Webasto thermo top c Installation Instructions Manual
Additional heater
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Also See for thermo top c:
- Installation instructions manual (56 pages) ,
- Operating and installation instructions (39 pages) ,
- Operating and maintenance instructions (4 pages)
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Water Heater Unit
Thermo Top C Additional Heater
Installation Instructions
Jeep Compass
Diesel
from Model Year 2007
Left-hand drive vehicle
WARNING!
Hazard warning:
Incorrect installation or repair of Webasto heating systems may cause a fire or result in the
emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as
a result.
Specialist company training, technical documentation, specialized tools and equipment are
required to install and repair Webasto heating and cooling systems.
NEVER attempt to install or repair Webasto heating or cooling systems if you have not
successfully completed the company training and thereby acquired the required technical
skills, or if you do not have access to the required technical documentation, tools and
equipment needed to carry out correct installation and repairs.
ALWAYS follow all Webasto installation and repair instructions and observe all warnings.
Webasto does not accept any liability for defects and damage that are attributable to
installation by untrained staff.
Ident. No.:1312904A_EN
e1
00 0002
Fee Euro 10.00
Feel the drive
© Webasto AG
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Table of Contents
Related Manuals for Webasto thermo top c
Summary of Contents for Webasto thermo top c
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Page 1: Installation Instructions
Left-hand drive vehicle WARNING! Hazard warning: Incorrect installation or repair of Webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. -
Page 2: Table Of Contents
Jeep Compass Table of Contents Validity Preparing installation Heater Unit/Installation Kit Preparing installation location Foreword Installing heater unit General Instructions Fuel Special Tools Water Explanatory Notes on Document Combustion air Preliminary Work Exhaust gas Heater unit installation location Final Work Electrical system Operating Instructions for End Customer Fan controller for manual air conditioning... -
Page 3: Heater Unit/Installation Kit
However, the stipulations in the "installation instructions" and "operating and maintenance instructions" for the Thermo Top C/P/E must always be observed. The corresponding rules of technology and any information from the vehicle manufacturer should be observed during the installation work. -
Page 4: Explanatory Notes On Document
Specific risk of damage to components. Specific risk of fire or explosion. Reference to general installation instructions of Webasto components or to the manufacturer's vehicle- specific documents. Reference to a special technical feature. The arrow in the vehicle icon indicates the position on the vehicle and the angle. -
Page 5: Preliminary Work
Jeep Compass Preliminary Work WARNING! - Open the fuel tank cap, ventilate the tank. - Close the tank cap again. - Disconnect the battery "earth" or "ground" connection. - Depressurize the cooling system. - Copy the factory number from the original type label to the duplicate type label. - Remove years that do not apply from the duplicate label. -
Page 6: Electrical System
Jeep Compass Electrical system Power supply Digital timer 1 Positive battery terminal 1 Summer/winter switch option 2 Ground point 2 Digital timer Wait until later to install the wiring harness of the metering pump together with the fuel line along the Wiring original vehicle fuel lines in a harness... -
Page 7: Fan Controller For Manual Air Conditioning
Fan controller for manual air conditioning Webasto Jeep Compass Wiring diagram gn/ws rt/ws bl/ro bl/ro Webasto components Vehicle components Colors and symbols Heater unit TT-C Fan motor 6-pin heater unit connector WG Resistor group white Fuse, 25 A Fan fuse... -
Page 8: Remote Option (Telestart)
Jeep Compass Remote option (Telestart) 1 Fasten receiver with adhesive tape Installing receiver 1 Antenna Installing antenna Temperature sensor for HTM100 only Fasten temperature sensor 1 with adhesive tape on air duct behind instrument panel trim (see marking). Installing tempera- ture sensor 1312904A_EN... -
Page 9: Remote Option (Thermo Call)
Jeep Compass Remote option (Thermo Call) 1 Fasten receiver with adhesive tape Installing receiver 1 Antenna Installing antenna 1 Pushbutton Installing push button 1312904A_EN... -
Page 10: Preparing Installation
Jeep Compass Preparing installation A = Molded hose b = 1030 c = 1040 Cutting Discard section X coolant hoses to length Push braided protection hoses onto hose B and C and cut to length. Cut heat shrink plastic tubing to length. 1 25 mm long heat shrink plastic tubing [4x] Preparing coolant... -
Page 11: Preparing Installation Location
Jeep Compass 1 M6x20 bolt, pin lock 2 Bracket Preparing bracket for coolant hoses Shape 48 mm dia. rubber-coated p-clamps 1 [2x] provided as shown. Preparing rubber- coated p- clamps Preparing installation location 1 Edge protection 65 2 Edge protection 180 [2x] 3 Bracket Preparing bracket... - Page 12 Jeep Compass Insert two washers between heater unit and bracket 2 at position 3 . 2 Ejot screw [2x] 3 Ejot screw, washer [2x] Preassem- bling heater unit 1 Loosely mount original vehicle bolt [2x]. Copying hole pattern Be carefully not to damage wiring harness of heater unit when inserting! Remove heater unit after copying 9.1 mm dia.
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Page 13: Installing Heater Unit
Jeep Compass Installing heater unit 1 Original vehicle bolt [2x] Installing bracket Be carefully not to damage wiring harness of heater unit when inserting! 1 M6x20 bolt, spring lockwasher 2 M8x20 bolt, spring lockwasher Installing bracket Mount 75 mm edge protection 2 on battery carrier 1 . - Page 14 Jeep Compass Ensure proper freedom of movement of horn 1 to bracket 2 . Aligning horn 1312904A_EN...
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Page 15: Fuel
Jeep Compass Fuel CAUTION! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Unless specified otherwise, always fasten using cable ties. - Page 16 Jeep Compass Bend and drill perforated bracket 4 in accordance with template. 1 Rubber-coated pipe clamp 2 Metering pump 3 Original vehicle bolt Installing 5 Silent block, flanged nut [2x] metering pump Check the position of the components; adjust if necessary. Check that they have free clearance.
- Page 17 Jeep Compass Install fuel-tank sending unit 1 in accordance with manufacturer's specifications. 2 Fuel standpipe 3 Molded hose, 10 mm dia.clamp 4 Fuel line Con- necting fuel line Check the position of the components; adjust if necessary. Check that they have free clearance.
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Page 18: Water
Jeep Compass Water WARNING! Any coolant running off should be collected using an appropriate container. Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Position clamps so that no other hose can be damaged! When installing the coolant hose, the heater unit must be filled with coolant. - Page 19 Jeep Compass Pull hose off engine outlet 1 ; original vehicle clamp will not be reused. Cutting point Turn original vehicle clamp 1 . Con- necting engine outlet Align red (rt) rubber isolator 1 relative to oil pressure line 2 . Con- necting engine...
- Page 20 Jeep Compass Con- necting heater unit Align red (rt) rubber isolator 3 relative to oil pressure line 2 . 1 Cable tie Routing in engine compart- ment 1 Hose on heat exchanger inlet Con- necting heat exchanger inlet 1 Original vehicle bolt 2 48 mm dia.
- Page 21 Jeep Compass Loosely mount bracket 1 so that battery can be installed later. 2 Battery carrier 3 Original vehicle bolt 4 Battery clamping piece Loosely mount bracket Position 48 mm dia. rubber-coated p-clamp 1 . Install vehicle battery. Pre- mounting p-clamp 1 48 mm dia.
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Page 22: Combustion Air
Jeep Compass Combustion air 1 Combustion-air intake pipe 2 Heater unit 3 27 mm dia. clamp Installing intake pipe Fasten air intake muffler 3 to original vehicle wiring harness 1 with cable ties 2 [2x]. Installing muffler Shape intake pipe 1 and ensure sufficient space is available for left turn signals by positioning bumper. -
Page 23: Exhaust Gas
Jeep Compass Exhaust gas 1 Hose clamp [2x] 2 Exhaust pipe 3 Red (rt) rubber isolator Installing exhaust pipe Bend exhaust end section 3 so that spacing of 55 mm is achieved between muffler fold 1 and outer edge 5 . 2 Red (rt) rubber isolator 3 Exhaust end section, hose clamp Installing... - Page 24 Jeep Compass Align exhaust end section 2 flush on red rubber isolator 1 . Aligning exhaust section 1312904A_EN...
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Page 25: Final Work
- Check the proper operation of the additional heater, see the operating instructions/installation instructions. - Attach the "Switch off additional heater before refueling" sticker to the left-hand B-pillar. Feel the drive Webasto AG Postfach 80 - 82132 Stockdorf Hotline 01805 / 932278 - Hotfax 0395 / 5592-353 http://www.webasto.de... -
Page 26: Operating Instructions For End Customer
Jeep Compass Operating Instructions for End Customer Please remove page and add to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx. 20 min. (in one direction), we recommend not exceeding a switch-on time of 20 min. -
Page 27: Template For Perforated Fastening Strap
Jeep Compass Template for Perforated Fastening Strap 10.5 mm dia. 90° 1312904A_EN... -
Page 28: Template For Diesel Fuel Standpipe
Jeep Compass Template for Diesel fuel standpipe 100 mm Scale 1:1 Compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimize margins” and 100% of the normal size. 100 mm 1312904A_EN...