Dodge ram truck 3500 1996 Service Manual page 1174

9 - 184 5.9L (DIESEL) ENGINE
BR
R E M O V A L AND INSTALLATION (Continued)
(7) Be sure to lubricate the push rod sockets with
clean engine oil. Be sure push rod is seated properly
in the tappet.
(8) Install the rocker lever pedestal bolts and
tighten to 24 N-m (18 ft. lbs.) torque.
(9) Adjust the valve clearance.
(10) Install the valve covers. Tighten the bolts to
2 4 N-m (18 ft. lbs.) torque.
(11) Install the Injector nozzles and fuel lines
(refer to Group 14, Fuel System).
(12) Install the remote fuel filter/water separator
head. Install the fuel filter/water separator (refer to
Group 14, Fuel System for the proper procedures).
(13) Install the exhaust manifold (refer to Group
11, Exhaust System and Intake Manifold).
(14) Install the turbocharger.
(15) Connect the radiator and heater hoses.
(16) Fill the engine with new coolant or the clean
drained coolant (refer to Group 7, Cooling System for
the proper procedure).
(17) Fill the engine with clean lubricating oil (refer
to Group 0, Lubrication and Maintenance).
WALWES AND WALWE SPRINGS
REMOVAL
(1) Remove the cylinder head.
(2) Mark the valves to identify their position.
(3) Compress the valve spring and remove the
valve stem collets (Fig. 52).
(4) Release valve spring and remove the retainer
and spring (Fig. 52).
(5) Remove the remaining collets, retainers,
springs and valves. Keep the valves in a labeled rack.
(6) Remove the valve stem seals (Fig. 52).
Fig. 52 Valve Removal
INSTALLATION
(1) Clean all cylinder head components before
assembling.
(2) Install the valve stem seals (Fig. 53). The
intake and exhaust valve seals are the same.
Fig. 53 Valve Stem Seal Installation
(3) Lubricate the stems with SAE 90W oil before
installing the valves. Install the valves in the same
positions as removed.
(4) Compress the valve spring after installing the
spring and retainer (Fig. 54).
(5) Install new valve collets and release the spring
tension (Fig. 54).
COLLETS VALVE
Fig. 54 Valve, Valve Spring and Collet Installation
WARNING: WEAR PROTECTIVE EQUIPMENT AND
DO NOT STAND IN LINE WITH THE VALVE STEM
WHEN TAPPING THE VALVES.
(6) Tap the ends of the valve stems with a mallet
to verify the collets are seated.
(7) Install the cylinder head.
(8) Check the valve clearance adjustment.
GEAR HOUSING COWER
REMOVAL
(1) Remove fan drive assembly.
(2) Remove the fan belt (Fig. 55).
(3) Remove belt tensioner (Fig. 55).
(4) Remove oil fill tube and adaptor (Fig. 56).