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Read this manual carefully before operating this vehicle.
OWNER'S MANUAL
WR25XZ(C)
LIT-11626-23-57
32C-28199-15

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Troubleshooting

   Summary of Contents for Yamaha WR250XZ(C

  • Page 1

    Read this manual carefully before operating this vehicle. OWNER’S MANUAL WR25XZ(C) LIT-11626-23-57 32C-28199-15...

  • Page 2

    EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.

  • Page 3

    Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.

  • Page 4: Important Manual Information

    IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

  • Page 5

    IMPORTANT MANUAL INFORMATION EAU10193 WR25XZ(C) OWNER’S MANUAL ©2009 by Yamaha Motor Corporation, U.S.A. 1st edition, June 2009 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS LOCATION OF IMPORTANT Ignition circuit cut-off system ..4-19 Valve clearance ......7-22 LABELS ..........1-1 Tires ..........7-22 FOR YOUR SAFETY – Spoke wheels ......7-24 SAFETY INFORMATION ....2-1 PRE-OPERATION CHECKS ..... 5-1 Adjusting the clutch lever free play ...........

  • Page 7

    TABLE OF CONTENTS Replacing the fuses ......7-35 YAMAHA EXTENDED SERVICE Replacing the headlight bulb ..7-36 (Y.E.S.) ........10-9 Tail/brake light ......7-38 Replacing a turn signal light bulb ...........7-38 Replacing the license plate light bulb ...........7-39 Supporting the motorcycle ....7-39 Front wheel ........7-40 Rear wheel ........7-41...

  • Page 8: Location Of Important Labels

    Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.

  • Page 9

    LOCATION OF IMPORTANT LABELS PREMIUM UNLEADED GASOLINE ONLY 91 Min. Pump Octane (R+M) / 2 Cold tire normal pressure should be set as follows. 5PW-2415E-11 Up to 90 kg (198 lbs) load : 200 kPa, {2.00 kgf/cm 29 psi : 200 kPa, {2.00 kgf/cm }, 29 psi 90 kg (198 lbs) maximum load...

  • Page 10

    LOCATION OF IMPORTANT LABELS...

  • Page 11

    LOCATION OF IMPORTANT LABELS...

  • Page 12: Safety Information

    SAFETY INFORMATION Safe Riding • Ride where other motorists can EAU10313 Perform the pre-operation checks each see you. Avoid riding in another time you use the vehicle to make sure it motorist’s blind spot. Be a Responsible Owner is in safe operating condition. Failure to Many accidents involve inexperi- As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly...

  • Page 13

    SAFETY INFORMATION due to excessive speed or under- Protective apparel Avoid Carbon Monoxide Poisoning cornering (insufficient lean angle The majority of fatalities from motorcy- All engine exhaust contains carbon for the speed). cle accidents are the result of head in- monoxide, a deadly gas.

  • Page 14

    Yamaha accessories, which are avail- ty and handling if the weight distribution ute the weight as evenly as possi- able only from a Yamaha dealer, have of the motorcycle is changed. To avoid ble on both sides of the motorcycle...

  • Page 15: Specifications

    SAFETY INFORMATION nize that some aftermarket accessories are added to the handlebar or Aftermarket Tires and Rims or modifications are not suitable be- front fork area, they must be as The tires and rims that came with your cause of potential safety hazards to you lightweight as possible and motorcycle were designed to match the or others.

  • Page 16: Description

    DESCRIPTION EAU10410 Left view 1. Front fork rebound damping force adjusting screw (page 4-14) 9. Front fork compression damping force adjusting screw (page 4-14) 2. Fuse box (page 7-35) 3. Coolant reservoir (page 7-15) 4. Shock absorber assembly compression damping force adjusting screw (page 4-17) 5.

  • Page 17: Right View

    DESCRIPTION EAU10420 Right view 1. Spark arrester (page 7-20) 2. Rear brake fluid reservoir (page 7-27) 3. Air filter element (page 7-18) 4. Rear brake light switch (page 7-26) 5. Bleed screw (page 4-16) 6. Engine oil filler cap (page 7-13) 7.

  • Page 18: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 4-9) 2. Left handlebar switches (page 4-8) 3. Main switch/steering lock (page 4-1) 4. Multi-function display (page 4-3) 5. Right handlebar switches (page 4-8) 6. Brake lever (page 4-10) 7. Throttle grip (page 7-21) 8.

  • Page 19: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS To lock the steering EAU10460 EAU10661 Main switch/steering lock All electrical systems are off. The key can be removed. EWA10061 WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident.

  • Page 20: Indicator And Warning Lights

    6. Engine trouble warning light “ ” initially when the key is turned to “ON”, or if the warning light remains on, have EAU11020 a Yamaha dealer check the electrical Turn signal indicator light “ ” circuit. This indicator light flashes when the...

  • Page 21: Multi-function Display

    5. Speedometer Engine trouble warning light “ ” 6. Odometer/tripmeter/fuel reserve tripmeter This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine. If this oc- curs, have a Yamaha dealer check the...

  • Page 22

    INSTRUMENT AND CONTROL FUNCTIONS two tripmeters (which show the When the key is turned to “ON”, all distance traveled since they were of the display segments of the last set to zero) multi-function display will appear a fuel reserve tripmeter (which and then disappear, in order to test shows the distance traveled since the electrical circuit.

  • Page 23

    INSTRUMENT AND CONTROL FUNCTIONS If the fuel level warning light comes on (see page 4-2), the display will auto- To change from the measurement matically change to the fuel reserve mode to the basic mode, the stopwatch tripmeter mode “F” and start counting and the distance-compensation tripme- the distance traveled from that point.

  • Page 24

    INSTRUMENT AND CONTROL FUNCTIONS To set the clock If the “RESET” button is not Measurement mode (for the stop- 1. Push the “SELECT 1” button for at pushed within 30 seconds, the watch) least two seconds. clock will not be set and will return When the measurement mode is se- 2.

  • Page 25

    4. To resume counting, push the “SE- consult your nearby Yamaha dealer. start. LECT 1” button and “SELECT 2” Calibrate the distance-compensation button together again.

  • Page 26: Handlebar Switches

    If the display indicates any error codes, combination with the stopwatch. note the code number, and then have a Yamaha dealer check the vehicle. Resetting the distance-compensation tripmeter 1. Dimmer switch “ ” 1. Check that the stopwatch mea- 2.

  • Page 27: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12400 EAU12711 EAU12820 Dimmer switch “ ” Start switch “ ” Clutch lever Set this switch to “ ” for the high Push this switch to crank the engine beam and to “ ” for the low beam. with the starter.

  • Page 28: Shift Pedal

    INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU12890 EAU12941 Shift pedal Brake lever Brake pedal 1. Shift pedal 1. Brake lever 1. Brake pedal The shift pedal is located on the left The brake lever is located at the right The brake pedal is on the right side of side of the engine and is used in com- handlebar grip.

  • Page 29: Fuel Tank Cap

    INSTRUMENT AND CONTROL FUNCTIONS EAU44363 EAU13221 Fuel tank cap Fuel Make sure there is sufficient gasoline in To remove the fuel tank cap the tank. 1. Insert the key into the lock and turn EWA10881 WARNING it counterclockwise as shown. Gasoline and gasoline vapors are extremely flammable.

  • Page 30

    Never siphon gaso- line by mouth. If you should swallow Your Yamaha engine has been de- some gasoline or inhale a lot of gas- signed to use premium unleaded gaso-...

  • Page 31: Catalytic Converter

    INSTRUMENT AND CONTROL FUNCTIONS EAU13433 ECA10701 EAU46280 Catalytic converter Seat NOTICE This model is equipped with a catalytic Use only unleaded gasoline. The use converter in the exhaust system. To remove the seat of leaded gasoline will cause unre- EWA10862 Remove the bolts, and then pull the pairable damage to the catalytic WARNING...

  • Page 32: Helmet Holder

    INSTRUMENT AND CONTROL FUNCTIONS EAU14282 EAU45202 Helmet holder Adjusting the front fork EWA10180 WARNING Always adjust both fork legs equal- ly, otherwise poor handling and loss of stability may result. This front fork is equipped with rebound damping force adjusting screws and compression damping force adjusting 1.

  • Page 33

    INSTRUMENT AND CONTROL FUNCTIONS 1. Rebound damping force adjusting screw 1. Rubber cap 1. Compression damping force adjusting screw 2. To increase the compression Rebound damping setting: Compression damping setting: damping force and thereby harden Minimum (soft): Minimum (soft): the compression damping, turn the 17 click(s) in direction (b)* 19 click(s) in direction (b)* Standard:...

  • Page 34: Front Fork Bleeding

    INSTRUMENT AND CONTROL FUNCTIONS it would be advisable to check the num- EAU14792 Front fork bleeding ber of clicks of each damping force ad- EWA10200 justing mechanism and to modify the WARNING specifications as necessary. Always bleed both fork legs, other- wise poor handling and loss of sta- bility may result.

  • Page 35: Adjusting The Shock Absorber Assembly

    13 click(s) in direction (b)* Spring preload adjustment should be Maximum (hard): Maximum (hard): made by a Yamaha dealer, since this Distance A = 206.0 mm (8.11 in) 3 click(s) in direction (b)* service requires special tools and tech- * With the adjusting knob fully turned in direction (a) nical skills.

  • Page 36: Exup System

    INSTRUMENT AND CONTROL FUNCTIONS EWA10221 EAU41941 EXUP system WARNING This model is equipped with Yamaha’s This shock absorber assembly con- EXUP (EXhaust Ultimate Power valve) tains highly pressurized nitrogen system. This system boosts engine gas. Read and understand the fol-...

  • Page 37: Sidestand

    INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer re- EAU15303 EAU44892 Sidestand Ignition circuit cut-off system pair it if it does not function proper- The sidestand is located on the left side The ignition circuit cut-off system (com- of the frame.

  • Page 38

    INSTRUMENT AND CONTROL FUNCTIONS WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is set to “ ”. dealer check the system before riding.

  • Page 39: For Your Safety - Pre-operation Checks

    • If necessary, add recommended coolant to specified level. 7-15 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. • Adjust if necessary. Front brake •...

  • Page 40

    • Make sure that operation is smooth. • Check cable free play. Throttle grip 7-21, 7-31 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 7-30 •...

  • Page 41

    • Tighten if necessary. Instruments, lights, signals • Check operation. — and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 4-19 • If system is not working correctly, have Yamaha dealer check vehicle.

  • Page 42: Operation And Important Riding Points

    Yamaha dealer. The transmission is in the neutral gine in case of a turnover. In this EWA10271 position.

  • Page 43: Shifting

    NOTICE tral position. (See page 6-2.) The neutral indicator light should come Even with the transmission in on. If not, ask a Yamaha dealer to the neutral position, do not check the electrical circuit. coast for long periods of time 3.

  • Page 44: Engine Break-in

    OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points 3. Shift the transmission into the neu- EAU16841 Engine break-in shown in the following table, close tral position when the motorcycle There is never a more important period the throttle, and at the same time, is almost completely stopped.

  • Page 45: Parking

    If any engine trouble should occur WARNING during the engine break-in period, Since the engine and exhaust immediately have a Yamaha dealer system can become very hot, check the vehicle. park in a place where pedestri- ans or children are not likely to touch them and be burned.

  • Page 46: Periodic Maintenance And Adjustment

    (if applicable). Yamaha your risk of injury or death during dealers are trained and equipped to service or while using the vehicle. If perform these particular services.

  • Page 47: Owner's Tool Kit

    If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.

  • Page 48: Periodic Maintenance Chart For The Emission Control System

    From 19000 mi (31000 km) or 36 months, repeat the maintenance intervals starting from 7000 mi (11000 km) or 12 months. Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service. EAU17581...

  • Page 49

    PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months 18 months 24 months 30 months •...

  • Page 50: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU32165 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months 18 months...

  • Page 51

    PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months 18 months 24 months 30 months •...

  • Page 52

    Front and rear brake √ √ √ √ √ √ 24 * • Check operation. switches • Apply Yamaha chain and cable √ √ √ √ √ √ 25 * Control cables lube or engine oil thoroughly. • Check operation and free play.

  • Page 53

    PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months 18 months 24 months 30 months Lights, signals and...

  • Page 54: Removing And Installing Panels

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU18771 EAU45131 Removing and installing pan- Panel A The panels shown need to be removed to perform some of the maintenance To remove the panel jobs described in this chapter. Refer to 1. Remove the seat. (See page this section each time a panel needs to 4-13.) be removed and installed.

  • Page 55

    PERIODIC MAINTENANCE AND ADJUSTMENT 2. Install the seat. Panel B To remove the panel 1. Remove the seat. (See page 4-13.) 2. Remove the bolt, and then remove the panel as shown. 1. Bolt 2. Install the seat. 2. Panel A 3.

  • Page 56: Checking The Spark Plug

    Do not attempt to diagnose To remove the panel such problems yourself. Instead, have 1. Remove the seat. (See page a Yamaha dealer check the vehicle. 4-13.) If the spark plug shows signs of elec- 2. Remove the bolt and washer, and trode erosion and excessive carbon or then remove the panel as shown.

  • Page 57: Canister (for California Only)

    PERIODIC MAINTENANCE AND ADJUSTMENT Before installing a spark plug, the spark EAU19681 Canister (for California only) plug gap should be measured with a If a torque wrench is not available when wire thickness gauge and, if necessary, installing a spark plug, a good estimate adjusted to specification.

  • Page 58: Engine Oil And Oil Filter Element

    PERIODIC MAINTENANCE AND ADJUSTMENT 4. Remove the engine oil filler cap, EAU45142 Engine oil and oil filter ele- the engine oil drain bolt and its ment gasket to drain the oil from the The engine oil level should be checked crankcase.

  • Page 59

    PERIODIC MAINTENANCE AND ADJUSTMENT Recommended oil: See page 9-1. Make sure that the O-rings are properly Oil quantity: seated. Without oil filter element replace- ment: 8. Install the oil filter element cover by 1.30 L (1.37 US qt, 1.14 Imp.qt) installing the bolts, then tightening With oil filter element replacement: them to the specified torque.

  • Page 60: Coolant

    A slight tilt to the so it will not seize. If this occurs, side can result in a false reading. have a Yamaha dealer repair the vehicle. 2. Check the coolant level in the cool- After checking the oil pressure, ant reservoir.

  • Page 61

    If water has been essary. added to the coolant, have a 2. Remove panels A and C. (See Yamaha dealer check the anti- page 7-9.) freeze content of the coolant as 3. Place a container under the engine soon as possible, otherwise the to collect the used coolant.

  • Page 62

    PERIODIC MAINTENANCE AND ADJUSTMENT 9. Remove the coolant drain bolt and Antifreeze/water mixture ratio: its gasket to drain the cooling sys- tem. Recommended antifreeze: High-quality ethylene glycol anti- freeze containing corrosion inhibi- tors for aluminum engines Coolant quantity: Radiator capacity (including all routes): 0.90 L (0.95 US qt, 0.79 Imp.qt) Coolant reservoir capacity (up to the...

  • Page 63: Cleaning The Air Filter Element And Check Hose

    If pull the air filter element out. and check hose coolant is leaking, have a Yamaha The air filter element should be cleaned dealer check the cooling system. or replaced at the intervals specified in 19.

  • Page 64

    The sponge material should be wet but the air filter case for accumulated not dripping. dirt or water. Recommended oil: Yamaha foam air filter oil or other quality foam air filter oil 6. Pull the sponge material over the air filter element frame. 1. Sponge material 7.

  • Page 65: Cleaning The Spark Arrester

    PERIODIC MAINTENANCE AND ADJUSTMENT 3. Tap the tailpipe lightly, and then EAU45352 Cleaning the spark arrester use a wire brush to remove any Make sure to align the bolt holes when The spark arrester should be cleaned carbon deposits from the spark ar- installing the spark arrester cap.

  • Page 66: Adjusting The Engine Idling Speed

    Yamaha dealer make the adjustment. sary, have a Yamaha dealer adjust it. rection (a). To decrease the en- gine idling speed, turn the screw in direction (b).

  • Page 67: Valve Clearance

    Rear: from occurring, the valve clearance the specified tires. 200 kPa (2.00 kgf/cm², 29 psi) must be adjusted by a Yamaha dealer WR25XZ 90–185 kg (198–408 lb) at the intervals specified in the periodic Tire air pressure WR25XZC 90–184 kg (198–406 maintenance and lubrication chart.

  • Page 68

    After extensive tests, only the tires list- and brake-related parts, includ- ed below have been approved for this ing the tires, should be left to a model by Yamaha Motor Co., Ltd. Yamaha dealer, who has the 1. Tire sidewall necessary professional knowl- 2.

  • Page 69: Spoke Wheels

    4. Rubber cover age before each ride. If any dam- age is found, have a Yamaha The clutch lever free play should mea- dealer replace the wheel. Do not sure 10.0–15.0 mm (0.39–0.59 in) as attempt even the smallest repair to shown.

  • Page 70: Adjusting The Brake Lever Free

    PERIODIC MAINTENANCE AND ADJUSTMENT decrease the clutch lever free play, 6. To increase the clutch lever free EAU48440 Adjusting the brake lever free turn the adjusting bolt in direction play, turn the clutch lever free play play (b). adjusting nut in direction (a). To decrease the clutch lever free play, turn the adjusting nut in direction If the specified clutch lever free play...

  • Page 71: Brake Light Switches

    If there is air in the hy- come on just before braking takes ef- draulic system, have a Yamaha fect. If necessary, adjust the rear brake dealer bleed the system before light switch as follows, but the front operating the motorcycle.

  • Page 72: Checking The Brake Fluid Level

    Before riding, check that the brake fluid EAU22580 Checking the brake fluid level peared, have a Yamaha dealer replace is above the minimum level mark and the brake pads as a set. replenish if necessary. A low brake fluid...

  • Page 73: Changing The Brake Fluid

    EAU22760 Changing the brake fluid Drive chain slack ter the brake fluid reservoir when Have a Yamaha dealer change the The drive chain slack should be refilling. Water will significantly brake fluid at the intervals specified in checked before each ride and adjusted...

  • Page 74

    PERIODIC MAINTENANCE AND ADJUSTMENT of the motorcycle and can lead Tightening torque: to chain slippage or breakage. Axle nut: To prevent this from occurring, 125 Nm (12.5 m·kgf, 90 ft·lbf) keep the drive chain slack with- in the specified limits. [ECA10571] Using the alignment marks on each side of the swingarm, make sure that...

  • Page 75: Cleaning And Lubricating The Drive Chain

    If a cable is damaged wet areas. Service the drive chain as or does not move smoothly, have a follows. Yamaha dealer check or replace it. WARNING! Damage to the outer ECA10583 NOTICE housing of cables may result in in-...

  • Page 76: Checking And Lubricating The Throttle Grip And Cable

    Brake lever Lithium-soap-based grease be checked before each ride. In addi- tion, the cable should be lubricated by a Yamaha dealer at the intervals speci- fied in the periodic maintenance chart. Clutch lever The operation of the brake and clutch...

  • Page 77: Checking And Lubricating The Brake Pedal

    Checking and lubricating the Lubricating the swingarm piv- brake pedal sidestand The swingarm pivots must be lubricat- ed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. Recommended lubricant: Lithium-soap-based grease The operation of the brake pedal...

  • Page 78: Checking The Front Fork

    WARNING! To avoid injury, of it falling over. have a Yamaha dealer check or re- [EWA10751] securely support the vehicle so 2. Hold the lower ends of the front pair it.

  • Page 79: Checking The Wheel Bearings

    EWA10760 WARNING To charge the battery Electrolyte is poisonous and Have a Yamaha dealer charge the bat- dangerous since it contains sul- tery as soon as possible if it seems to furic acid, which causes severe have discharged. Keep in mind that the...

  • Page 80: Replacing The Fuses

    Using a conventional battery charger will damage the battery. If you do not have access to a con- stant-voltage battery charger, have a Yamaha dealer charge your battery. 1. Main fuse 2. Spare main fuse To store the battery 1.

  • Page 81: Replacing The Headlight Bulb

    4. If a fuse immediately blows again, 1. Turn the key to “OFF” and turn off using a cloth moistened with al- have a Yamaha dealer check the the electrical circuit in question. cohol or thinner. electrical system.

  • Page 82

    7. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Do not touch the glass part of the bulb. 1. Headlight coupler 2.

  • Page 83: Tail/brake Light

    1. Remove the turn signal light unit If the tail/brake light does not come on, by removing the screw. have a Yamaha dealer check it. 1. Turn signal light unit 2. Turn signal light bulb socket 3. Remove the burnt-out bulb by pull- ing it out.

  • Page 84: Replacing The License Plate Light Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT 3. Remove the burnt-out bulb by pull- EAU24312 EAU24350 Replacing the license plate Supporting the motorcycle ing it out. light bulb Since this model is not equipped with a 4. Insert a new bulb into the socket. centerstand, follow these precautions 1.

  • Page 85: Front Wheel

    PERIODIC MAINTENANCE AND ADJUSTMENT a jack either under each side of the EAU24360 Front wheel frame in front of the rear wheel or under each side of the swingarm. EAU45161 To remove the front wheel EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over.

  • Page 86: Rear Wheel

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU25080 Rear wheel Make sure that there is enough space between the brake pads before install- EAU45182 To remove the rear wheel ing the brake caliper onto the brake EWA10821 disc. WARNING 2. Insert the wheel axle. To avoid injury, securely support the 3.

  • Page 87

    PERIODIC MAINTENANCE AND ADJUSTMENT Make sure that there is enough Tightening torque: space between the brake pads be- Axle nut: fore installing the wheel. 125 Nm (12.5 m·kgf, 90 ft·lbf) 1. Wheel axle 8. Remove the wheel. NOTICE: Do not apply the brake after the wheel has been removed to- 1.

  • Page 88: Troubleshooting

    The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 89: Troubleshooting Charts

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.

  • Page 90

    Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 91: Motorcycle Care And Storage

    Be ble. Rust and corrosion can develop Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10772 used. A rusty exhaust pipe may go un- advice on what products to use be-...

  • Page 92

    MOTORCYCLE CARE AND STORAGE off any detergent residue using Test the product on a small hid- plenty of water, as it is harmful den part of the windshield to Salt sprayed on roads in the winter may to plastic parts. make sure that it does not leave remain well into spring.

  • Page 93: Storage

    WARNING To prevent corrosion, avoid Contaminants on the brakes or tires Consult a Yamaha dealer for ad- damp cellars, stables (because can cause loss of control. vice on what products to use. of the presence of ammonia)

  • Page 94

    MOTORCYCLE CARE AND STORAGE 3. Perform the following steps to pro- 5. Check and, if necessary, correct tect the cylinder, piston rings, etc. the tire air pressure, and then lift from corrosion. the motorcycle so that both of its a. Remove the spark plug cap wheels are off the ground.

  • Page 95: Specifications

    SPECIFICATIONS Dimensions: Lubrication system: Air filter: Wet sump Overall length: Air filter element: Engine oil: 2110 mm (83.1 in) Wet element Overall width: Recommended brand: Fuel: 810 mm (31.9 in) YAMALUBE Recommended fuel: Overall height: Type: Premium unleaded gasoline only 1190 mm (46.9 in) SAE 10W-30, 10W-40, 10W-50, 15W-40, Fuel tank capacity:...

  • Page 96

    SPECIFICATIONS Transmission type: Size: Rim size: Constant mesh 6-speed 140/70R17M/C 66H 17M/C x MT4.00 Operation: Manufacturer/model: Front brake: Left foot operation BRIDGESTONE/BT090R RADIAL G Type: Gear ratio: Loading: Single disc brake 1st: Maximum load: Operation: 37/14 (2.642) WR25XZ 185 kg (408 lb) Right hand operation 2nd: WR25XZC 184 kg (406 lb)

  • Page 97

    SPECIFICATIONS Charging system: Engine trouble warning light: AC magneto Battery: Fuses: Model: Main fuse: YTZ7S 30.0 A Voltage, capacity: Headlight fuse: 12 V, 6.0 Ah 15.0 A Headlight: Signaling system fuse: 10.0 A Bulb type: Ignition fuse: Halogen bulb Bulb voltage, wattage × quantity: 7.5 A Radiator fan fuse: Headlight:...

  • Page 98: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.

  • Page 99

    This label shows specifica- spare parts from a Yamaha dealer. tions related to exhaust emissions as required by federal law, state law and Environment Canada.

  • Page 100: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 101: Motorcycle Noise Regulation

    CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 102: Maintenance Record

    CONSUMER INFORMATION EAU26611 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.

  • Page 103

    CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 28000 mi (46000 km) or 54 months 31000 mi (51000 km) or 60 months 10-6...

  • Page 104: Warranty

    CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that CUSTOMER’S RESPONSIBILITY under this Engine new Yamaha motorcycles will be free from defects in warranty shall be to: Displacement Period...

  • Page 105

    CUSTOMER SERVICE What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha The customer’s responsibility includes all costs of normal maintenance services, motorcycle dealer within the continental United States. Be sure to bring your warranty non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, registration card or other valid proof of the original date of purchase.

  • Page 106

    This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.

  • Page 107

    Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.

  • Page 108

    INDEX EXUP system ........4-18 Air filter element and check hose, Neutral indicator light ......4-2 cleaning ..........7-18 Front and rear brake pads, checking..7-26 Noise regulation ........10-4 Front fork, adjusting......4-14 Front fork, bleeding....... 4-16 Battery........... 7-34 Panels, removing and installing ....7-9 Front fork, checking ......

  • Page 109

    INDEX Turn signal indicator light......4-2 Turn signal light bulb, replacing.... 7-38 Turn signal switch........4-9 Valve clearance ........7-22 Vehicle Emission Control Information label......... 10-2 Vehicle identification number....10-1 Warranty, extended ......10-9 Warranty, limited........10-7 Wheel bearings, checking ....7-34 Wheel (front) .........

  • Page 112

    YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2009.07-0.3×1 CR...

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