Diamond Products CC2525H Operator's Manual
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Diamond Products CC2525H Operator's Manual

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CORE CUT
OPERATOR'S MANUAL
CC2525H
SEPTEMBER, 2022
Part #: 1802749-00

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  • Page 1 CORE CUT OPERATOR’S MANUAL CC2525H SEPTEMBER, 2022 Part #: 1802749-00...

  • Page 3: Table Of Contents

    CC2525H OPERATOR’S MANUAL Table of Contents Introduction ............................. 7 CC2525H Controls ..........................8 CC2525H Dimensions ........................10 CC2525H Specifications ........................11 Safety ..............................12 Safety Alerts ............................12 Proposition 65 ........................... 12 Respiratory Hazards ......................... 12 General Safety ..........................13 Battery and Electrical Safety ......................
  • Page 4 CC2525H OPERATOR’S MANUAL Engine ............................... 20 Tasks Prior to Starting the Engine ....................21 Starting the Engine ........................21 Stopping the Engine ........................21 Blade Guard ............................21 Installing the Blade Guard ......................21 Removing the Blade Guard ......................22 Flange Guard ............................
  • Page 5 CC2525H OPERATOR’S MANUAL General Maintenance ........................... 31 Motor ..............................31 Disconnecting the Power to the Motor ....................31 Battery ............................... 31 Servicing the Battery ........................31 Belt Replacement ..........................32 Replacing the Blade Drive Belts ....................32 Replacing the Transmission Drive Belt ..................32 Inner Blade Flange ..........................
  • Page 6 CC2525H OPERATOR’S MANUAL...

  • Page 7: Introduction

    Welcome to the Diamond Products family and thank you for choosing Diamond Products equipment. At Diamond Products we are driven to ensure you are completely satisfied with your product and continually strive to improve our product line so that we can offer you the best possible equipment in the industry.

  • Page 8: Cc2525H Controls

    CC2525H OPERATOR’S MANUAL CC2525H Controls...
  • Page 9 CC2525H OPERATOR’S MANUAL 1. Handwheel – Manually raises and lowers 11. Water Inlet Connection – Location for saw. connecting the water source hose. 2. Rocker Switch for: 12. Water On/Off/Metering Valve – Turns Hydraulic Raise and Lower (Optional) or water flow on or off and controls the flow Electric Raise and Lower (Optional) –...

  • Page 10: Cc2525H Dimensions

    CC2525H OPERATOR’S MANUAL CC2525H Dimensions CC2525H Dimensions Inches Millimeters Saw Height 1118 1270 Saw Length - Min. Saw Length - Max. 3251 Handle Extension - Max. Frame Length 34-1/4 Wheel Base Length 19-1/2 Saw Width 26-1/2 Rear Frame Width Front Wheels Inside Width...

  • Page 11: Cc2525H Specifications

    CC2525H OPERATOR’S MANUAL CC2525H Specifications CC2525H Specifications Saw Model CC2525H-14 CC2525H-20 CC2525H-26 Blade Guard Capacity 14" (350mm) 20" (500mm) 26" (700mm) Blade Cutting Depth Max 4.5" 7.5" 10.5" 2625 rpm @3600 2625 rpm @3600 2025 rpm @ 3200 Blade Shaft Speed...

  • Page 12: Safety

    Safety protection Refer to the Diamond Products Parts List for techniques include, but are not limited to: additional information and part diagrams. Refer to the engine manufacturer as the primary •...

  • Page 13: General Safety

    CC2525H OPERATOR’S MANUAL General Safety DO NOT: Assume the equipment will remain still • • Read and understand all safety, when in STOP or when parking/stopping operations, and maintenance instructions the equipment on a slope. Chock the provided in this manual prior to operating or wheels to help prevent unnecessary servicing the saw.

  • Page 14: Battery And Electrical Safety

    CC2525H OPERATOR’S MANUAL Battery and Electrical Safety • DO NOT expose yourself or anyone else to the direct line of • Ignitable explosive gases are the blade when operating the emitted from the battery. DO equipment. NOT expose the battery to •...

  • Page 15: Cutting Safety

    CC2525H OPERATOR’S MANUAL Hydraulic Safety • Always pivot the front of the blade guard 180° (fully upward) • Turn off the engine prior to servicing so the guard does not swing hydraulic components. down unexpectedly, causing • Lower the equipment completely prior to serious injuries.

  • Page 16: Operating

    CC2525H OPERATOR’S MANUAL Deactivating the Emergency Stop Operating Prior to deactivating the emergency stop, General Operating Precautions ensure that the machine is back into a safe • Prior to operating the machine, read the operating condition. Then turn the emergency operator’s manual thoroughly and ensure...

  • Page 17: Handwheel

    CC2525H OPERATOR’S MANUAL Handwheel Speed Control Lever The handwheel raises and lowers the saw and The speed control lever places the saw in blade. neutral (no movement), forward, or reverse. NOTE: The saw can be raised and lowered Note: The engine must be running and the with the engine/motor off.

  • Page 18: Battery

    CC2525H OPERATOR’S MANUAL Battery Battery Type 12 Volt, Group 34 WARNING Battery Disconnect • Ignitable explosive gases are emitted A master battery disconnect switch is located from the battery. DO NOT on the operator’s side of the upright assembly. expose the battery to sparks or...

  • Page 19: Engaging The Transmission

    CC2525H OPERATOR’S MANUAL 4. Engage the transmission drive. 5. Move the speed control lever in either the forward or reverse direction to maneuver the saw as required. Fuel System WARNING Always use caution when refueling. DO NOT operate the saw with a fuel leak.

  • Page 20: Using The Water Supply

    CC2525H OPERATOR’S MANUAL Using the Water Supply 7. Disconnect the water supply hose from the blade guard manifold as necessary. 1. Connect the water source hose to the Water Pressure Switch (Optional) water source hose connection on the left side of the saw.

  • Page 21: Tasks Prior To Starting The Engine

    CC2525H OPERATOR’S MANUAL Tasks Prior to Starting the Engine Blade Guard Complete the tasks listed below prior to WARNING starting the engine to ensure a safe start: DO NOT operate the saw with the blade • Check fluids and fill to appropriate levels.

  • Page 22: Removing The Blade Guard

    CC2525H OPERATOR’S MANUAL Removing the Flange Guard 1. Remove the locking pin from the tapered mount on the frame. 2. Remove the flange guard from the tapered frame mount. Diamond Blades WARNING DO NOT exceed the blade’s maximum recommended speed when cutting.

  • Page 23: Wrench

    CC2525H OPERATOR’S MANUAL Wrench The blade can be installed on the right or left side of the saw. Install the blade on the side Use the wrench provided when installing or preferred or most appropriate for the cutting removing a blade. Apply force to the opposite task.

  • Page 24: Removing The Blade

    CC2525H OPERATOR’S MANUAL Removing the Blade CAUTION DO NOT remove a blade with the engine running. DO NOT pivot the front of the blade guard up or down when removing very large blades. Attempting to pivot the front of a...

  • Page 25: Tasks Prior To Cutting

    For example, • when cutting to a depth of ten inches, begin Refer to the Diamond Products’ Guide for with a two-inch deep pass, then a four-inch Professional Concrete Cutters for deep pass, and finish with another four-inch additional cutting tips and information.

  • Page 26: Maintenance

    CC2525H OPERATOR’S MANUAL Rear Cover Screen Maintenance The rear cover screen is a versatile component General in regards to maintenance of the machine. It Failure to read and comply with the can be removed to gain access to components maintenance instructions provided in this within the upright assembly.

  • Page 27: Part Lubrication

    CC2525H OPERATOR’S MANUAL Part Lubrication Post Cleaning • Lubricate the machine as required. WARNING • Dry all electrical components using DO NOT grease parts with the compressed air. engine running. • Do not start the machine until it has had time to thoroughly dry.

  • Page 28: Service Schedule

    CC2525H OPERATOR’S MANUAL Service Schedule The service schedule is based primarily on the standard operating time of the machine. The frequency of the maintenance tasks can be increased based on the working environments of the machine.

  • Page 29: Daily Service

    CC2525H OPERATOR’S MANUAL Lubricate the Blade Shaft Bearings Daily Service At the end of each work day, lubricate the two Check Engine Oil Level front blade shaft bearings. The bearings are Ensure the engine is off, in a level position, and located under the front of the saw.

  • Page 30: Lubricate The Transmission Jack Shaft Bearings

    CC2525H OPERATOR’S MANUAL Lubricate the Transmission Jack shaft Clean the Air Filter Bearings 1. Unlock the air cleaner cover clips and remove the cover. 1. Locate the two transmission bearing fittings 2. Remove the filter element from the air and add no more than two pumps of cleaner case.

  • Page 31: Replace Fuel Filter

    CC2525H OPERATOR’S MANUAL Replace Fuel Filter Disconnecting the Power to the Motor 1. Lower the saw completely. Whenever maintenance is being conducted on 2. Close the fuel shutoff valve. the saw, disconnect the power to the motor by 3. Place a drain pan under the hoses and in- moving the battery disconnect switch, located line filter.

  • Page 32: Belt Replacement

    CC2525H OPERATOR’S MANUAL Belt Replacement Replacing the Transmission Drive Belt 1. Remove the belt guard from the left side of WARNING the saw. • 2. Loosen the four engine mount screws. Turn the engine off prior to 3. Loosen the nut on both blade drive belt servicing the belts tension bolts.

  • Page 33: Lifting And Transporting

    CC2525H OPERATOR’S MANUAL Lifting and Transporting Storing Lifting • Complete the tasks listed below prior to storing the saw for longer time frames: • Lower the saw completely to remove strain CAUTION on the lifting mechanism. Always use a strap to lift the machine.
  • Page 34 CC2525H OPERATOR’S MANUAL...
  • Page 35 CC2525H OPERATOR’S MANUAL...

  • Page 36: Troubleshooting

    CC2525H OPERATOR’S MANUAL Appendix A Troubleshooting Troubleshooting the CC2525H Symptom Problem Solution Fuel vale OFF? Move fuel valve to ON position. Battery disconnect switch in Turn battery disconnect switch to the the OFF position? ON position. 1. Gas engine will not Engine switch OFF? Move engine switch to ON position.

  • Page 37: Additional Resources

    CC2525H OPERATOR’S MANUAL Appendix B Additional Resources 1. Diamond Products (www.diamondproducts.com) • CC2500 Saw Parts List (Gas); #1801980 • A Guide for Professional Concrete Cutters • Training Manual – Introduction to Diamond Blades, Bits, and Equipment • Diamond Products’ Equipment Catalog •...

  • Page 38: Model And Serial Numbers

    CC2525H OPERATOR’S MANUAL Appendix C Model and Serial Numbers Record the saw’s serial number below for future reference and customer service purposes. Serial Number Record the motor’s model and serial numbers below for future reference and customer service purposes. Model Number...
  • Page 40 (1) year from the date of shipment to Customer. The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio...

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