Related Manuals for Diamond Products CC6571
Summary of Contents for Diamond Products CC6571
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Page 1: Concrete Saw
CONCRETE SAW OPERATOR’S MANUAL MODELS CC6571 and CC6571-3 September 9, 2015 Part # 1804004... -
Page 2: Table Of Contents
Dimensions ..............13 Regeneration Message Levels ......35 Specifications ..............14 Engine ..............36 Operating the CC6571 and CC6571-3 ......15 Ignition Switch ............36 Handlebars ..............15 Starting the Engine ..........36 ... - Page 3 Appendix A ..............56 Model and Serial Numbers ........56 Appendix B ..............57 Daily Maintenance Task Chart ......57 Appendix C ............... 58 Troubleshooting ............ 58 CC6571 - CC6571-3 Concrete Saw Manual...
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Page 4: Safety Precautions
The Na ational stitute for Oc ccupational S Safety and H Health CAUTION IOSH). Mild d and/or mo derate injuri es could occ cur if se instructio ons are not fo ollowed. CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 5: General Safety
All non-ro outine maint tenance task ks should Service the saw with the e engine run nning (unless be perfor rmed by an a authorized s service stated otherw rwise). center. CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 6: Battery And Electrical Safety
Keep all bod dy parts away y from rotati ng blades. raise/lower i it cautiously and slowly t to avoid serious injur ries. CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 7: Fuel Safety
Always know w how to turn n off the eng gine quickly for emergenc cy purposes CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 8: Cutting Safety
(PTO ). Under-ten nsioning the belts may y cause slip page, shorte er belt life, and/or po oor saw perf formance. CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 9: Lifting Safety
’s designated lift points prio or to hoist ting. DO N NOT attempt t to lift the saw w irresponsibly y and/or impro operly. CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 10: Introducing The Cc6571
36. Blade e Guard 4. Belt Tens sioner 11. D Depth Stop As ssembly 5. Belt Guar 12. A Air Cleaner 6. Belt Drive e Assembly 13. A Air Intake 7. Engine CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 11: Introducing The Cc6571-3
24. 3 Speed T Transmission 11. De epth Indicator 37. Blade Guard 25. 3 Speed B Blade Shaft 12. De epth Stop Ass sembly 26. Belt Guard 13. Air r Cleaner 27. Belt Drive CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 12: Controls
19. Water Pu ump Switch h (Optional Item)–Pump ps water to b blade. 20. Lowerin g Speed Va alve (Option nal Item) – C Changes saw w’s lowering speed. CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 13: Dimensions
Dimensi ions Figure 4: Sid d e and Botto o m View CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 14: Specifications
Table 2: Engine/Motor Specifications Manufacturer Kubota Model V2607 Tier 4 H.P. (SAEJ1349) (HP / rpm) 2700 RPM Fuel Type Ultra-low sulfur diesel fuel Cylinders Note: Refer to the engine manual for additional engine information and specifications. CC6571 - CC6571-3 Concrete Saw Manual... -
Page 15: Operating The Cc6571 And Cc6571-3
Divide an 8– –10 ft. piece of string in h half. Place the loo oped end of string into a a gullet on he backside e of the blade CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 16: Rear Pointers
CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 17: Blade Speed
Adjust the engine gove ernor setting g, as ure 9: CC6571 1 RPM Chart nece essary, and install the a ppropriate b blade shaft shea ave, blade d... - Page 18 180° ( fully upward d) to gain acc cess to the blade flange s. Secure w ith pin. Figure e 17: Blade Fla anges Separat CC65 571 - CC6571-3 3 Concrete Saw w Manual...
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Page 19: Removing The Blade
9. R Reattach the e blade guar rd or pivot th he front of the guard do own and ove er the blade to secure. CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 20: Blade Guard
CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 21: Removing The Flange Guard
Wate er Safety Sw witch water safety y switch (op ptional item) turns the engi ine off when n the system m detects ins ufficient CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 22: Water Pump
. The maxim mum speed t he saw will Turn n the valve c ounterclockw wise to incre ease the ve forward, a at full throttle e, is 200 ft. / min. CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 23: Reverse Control
O NOT smok ke or expose e fuel to he Disengag ge slot. Whe en the transm mission is en flames w when filling th he fuel tank d/or working g with fuel. CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 24: Adding Fuel
C CAN-based c ontroller. This section expla ains the functi ons of the un nit, describes the d display screen ns and gives d details about confi guration. CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 25: Soft Keys (Buttons)
Also used with the Main nu soft key to o get back to t the Main Men nu from any s screen select – Close es pop-up me essages CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 26: Status Icons
– Diesel Part ticulate Filter – Diagnostic Trouble Cod – Engine Co ontrol Unit FMI – – Failure Mod de Identifier – Parameter r Group Numb – Suspect Pa arameter Num mber CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 27: Main Menu
Arro Selec cting the soft key under the e Arrow will d display the Engin ne and Tacho ometer RPM a and the DPF Outlet Gas Temp perature gaug ge screen CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 28: Main Menu Action Items
System In nformation Lamp Info ormation User Sett tings Panel Co onfiguration (D Do not select – technical support o option) Service ( Do not select t – technical s support option) CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 29: Diagnostics
FMI 0 as show wn in the ogged Diagno ostics follow wing image. gure 44: Active e or Logged Diagnos tics Figure 46 : Water in Fue el Warning Ex ample CC65 571 - CC6571-3 3 Concrete Saw w Manual... - Page 30 Menu list usi ing the UP/DO OWN soft Figure 50: High Exha aust Temperat ture keys , and stop the e cursor next to the action item System CC65 571 - CC6571-3 3 Concrete Saw w Manual...
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Page 31: User Settings
UP/DOWN s soft keys, and stop the cursor ne ext to the acti ion item Brig htness. Set the b brightness of the backlight by using the +/– soft keys s . CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 32: Automatic Shutdown
Metric kPa applied. T This will allow w the ECU to s see the Metric Ba paramete er Accelerator r Pedal Positi on 1 (SPN CC65 571 - CC6571-3 3 Concrete Saw w Manual... - Page 33 So ome message es require using g the UP/DOW WN soft keys to maneuver through the entire e message. Figure 60: R Regen Cautio n Example Sc creen 1 CC65 571 - CC6571-3 3 Concrete Saw w Manual...
- Page 34 The ma achine can re eturn to norma al usage. Figure 63: Par rked Regenera ation Complet te Message CC65 571 - CC6571-3 3 Concrete Saw w Manual...
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Page 35: Regeneration Message Levels
Level 1 1 (Yellow) Regen Le evel 3 (Red gen Level 2 2 (Orange) Regen Le evel 4 (Red gen Comple ete (Green Regen Le evel 5 (Red CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 36: Engine
Products lo ogo displays s and lastly the gaug ge screen is displayed w with a message e indicating the Diesel p particulate Filter Ac ctive Regene eration Inhib ited Due to: CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 37: Stopping The Engine
Adjust the thrott tle as necess sary when c cutting for maximum m efficiency. DO NOT ex xceed the maximum m recommen nded blade R RPM when CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 38: Making A Cut
Turn n the depth s stop knob co ounterclockw wise to en at Neutral incre ease the cutt ting depth, o or turn the de epth stop CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 39: Engaging The Parking Brake
Engage slot a and up and into the Dise engage slot. Green lette r P icon on t the display p panel will go out. CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 40: Maintaining The Cc6571 And Cc6571-3
40 hour rs of operati on. Lubricat te both pillow w block bear ring grease fittings every y 40 hours o of operation. CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 41: Rear Axle
Wheels Batt tery Type Insp ect the rear wheels regu ularly for dam mages or 12 V Volt, Group 2 wear r and replac e as necess sary. CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 42: Servicing The Battery
9. F Fit the batter ry support br race over the e battery retighten the e nuts to sec cure the brac Figure 74: Circuit Bre eaker and Rel lays CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 43: Magnetic Sensor
4. R Retighten the e jam nut do own to the fra ame base secondary e element in se ervicing the primary o secure the e sensor. element. CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 44: Restriction Indicator
Replace e the filter annu ually. DO NO OT over-serv vice or unde r-service CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 45: Replacing The Inner Safety Filter
Figure 82: Link kage Assemb CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 46: Drive Alignment
DO N NOT force a adjustments. CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 47: Changing Oil - Three Speed
1/2” 6. R Replace the e ½ʺ casing d drain plug. casing drain plug located d on the low er right rear of the 3-spee ed casing. CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 48: Draining Heat Exchanger - Freezing Temps
Fill the o oil to just bel low where th he pipe CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 49: Rear Drive Transmission
Adju ust the belt t ension as ne ecessary. CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 50: Adjusting The Blade Drive Belts
DO NOT T exceed the manufactur rer’s belt Figure 9 97: Belt Guard d Bolts – Fron t (4) tension s setting. CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 51: Replacing The Blade Drive Belts
DO N NOT exceed head cap scr rew and bolt the manufac cturer’s belt tension setti ing. CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 52: Primary Transmission V-Belt
4. Turn the e rotary tensi ioner knob there e are damag ges. counterc clockwise un ntil a light sp ring pressure e is felt. Usin ng a marker, , draw a line CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 53: Replacing The Rotary Tensioner
7. 10. Retighten n the lock nu ut and repea at step 6. Repeat s steps 7–9 to readjust the e tensioner as neces ssary. CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 54: Engine Cooling System
3. Refer r to your eng gine manual for radiator maint tenance. CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 55: Engine
Oil a and Fuel Line Regu ularly check the oil and f fuel lines for r damages and/ /or leaks and d service as necessary. Refer to engi ne operator’ ’s manual. CC65 571 - CC6571-3 3 Concrete Saw w Manual... -
Page 56: References
Record the saw’s serial number below for future reference and customer service purposes. Serial Number Record the engine’s model and serial numbers below for future reference and customer service purposes. Model Number Serial Number CC6571 - CC6571-3 Concrete Saw Manual... -
Page 57: Daily Maintenance Task Chart
Look for fluid leaks. Re-tension rear drive chain as necessary. Check oil level in oil expansion tank and fill as necessary. Check radiator coolant level and fill as necessary. Check air filter indicator. CC6571 - CC6571-3 Concrete Saw Manual... -
Page 58: Troubleshooting
Use bottom set of holes with 4-1/2" Skid plates in wrong set of holes? e. Saw will not completely lower. blade flanges. Front axle maximum cutting depth Adjust front axle maximum depth set wrong? stop bolt. CC6571 - CC6571-3 Concrete Saw Manual... - Page 59 Belts contacting pavement? stop bolt for belt clearance. Replace with new set of matched Mismatched belt set? belts. DO NOT mix old and new belts. Check belt tension. Lubricate PTO Overheating of PTO? every 25 hours. CC6571 - CC6571-3 Concrete Saw Manual...
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Page 60: Additional Resources
Appendix D Additional Resources 1. Diamond Products (www.diamondproducts.com) CC6571 Concrete Saw Parts List, Ohio 2015 CC6571-3 Concrete Saw Parts List, Ohio, 2015 A Guide for Professional Concrete Cutters Training Manual – Introduction to Diamond Blades, Bits, and Equipment ... - Page 61 Intentionally Blank...
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Page 64: Warranty
(1) year from the date of shipment to Customer. The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio...
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