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Contents
Safety ........................................................................... 4
General Safety......................................................... 4
Sound Power Level .................................................. 4
Sound Pressure Level............................................... 4
Vibration Level ....................................................... 4
Safety and Instructional Decals ................................. 5
Setup ............................................................................ 9
1 Adjusting the Control Arm Position........................10
2 Removing the Shipping Blocks and Pins ..................10
3 Installing Rear Weights .........................................11
Compliance........................................................12
Compliance........................................................12
6 Adjusting the Carrier Frame ..................................12
7 Adjusting the Roller Scraper (Optional) ...................13
8 Installing the Mulching Baffle (Optional) .................14
9 Preparing the Machine..........................................14
Product Overview .........................................................15
Controls ...............................................................15
Specifications ........................................................19
Attachments/Accessories........................................19
Before Operation ......................................................20
Before Operation Safety ..........................................20
Checking the Engine-Oil Level.................................21
Checking the Cooling System ...................................21
Checking the Hydraulic System ................................21
Filling the Fuel Tank ...............................................21
Checking the Tire Pressure ......................................22
Nuts .................................................................22
Adjusting the Height of Cut .....................................22
Breaking-in the Machine..........................................23
Bleeding the Fuel System .........................................23
Checking the Interlock Switches ...............................24
Checking the Blade Stopping Time............................24
Selecting a Blade.....................................................24
The Diagnostic Light ..............................................25
Changing the Counterbalance Settings.......................25
Choosing Accessories .............................................26
During Operation .....................................................27
During Operation Safety .........................................27
Starting and Stopping the Engine..............................28
Operating Tips ......................................................28
After Operation ........................................................29
After Operation Safety ............................................29
Identifying the Tie-Down Points ..............................29
Pushing or Towing the Machine................................30
Transporting the Machine........................................30
Loading the Machine ..............................................30
Maintenance .................................................................32
Recommended Maintenance Schedule(s) ......................32
Daily Maintenance Checklist ....................................33
Service Interval Chart .............................................34
Premaintenance Procedures ........................................34
Pre-Maintenance Safety...........................................34
Raising the Machine................................................35
Lubrication ...............................................................35
Greasing the Bearings and Bushings ..........................35
Engine Maintenance ..................................................37
Engine Safety.........................................................37
Servicing the Air Cleaner .........................................37
Servicing the Engine Oil..........................................38
Fuel System Maintenance ...........................................40
Servicing the Fuel System ........................................40
Servicing the Water Separator...................................41
Servicing the Fuel-Pickup Tube ................................41
Bleeding Air from the Fuel Injectors..........................41
Electrical System Maintenance ....................................42
Electrical System Safety...........................................42
Servicing the Battery...............................................42
Replacing the Fuses ................................................42
Drive System Maintenance .........................................43
Adjusting the Traction Drive for Neutral....................43
Adjusting the Rear Wheel Toe-in ..............................43
Cooling System Maintenance ......................................44
Checking the Cooling System ...................................44
Removing Debris from the Cooling System ................44
Brake Maintenance ....................................................45
Adjusting the Parking Brakes....................................45
Adjusting the Parking-Brake Latch ............................46
Belt Maintenance ......................................................46
Tensioning the Alternator Belt .................................46
Hydraulic System Maintenance ....................................47
Checking the Hydraulic Fluid Level ...........................47
Changing the Hydraulic Fluid...................................48
Replacing the Hydraulic Filters .................................48
Checking the Hydraulic Lines and Hoses....................49
Testing the Pressure in the Hydraulic System...............49
Hydraulic Valve Solenoid Functions ..........................49
Cutting Deck Maintenance ..........................................49
Unit ..................................................................49
Unit ..................................................................50
Blade Maintenance .....................................................50
Blade Safety...........................................................50
Servicing the Blade Plane.........................................50
Removing and Installing a Blade ...............................51
Inspecting and Sharpening the Blade .........................52
Miscellaneous Maintenance .........................................53
Servicing the Front Roller ........................................53
Storage ........................................................................54
Preparing the Machine for Storage ............................54
Cutting Deck .........................................................54
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