Dodge ram truck 3500 1996 Service Manual page 1173

BR 5.9L (DIESEL) ENGINE 9 - 183
HEH®WAL AN© I N S T A L L A T I O N (Continued)
(6) Remove the fuel lines and injector nozzles
(refer to Group 14, Fuel System).
(7) Remove the valve covers.
(8) Remove the rocker levers and push rods.
(9) Remove the fuel filter/water separator (Fig. 48).
Refer to Group 14, Fuel System, for the proper pro­
cedures. Remove the remote fuel filter/water separa­
tor head.
FUEL TEMPERATURE SENSOR
Fig. 48 FuelAfVater Separator Filter
(10) I f the engine is hot, remove the cylinder head
bolts in the sequence shown in (Fig. 49). The removal
sequence is not important i f the engine is cold. There
are 3 sizes of head bolts. Note the position of each
bolt for future Installation.
(11) Remove the cylinder head and gasket from the
cylinder block.
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Fig. 49 Cylinder Head Bolt Removal Sequence-
Cylinder Head Hot
INSTALLATION
(1) The cylinder block and head must be clean and
dry.
(2) Position the gasket onto the dowels (Fig. 50).
Make sure the gasket is correctly aligned with the
holes in the cylinder block.
(3) Carefully put the cylinder head onto the gasket
and cylinder block. Make sure the cylinder head Is
installed onto the dowels in the cylinder block (Fig. 50).
CYLINDER HEAD
Fig. 50 Cylinder Head/Gasket Alignment
(4) Install the push rods and rocker levers.
(5) Use clean engine oil to lubricate the cylinder
head bolt threads and under the bolt heads.
(6) The cylinder head bolts are 3 different sizes.
Install the bolts in the proper hole. Tighten the bolts
as follows:
• Step 1—Tighten all bolts, i n sequence (Fig. 10),
to 90 N-m (66 ft. lbs.) torque. Check the torque. I f
lower than 90 N-m (66 ft. lbs.), tighten to this torque.
• Step 2—Tighten all long 12 mm bolts (Nos. 4, 5,
12, 13, 20 and 21), in sequence (Fig. 51), to 120 N-m
(89 ft. lbs.) torque. Check the torque. I f lower than
120 N-m (89 ft. lbs.), tighten to this torque.
• Step 3—Tighten all bolts, in sequence (Fig. 51),
an additional 90°.
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Fig. 51 Cylinder Head Tightening Sequence