Yamaha WR250R Service Manual page 147

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a. Slightly coat the handlebar left end with a rub-
ber adhesive.
Install the handlebar grip on the handlebar by
G
pressing the grip from the left side.
Wipe off any excess rubber adhesive with a
G
clean rag.
EWA32D1005
WARNING
Do not touch and move the handlebar grip
until its adhesive dries completely.
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4. Install:
Left handlebar switch "1"
G
NOTE:
Align tab "a" of special washer with slot "b" of
G
left handlebar switch.
Align the mating surfaces of the left handlebar
G
switch with the punch mark "c" on the handle-
bar.
a
b
5. Install:
Clutch lever holder "1"
G
Clutch lever "2"
G
NOTE:
Align the mating surfaces of the brake lever
holder with the punch mark "a" on the handlebar.
6. Install:
Throttle grip "1"
G
Throttle cable housing "2"
G
Throttle cables "3"
G
1
c
1
a
2
NOTE:
Align projection "a" of slot cable housing with
G
hole "b" of the handlebar.
Slightly coat the end of slot cable and inside of
G
throttle grip with lithium-soap-based grease.
Then, mount the throttle grip onto the handle-
bar.
2
7. Install:
Right handlebar switch "1"
G
NOTE:
Align projection "a" of the right handlebar switch
with hole "b" of the handlebar.
b
8. Install:
Front master cylinder assembly "1"
G
Front brake master cylinder holder "2"
G
Front brake master cylinder hold-
er bolt
7 Nm (0.7 m•kg, 5.1 ft•lb)
NOTE:
Install the front brake master cylinder on the
G
front brake master cylinder assembly by facing
the cylinder " "UP" mark upward.
Align the matching surface of front brake mas-
G
ter cylinder holder with mark "a" of handlebar.
Tighten the upper bolt first, and then tighten
G
the lower bolt.
4-37
HANDLEBAR
3
a 1
b
1
a