TYROLIT Hydrostress HBH534 series Safety & Operator Manual

TYROLIT Hydrostress HBH534 series Safety & Operator Manual

Hydraulic hand saw

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Safety & Operator Manual
Safety & Operator Manual
System Description
Hydraulic hand saw HBH534***
Index / Indice 000
1
10984829 EN / 28.08.2007
Hydraulic Hand Saw HBH534***

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Summary of Contents for TYROLIT Hydrostress HBH534 series

  • Page 1 Safety & Operator Manual Hydraulic Hand Saw HBH534*** Safety & Operator Manual System Description Hydraulic hand saw HBH534*** Index / Indice 000 10984829 EN / 28.08.2007...
  • Page 2: Table Of Contents

    Safety & Operator Manual Hydraulic Hand Saw HBH534*** Overview Page 0 Introduction 0.1 Scope of the Safety Manual 0.2 Document structure 0.3 Terms 1 Technical data 1.1 Recommended ambient temperature 1.2 Water connection 1.3 Cutting speed 1.4 Vibration level 1.5 Sound level 1.6 Specification for oils 1.7 Dimensions 1.8 Weight...
  • Page 3: Scope Of The Safety Manual

    Safety & Operator Manual Hydraulic Hand Saw HBH534*** Introduction Scope of the Safety Manual The Safety Manual contains a description of how to safely operate this hydraulic hand saw machine. It contains all the safety instructions that must be followed when working with and on the system and must be strictly adhered to.
  • Page 4: Technical Data 1.1 Recommended Ambient Temperature

    Safety & Operator Manual Hydraulic Hand Saw HBH534*** Technical data Recommended ambient temperature Storage: between 5 °C and 35 °C Usage: from 0 °C to 50 °C Water connection Pressure: min. 2 bar to max. 6 bar at max. 25 °C Quantity: min.
  • Page 5: Safety Instructions 2.1 General

    Safety & Operator Manual Hydraulic Hand Saw HBH534*** Safety instructions General 2.1.1 Target audience This chapter describes the safety instructions that are essential to follow when using the hydraulic hand saw. All persons who work on and with the hydraulic hand saw have a duty to read and understand the chapters of the Safety Manual relevant to their particular activities.
  • Page 6 The hydraulic hand saw has been inspected before being shipped and are delivered in perfect condition. TYROLIT Hydrostress AG does not accept any liability for damage caused by the failure to observe the instructions and information provided in the Safety Manual and in the Operating Instructions.
  • Page 7: Safety Principles

    Safety & Operator Manual Hydraulic Hand Saw HBH534*** Safety principles 2.2.1 Safety measures (organisational) 2.2.1.1 Product monitoring obligation Operating personnel must notify changes in operational behaviour or of safety-related parts to a responsible person or the manufacturer immediately. 2.2.1.2 Location of the Safety Manual A copy of the Safety Manual must be available at all times to staff at the place of use of the apparatus.
  • Page 8: General Safety Rules

    Safety & Operator Manual Hydraulic Hand Saw HBH534*** General safety rules 2.4.1 Statutory provisions The generally applicable national and local safety and accident prevention provisions and the supplementary operator regulations must be followed and complied with. 2.4.2 Warranty TYROLIT warrants that the hydraulic hand saw will operate correctly and safely on condition that all the directions, working instructions and maintenance instructions contained in this Safety Manual and in the Operating Instructions are strictly followed and observed.
  • Page 9: Responsibility

    Safety & Operator Manual Hydraulic Hand Saw HBH534*** • Only tools with the original hole pattern must be used. • If the hydraulic hand saw is operated in an enclosed area, the exhaust gases from combustion motor of the power pack must be discharged into the open air. 2.4.8 Abuse or misuse Any use other than for the intended purpose (see Chapter 2.4.8, 2-5.5.2), constitutes...
  • Page 10 Monitors the correct functioning of the safety devices. • Makes the site safe. 2.5.4 Service engineers The service engineer is an employee of TYROLIT Hydrostress AG or a person authorised by TYROLIT Hydrostress AG . • Makes adjustments to the system.
  • Page 11: Start-Up 3.1 Putting Into Operation

    The hydraulic hand saw should not be operated by unauthorised persons. Personnel are only authorised where they meet the following requirements: • Have successfully completed user training at TYROLIT Hydrostress AG or corresponding technical courses at regional professional associations and federations.
  • Page 12 Safety & Operator Manual Hydraulic Hand Saw HBH534*** Sawing Information: This checklist is intended solely to provide a better overview of the sequence in which the stages of the work should be carried out. It is merely information for general cutting. It is the operator’s responsibility to be familiar with the proper action to saw concrete and solid structures in general.
  • Page 13 Safety & Operator Manual Hydraulic Hand Saw HBH534*** 4.3.2 The procedure in detail 4.3.2.1 Obtaining the approval of the supervision of works Before any work commences the approval of the supervision of works must be obtained. The following points must be clarified: •...
  • Page 14 Safety & Operator Manual Hydraulic Hand Saw HBH534*** Fig. 2 Define the sequence of cuts For floor cutouts the cutout blocks must be supported with suitable building material or suspended and secured on a crane or other suitable lifting apparatus with sufficient load- bearing capacity.
  • Page 15 Safety & Operator Manual Hydraulic Hand Saw HBH534*** Guide cut Guide cuts are used to guide the blade so that it does not drift and should always be performed for safety reasons. Guide cuts should only be performed with blades with a maximum blade diameter of 400mm. It is important that this guide cut is very straight! Pre-cut Large depths cannot be cut in a single pass.
  • Page 16 Safety & Operator Manual Hydraulic Hand Saw HBH534*** At the end of each cut • Withdraw from the cut with the cutting tool running Wall cutout cutting example Before the cut (left, vertical) steel wedges must be fitted (see diagram). This prevents the cutout sections both from toppling over and from falling out.
  • Page 17: Maintenance 5.1 General

    Personnel are only authorised where they meet the following requirements: • have successfully completed, and hold a certificate from, user training at TYROLIT Hydrostress AG or corresponding technical courses at regional professional associations and federations. • the safety instructions in Chapter 2 must have been read and understood.
  • Page 18: Maintenance Record Sheet

    Safety & Operator Manual Hydraulic Hand Saw HBH534*** Maintenance record sheet Date Defect Remedy Service Person 10984829 EN / 28.08.2007...
  • Page 19 TYROLIT Hydrostress AG reserves the right to make technical changes without prior notice. Copyright © 2006 TYROLIT Hydrostress AG, CH-8330 Pfäffikon ZH, Switzerland All rights reserved, in particular copyrighting and translating rights. Printing of this operating manual, including extracts from it, is prohibited. No parts...
  • Page 20 Ersatzteilliste Spare Parts List / Liste des pièces détachées / Lista di parti di ricambio HBH534*** Index / Indice 000 10984829 EN / 23.1.08...
  • Page 21 Bestellung auf Richtigkeit und Vollständigkeit (siehe unter Bestellangaben) überprüft werden. Es ist auch darauf zu achten, dass die Lieferadresse vollständig ange- geben ist. Bestelladresse: TYROLIT Hydrostress AG Witzbergstrasse 18 CH-8330 Pfäffikon Switzerland Telefon +41 (0) 44 / 952 18 18 Telefax +41 (0) 44 / 952 18 18 e-mail: info@tyrolit.com...
  • Page 22 Ersatzteilliste Ersatzteilliste Bestellangaben Bei Bestellungen von Ersatzteilen benötigen wir folgende Angaben: • Maschinentyp gemäss Typenschild (z.B. HBH534***) • Maschinennummer gemäss Typenschild (z.B. 10984823) • Maschinenindex gemäss Typenschild (z.B. 000) • Ersatzteilnummer gemäss Ersatzteilliste (z.B. 10986046) Für Bestellungen, Fragen und Informationen wenden Sie sich bitte an die zuständige Niederlassung.
  • Page 23: Safety Regulations

    To avoid incorrect deliveries you should check the order details for cor- rectness and completeness (see under ordering details) prior shipment. You should ensure that the delivery address is given in full. Order address: TYROLIT Hydrostress AG Witzbergstrasse 18 CH-8330 Pfäffikon Switzerland Tel.
  • Page 24: Spare Parts List

    Ersatzteilliste Spare Parts List Ordering details When spare parts are ordered we need the following details: • Machine type according to nameplate (e.g. HBH534***) • Machine number according to nameplate (e.g. 10984823) • Machine index according to nameplate (e.g. 000) •...
  • Page 25 (voir Données de commande). Il faut aussi veiller à bien indiquer l'adresse de livraison en entier. Adresse de commande : TYROLIT Hydrostress AG Witzbergstrasse 18 CH-8330 Pfäffikon Suisse Téléphone +41 (0) 44 / 952 18 18 Télécopie +41 (0) 44 / 952 18 18...
  • Page 26 Ersatzteilliste Liste des pièces détachées Données de commande Lors de la commande de pièces détachées, nous avons besoin des don- nées suivantes : • Type de machine selon la plaque signalétique (p.ex. HBH534***) • Numéro de machine selon la plaque signalétique (p.ex.
  • Page 27 (vedere la lista dei dati per l'ordinazione). Occorre verificare anche se l'indirizzo per la consegna è esatto e com- pleto. Indirizzo per ordinazioni: TYROLIT Hydrostress AG Witzbergstrasse 18 CH-8330 Pfäffikon Svizzera Tel. +41 (0) 44 / 952 18 18 Fax +41 (0) 44 / 952 18 00 e-mail: info@tyrolit.com...
  • Page 28 Ersatzteilliste Lista di parti di ricambio Dati per l'ordinazione Per ordinazioni di parti di ricambio ci occorrono i dati seguenti: • Tipo di macchina indicato sulla targhetta della macchina (per es. HBH534***) • Numero della macchina indicato sulla targhetta della macchina (per es.
  • Page 30 HBH534*** Pos. Artikel-Nr. Bezeichnung Stück 10986046 EOHO-00534-001 8mm NYLEX Hose (600mm long) 10986047 EOHO-00534-002 1/4 BSP 1/4 Brass Elbow 10986775 EOHO-00534-002a 8mm ¼ BSP Hosetail 10986776 EOHO-00534-002b RECTUS 21 Female Coupler 10986777 EOHO-00534-002c RECTUS 21 Male 1¼ BSP 10986778 EOHO-00534-002d ¼...
  • Page 32 HBH534*** Artikel-Nr. Bezeichnung Stück 971688 01I1-05010-00 5x10mm Hex Bolts 13 a 971953 01U1-05009-50 5mm Spring Washer 10986054 EOHO-00534-010 Belt Front Cover 971822 01I4-06016-21 6x16mm Countersunk Cap Screw 10986055 EOHO-00534-011 Outer Flange 10986056 EOHO-00534-012 Left-hand M8 Countersunk Cap Screw 10986057 EOHO-00534-013 M6x20mm Button Head Cap Screw 10986058 EOHO-00534-014...
  • Page 34 HBH534*** Pos. Artikel-Nr. Bezeichnung Stück 10986070 EOHO-00534-026 8mm NYLEX Hose (700mm long) 10986071 EOHO-00534-027 1/4 BSP 1/4 Hose Tail Elbow 10978653 01I4-05010-21 5x10mm Countersunk Cap Screw 10986072 EOHO-00534-028 Belt Cover 10986073 EOHO-00534-029 DAYCO 5PK0710 Belt 10986074 EOHO-00534-030 Motor Pulley 10986075 EOHO-00534-031 Main Body...
  • Page 36 HBH534*** Pos. Artikel-Nr. Bezeichnung Stück 971739 01I1-08030-11 Countersunk Cap Screw 8x30 10986076 EOHO-00534-032 Pipe Handle Arm 971737 01I1-08025-11 8x25mm Cap Screw 971752 01I1-08016-11 8x16mm Cap Screw 971630 01F1-08000-50 8mm Spring Washer 10986077 EOHO-00534-033 Pipe Handle (with rubber) 979282 01I1-08012-11 8x12mm Hex Bolt 971630 01F1-08000-50 8mm Spring Washer...
  • Page 38 HBH534*** Zeichnungs-Nr. Artikel-Nr. Bezeichnung Stück 10986079 EOHO-00534-035 Hydraulic Assembly (in) 10986080 EOHO-00534-036 Hydraulic Motor 10986081 EOHO-00534-037 Hydraulic Assembly (out) 10977649 0000-60149-13 Trigger Cover 10986082 EOHO-00534-038 Valve Bblock 10986083 EOHO-00534-039 Hydraulic Elbow 10977376 EODP-6048784 Switch Handle 971630 01F1-08000-50 8mm Spring Washer 971904 01S1-08080-00 8x80mm Hex Bolt...

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