vehicle.
(5) Remove the exhaust heat shields.
(6) Remove bolts, nuts and washers attaching
manifold to cylinder head.
(7) Remove manifold from the cylinder head.
INSTALLATION
CAUTION: If the studs came out with the nuts
when removing the engine exhaust manifold, Install
new studs. Apply sealer on the coarse thread ends.
Water leaks may develop at the studs if this precau­
tion is not taken.
(1) Position the engine exhaust manifolds on the
two studs located on the cylinder head. Install coni­
cal washers and nuts on these studs (Fig. 22) (Fig.
23).
(2) Install two bolts and conical washers at the
inner ends of the engine exhaust manifold outboard
arms. Install two bolts WITHOUT washers on the
center arm of engine exhaust manifold (Fig. 22) (Fig.
23). Starting at the center arm and working outward,
tighten the bolts and nuts to 34 N-m (25 ft. lbs.)
torque.
(3) Install the exhaust heat shields.
(4) Raise and support the vehicle.
(5) Assemble exhaust pipe to manifold and secure
with bolts, nuts and retainers. Tighten the bolts and
nuts to 34 N-m (25 ft. lbs.) torque.
(6) Lower the vehicle.
(7) Connect the negative cable to the battery.
Fig. 22 Engine Exhaust Manifold Installation—3.9L
Engine
J931M1
Fig. 23 Engine Exhaust Manifold Installation—5.2U
5.9L Engines
EXHAUST MANIFOLD V-10
REMOVAL
(1) Disconnect the negative cable from the battery.
(2) Raise and support the vehicle.
(3) Remove the bolts and nuts attaching the
exhaust pipe to the engine exhaust manifold.
(4) Lower the vehicle.
(5) Remove the exhaust heat shields (Fig. 24).
(6) Right exhaust manifold and discard the gasket.
(7) Right exhaust manifold—Remove the dipstick
bracket from the manifold.
(8) Remove bolts attaching manifold to cylinder
head.
(9) Remove manifold from the cylinder head. Dis­
card the gasket.
INSTALLATION
(1) Using a new gasket position the engine
exhaust manifold onto the cylinder head. Install bolts