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Summary of Contents for Diamond Products CC1800XL
- Page 1 Operator’s Manual CC1800XL Concrete Saw Part Number: 1801038 (800) 321-5336 www.diamondproducts.com...
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Page 3: Table Of Contents
Tasks Prior to Cutting ..........19 Transporting Safety ............4 Making a Cut ............19 Lifting Safety ..............5 Continuing a Partial-Cut ......... 19 Introducing the CC1800XL ..........7 Finishing a Cut ............19 Components ..............7 Brake ................20 Controls ................ 8 Weight Bars .............. - Page 4 Tensioning the Blade Drive Belts ......26 Replacing the Blade Drive Belts ......26 Replacing the Transmission V-Belt ....... 26 Engine/Motor .............. 27 Cleaning the Engine/Motor ........27 Fuel Filter (GX620 Honda) .......... 27 Replacing the Fuel Filter ........27 Storing ................
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Page 5: Safety Precautions
Safety Precautions Proposition 65 Operate the CC1800XL and all of its components according to this manual. Failure to comply with and understand the following safety, operations, and WARNING maintenance instructions can result in serious injuries Engine exhaust and some of its and/or death. - Page 6 CC1800XL Concrete Saw Manual ...
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Page 7: General Safety
DO NOT (cont.): General Safety Operate the saw using attachments not associated Read and understand all of the safety, operations, with or recommended for the saw. and maintenance instructions provided in this Operate the saw around combustible materials or manual prior to operating or servicing the saw. -
Page 8: Blade Safety
DO NOT allow dust to enter the air intake tube when raise/lower it cautiously and slowly to avoid serious cleaning/replacing air filter(s). injuries. Replace damaged components immediately that may allow dust to enter the engine. CC1800XL Concrete Saw Manual... -
Page 9: Cutting Safety
DO NOT leave the engine/motor running Always place a piece of cardboard or unattended. paper up against hydraulic components, or use a leak detection Always operate the saw in well- fluid to check for hydraulic fluid ventilated areas. Concentrated engine leaks. -
Page 10: Lifting Safety
Secure the appropriate hoisting cables, straps, and/or chains to the saw’s designated lift points prior to hoisting. DO NOT attempt to lift the saw irresponsibly and/or improperly. CC1800XL Concrete Saw Manual... -
Page 12: Introducing The Cc1800Xl
Introducing the CC1800XL Components Figure 1: CC1800XL Components 1. Handlebars 10. Blade Guard 2. Water Valve 11. Rear Wheels 3. Frame 12. Instrument Panel 4. Handwheel 13. Flange Guard 5. Lift Bar 14. Front Wheels 6. Air Cleaner 15. Front Axle 7. -
Page 13: Controls
Controls Figure 2: Control Panel (Gas Model) Controls Shown Above: Controls not Shown Above: 1. Fuel Tank Cap–Opening to add fuel; indicates 1. Engine Switch–Actuate in order to start/stop fuel level (tank located above engine on certain engine. models). 2. Stop Pushbutton–Stops engine (engine switch 2. -
Page 14: Dimensions
Dimensions Figure 3: CC1800XL Dimensions Table 1: CC1800XL Dimensions Saw Height (Minimum/Maximum) 36”/42” Saw Length (Minimum, Pointer Up, Handle Down) 50” Saw Length (Maximum, Pointer Down, Handle Up) 70” Saw Height to Hand Wheel 36” Saw Height to Lift Bar 40-3/4”... -
Page 15: Specifications
Specifications Table 2: CC1800XL Specifications Maximum Cutting Depth 4-5/8” with 14” blade Maximum Cutting Depth 7-5/8” with 20” blade Blade Shaft Diameter 1-1/4” Blade Shaft RPM 2,600 Arbor Diameter 1” with single alignment pin Blade Shaft Bearings Self-aligning pillow block bearings... -
Page 16: Operating The Cc1800Xl
2. Lower the front pointer frame to the ground. task is complete. 3. Divide an 8–10 ft piece of string in half. 10. Place the looped end of the pointer rope around the handlebar grip. CC1800XL Concrete Saw Manual... -
Page 17: Battery (Gas Model)
Battery (Gas Model) Diamond Blades WARNING WARNING Ignitable explosive gases are DO NOT exceed the blade’s emitted from the battery. DO NOT maximum recommended speed expose the battery to sparks or open when cutting. Excessive blade flames, and keep the area around the battery speeds can cause blade breakage, resulting in well-ventilated. -
Page 18: Installing The Blade
3. Carefully pull the outer flange off of the blade shaft 12. Tighten the nut, using the wrench, to 50 ft-lb (67.8 and out of the inner flange alignment pinhole. Nm) to properly secure the outer flange and blade. CC1800XL Concrete Saw Manual... -
Page 19: Removing The Blade
This measurement can be verified with a torque Blade Guard wrench. WARNING DO NOT operate the saw with the blade guard raised or removed. DO NOT install or remove the blade guard with the engine/motor running. Blade exposure should not exceed 180° while cutting. -
Page 20: Removing The Blade Guard
Keep the water hose, when cutting on the left side of the saw, away from the muffler assembly to prevent hose damage. Note: Always test the water Figure 17: Water Valve Assembly supply for adequate pressure and flow prior to cutting. CC1800XL Concrete Saw Manual... -
Page 21: Water Pump
2. Remove the water valve from the 1–1/4” plug hole. 2. Turn the index plunger 90° to lock it back into the 3. Fit the water valve through the 1–1/4” plug hole on plunger groove. Turn the handwheel slightly to lock the opposite side of the saw. -
Page 22: Engaging The Transmission
3. Remove the fuel tank cap. 4. Fill the fuel tank with unleaded gasoline. Refer to the Figure 21: Engine Governor engine manual for refueling information. 5. Replace the fuel tank cap and tighten to secure. CC1800XL Concrete Saw Manual... -
Page 23: Tasks Prior To Starting The Engine/Motor
1. Plug the saw into an outlet or generator. Refer to 4. Turn on the engine switch (applicable models). Diamond Products for a list of recommended power 5. Pull the recoil starter handle backward slowly until cord gauges. Note: DO NOT supply less power or... -
Page 24: Concrete Cutting
Helpful Hints Prior to Cutting 2. Raise the blade from the cut (high enough for proper Keep the following things in mind for greater efficiency ground clearance). when cutting: 3. Turn off the water valve. CC1800XL Concrete Saw Manual... -
Page 25: Brake
4. Turn off the water pump. Brake The brake (optional item) stops the saw from moving forward or backward unintentionally. DO NOT assume at any time the transmission will act as a brake when at Neutral. Note: On extreme slopes chock the tires to prevent unnecessary saw movement. -
Page 26: Maintaining The Cc1800Xl
Refer to the CC1800XL Parts List for additional information and part diagrams when performing Handlebars maintenance tasks. Refer to the engine/motor manual... -
Page 27: Hydraulic Motor
Hydraulic Motor Lubricate the pillow block grease fitting every 40 hours of operation. Inner Blade Flange Figure 26: Front Wheels 1. Raise the saw to gain access to the front wheels. 2. Remove the retaining ring using retaining-ring pliers. 3. Remove the washer and wheel from the wheel shaft. 4. -
Page 28: Battery (Gas Model)
Always use the correct size fuses (amps) to prevent fires. Check the in-line fuse (applicable models) below the control panel if the engine does not start when actuating the ignition key, and replace the fuse as necessary. CC1800XL Concrete Saw Manual... -
Page 29: Hydraulic Ball Valve (Hydraulic Model)
Connecting the Hydraulic Ball Valve 1. Rotate the pressure line pipe tee 180°. 2. Rotate the return line pipe tee 180°. 3. Secure the shim plate and valve assembly to the opposite side of the saw using the U-bolts and nuts. 4. -
Page 30: Transmission
Under-tensioning the belts may cause 1. Loosen the engagement linkage nuts. shorter belt life and/or poor saw performance. Squealing 2. Move the lower engagement linkage downward so belts indicate looseness. the drive wheels fully engage the rear wheels. CC1800XL Concrete Saw Manual... -
Page 31: Tensioning The Blade Drive Belts
Tensioning the Blade Drive Belts Figure 36: Tension Bolt 5. Retighten all four engine/motor base nuts. Replacing the Blade Drive Belts Figure 34: Blade Drive Belts 1. There are four engine/motor base screws; two on the side of both bases. Loosen the nut on each 1. -
Page 32: Engine/Motor
Clean the blade guard water tubes using a wire brush and rinse with a hose. Clean and wipe down the saw. CC1800XL Concrete Saw Manual... -
Page 33: Disposal
Store the saw in a cool, dry area out of reach from children. Refer to the engine/motor manual for engine/motor tasks prior to storing the saw. Disposal Properly dispose of the saw when it’s no longer repairable, and/or contains safety hazards not worth repairing or maintaining. -
Page 34: References
Record the saw’s serial number below for future reference and customer service purposes. Serial Number Record the engine’s/motor’s model and serial numbers below for future reference and customer service purposes. Model Number Serial Number CC1800XL Concrete Saw Manual... -
Page 35: Daily Maintenance Task Chart
Appendix B Daily Maintenance Task Chart Table 6: Daily Maintenance Task Chart Date Lubricate blade shaft bearing grease fittings daily or two to three times daily when dry cutting. -
Page 36: Belt Tension Settings
CC1813H XL-S 11HP Honda GX390 3VX335 0.20 in. at 5.7 lb Force CC1816BV XL-S 16HP Briggs Vanguard 3VX355 CC1818HY XL-S 18HP Danfoss Hydraulic 3VX375 0.21 in. at 5.7 lb Force CC1820H XL-S 18HP Honda GX620 3VX355 CC1800XL Concrete Saw Manual... -
Page 37: Troubleshooting
Appendix D Troubleshooting Table 9: CC1800XL Troubleshooting Symptom Problem Solution Pull index plunger out to move 1. Saw will not raise. Index plunger in? handwheel. Pull index plunger out to move 2. Saw will not lower. Index plunger in? handwheel. -
Page 38: Additional Resources
1. Diamond Products ( www.diamondproducts.com CC1800XL Concrete Saw Parts List; Ohio, 2007 CC1800XL Concrete Saw Parts List–Electric & Hydraulic Units; Ohio, 2007 A Guide for Professional Concrete Cutters Training Manual–Introduction to Diamond Blades, Bits, and Equipment ... - Page 39 Diamond Products Limited, 2009 ...
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