Webasto thermo top e Installation Instructions Manual
Additional heater peugeot 3008
Hide thumbs
Also See for thermo top e:
- Installation documentation (41 pages) ,
- Installation instructions manual (36 pages) ,
- Manual (31 pages)
Table of Contents
Advertisement
Quick Links
Water Heater Unit
Thermo Top E Additional Heater
Thermo Top C Additional Heater
Thermo Top P Additional Heater
Installation Instructions
Peugeot 3008
Gasoline
from Model Year 2009
Left-hand drive vehicle
Manual transmission
Automatic air-conditioning
WARNING!
Hazard warning:
Incorrect installation or repair of Webasto heating systems may cause a fire or result in the
emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as
a result.
Specialist company training, technical documentation, specialized tools and equipment are
required to install and repair Webasto heating and cooling systems.
Only genuine Webasto parts may be used. See also Webasto air and water heaters acces-
sories catalogue.
NEVER attempt to install or repair Webasto heating or cooling systems if you have not
successfully completed the company training and thereby acquired the required tech-
nical skills, or if you do not have access to the required technical documentation, tools
and equipment needed to carry out correct installation and repairs.
ALWAYS follow all Webasto installation and repair instructions and observe all warnings.
Webasto does not accept any liability for defects and damage that are attributable to installa-
tion by untrained staff.
Ident. No.:1314514A_EN
e1
00 0003
e1
00 0002
e1
00 0104
Fee Euro 10.00
Feel the drive
© Webasto AG
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Webasto thermo top e
Summary of Contents for Webasto thermo top e
-
Page 1: Installation Instructions
Automatic air-conditioning WARNING! Hazard warning: Incorrect installation or repair of Webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. Specialist company training, technical documentation, specialized tools and equipment are required to install and repair Webasto heating and cooling systems. -
Page 2: Table Of Contents
Peugeot 3008 Table of Contents Validity Preparing bracket Heater Unit/Installation Kit Installing bracket Foreword Installing heater unit General Instructions Combustion air Special Tools Fuel Explanatory Notes on Document Coolant Preliminary Work Exhaust gas Heater unit installation location Final Work Preparing electrical system Coding BSI Central switching unit Electrical system Template for Fuel Standpipe... -
Page 3: Heater Unit/Installation Kit
Peugeot 3008 Heater Unit/Installation Kit Quantity Description Order No.: Retail accessories Thermo Top E / C / P See price list Installation kit Peugeot 3008 Gasoline ACC 1314513A Heater control See price list Heater unit recommended for the respective vehicle class:... -
Page 4: Explanatory Notes On Document
Peugeot 3008 Explanatory Notes on Document To provide you with a quick overview of the individual working steps, you will find an identification mark on the outside top right corner of the page in question. Mechanical system Electrical system Coolant Fuel Exhaust gas Combustion air... -
Page 5: Preliminary Work
Peugeot 3008 Preliminary Work WARNING! - Disconnect the battery "earth" or "ground" connection. - Depressurize the cooling system. - Copy the factory number from the original type label to the duplicate type label. - Remove years that do not apply from the duplicate label. - Attach the duplicate label (type label) in the appropriate place. -
Page 6: Preparing Electrical System
Peugeot 3008 Preparing electrical system Cut off black (sw) wire 5 (0.75 mm²) from wir- ing harness of heater unit. Cut off red/white (rt/ws) wire 6 (4 mm²) of fuse F3. Remove in- sulation from ground wires to node point and Preparing cut off brown (br) wire 4 (0.75 mm²) from wir- fuse F3... -
Page 7: Electrical System
Peugeot 3008 Electrical system Connecting positive wire Wiring harness pass through Before installing, crimp 8 mm dia. cable lug onto Route wiring harnesses (digital timer, fan control- positive wire. ler and green/white (gn/ws wire in protective sleeving) on original vehicle wiring harness 1 to 1 Red (rt) wire protective rubber plug 2 and route into passen- 2 Original vehicle positive support point... -
Page 8: Fan Controller
Fan controller Webasto Peugeot Wiring dia- gram gn/ws 0,5² St A 0,75² 0,75² Webasto components Vehicle components Colors and symbols Heater unit TT-C/E Central electrical green box for passenger Fan relay white compartment Wiring harness of digital timer St A 20-pin connector... - Page 9 Peugeot 3008 Press in locking lug 1 and fold down bar 3 . 2 20-pin blue connector Pulling connector off BSI and removing Connection on 20-pin blue (bl) connector 2 from BSI. Insert microtimer from brown (br) wire 1 in PIN 6. Complete BSI connector and mount.
-
Page 10: Digital Timer
Peugeot 3008 Digital timer Installation location shown is a recommenda- tion. Agree upon with final customer before installing. Installing 1 Digital timer digital tim- Remote option (Telestart) Fasten receiver 2 with adhesive tape onto cross member 1 ! Installing receiver 1 Antenna Installing antenna... -
Page 11: Preparing Bracket
Peugeot 3008 Preparing bracket The following work, Figure 16-18, must be carried out if bracket provided does not match current state! Drilling Drill 7 mm dia hole 1 and 3 in bracket 2 . bracket Drill 7 mm dia. hole 2 in bracket 1 . Drilling bracket Drill 7 mm dia. -
Page 12: Installing Bracket
Peugeot 3008 Installing bracket Align bracket 1 , maintain approx. 2-3 mm dis- tance to bracket of ABS 3 and copy hole pat- tern 2 [2x] for 9.1 mm dia. hole. Copying hole pat- tern Copy hole pattern 1 [2x] for 9.1 mm dia. hole. Copying hole pat- tern... -
Page 13: Installing Heater Unit
Peugeot 3008 1 M6x20 bolt, spring lockwasher, flanged nut [2x each] Installing bracket Installing heater unit 1 Ejot screws [2x] 2 Heater unit Installing heater unit 1 Ejot screw Installing heater unit 1314514A_EN... -
Page 14: Combustion Air
Peugeot 3008 Combustion air 1 Combustion air pipe a = 360 Discard section X Cutting combus- tion air pipe to length 1 Cable tie 2 Combustion air pipe 3 27 mm dia. clamp 4 Muffler Installing combus- tion air pipe and muffler 1314514A_EN... -
Page 15: Fuel
Peugeot 3008 Fuel CAUTION! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Un- less specified otherwise, always fasten using cable ties. - Page 16 Peugeot 3008 Check the position of the components; adjust if necessary. Check that they have free clear- ance. 1 Wiring harness of metering pump, connec- tor mounted Connect- 2 Fuel line from heater unit ing to me- 3 Hose section, 10 mm dia. clamp [2x] tering pump Remove fuel-tank sending unit 1 in accor-...
- Page 17 Peugeot 3008 Check the position of the components; adjust if necessary. Check that they have free clear- ance. 1 Hose section, 10 mm dia. clamp [2x] 2 Fuel line Connect- ing to me- tering pump 1314514A_EN...
-
Page 18: Coolant
Peugeot 3008 Coolant WARNING! Any coolant running off should be collected using an appropriate container! Route coolant hoses kink- free! Unless specified otherwise, always fasten using cable ties. Position clamps so that no other hose can be damaged! When installing the coolant hose, the heater unit must be filled with coolant. The connection should be "inline"... - Page 19 Peugeot 3008 Hose A =180° molded hose Shorten hose B . Discard section X B = 650 C = 630 Cutting coolant hoses to length Push braided protection hoses onto hose B and C and cut to length. Cut heat shrink plastic tubing to length and shrink to size.
- Page 20 Peugeot 3008 1 Cable tie [2x] 2 Black (sw) rubber isolator fastened with ca- ble tie 3 Edge protection 50 Routing 1 Engine-outlet hose section 2 Cable tie Connect- ing engine outlet Ensure sufficient distance to adjacent compo- nents; correct if necessary. 1 Hose section of heat exchanger inlet Connect- ing heat...
-
Page 21: Exhaust Gas
Peugeot 3008 Exhaust gas 1 Exhaust pipe a = 240 2 Exhaust end section b = 240 Preparing exhaust pipe Bend perforated bracket 1 by approx.90°. Preparing perforated bracket 1 Exhaust muffler 2 Ejot screw 3 Perforated bracket, M6x20 bolt, flanged Installing exhaust muffler... - Page 22 Peugeot 3008 1 Underride protection 2 42 mm dia. hole Cutting out underride protection Align exhaust end section 1 flush on red rub- ber isolator 2 . Mounting rubber iso- lator 1314514A_EN...
-
Page 23: Final Work
Installation of the accessories additional heater Confirm to continue Additional heater retrofitted Confirm to continue Feel the drive Webasto AG Postfach 80 D-82131 Stockdorf / Germany National Hotline: 01805 93 22 78 (14 Cent aus dem deutschen Festnetz) Hotfax: 0395 5592 353 Hotmail: hotline@webasto.de... -
Page 24: Template For Fuel Standpipe
Peugeot 3008 Template for Fuel Standpipe 100 mm Scale 1:1 Compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimize mar- gins” and 100% of the normal size. 100 mm 1314514A_EN... -
Page 25: Operating Instructions For End Customer
Peugeot 3008 Operating Instructions for End Customer Please remove page and add to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx. 20 min. (in one direction), we recommend not exceeding a switch-on time of 20 min.
Need help?
Do you have a question about the thermo top e and is the answer not in the manual?
Questions and answers