General International BS5205 Setup And Operation Manual page 13

5. Locate the motor adjusting knob (k, fig 11).
6. Loosen, but do not fully unscrew, the motor adjusting knob by rotating it
counter-clockwise.
7. Slide the kidney shaped hole of the lower pulley cover (l, fig 12) over the
shaft (y, fig 12) of the motor (Y, fig 12).
NOTE: The motor rests on a hinge.
8. Raise the motor to allow for the needed slack to place the pulley cover
onto the worm gear shaft.
9. Slide the round hole of lower pulley cover onto the worm gear shaft (fig
13).
1. Inside the pulley cover are 2 holes. These holes are used to mount the
pulley cover (fig 14)
2. Align hole #1 with the pre-drilled hole on the band saw.
3. Locate and slide an M6 rubber washer under both holes, 1 and 2, of the
pulley cover.
4. Locate 1 M6 x 12 cross head screw.
5. Screw the cross head (Phillips) screw through hole #1 and the rubber
washer, fully securing the pulley cover in place.
6. Re-insert the M4 x 8 screw in hole #2 and through the rubber washer.
This screw was removed in step 4 of this section.
7. Locate the motor pulley and worm gear pulley.
8. Locate the 2 M8 x 12 set screws; 1 in the motor pulley (ss, fig 15) and 1
in the worm gear pulley (ss, fig 16).
9. Place the motor pulley onto the motor shaft and align the set screw (ss,
fig 17) of the motor pulley with the flatted surface of the motor shaft (f,
fig 17).
10. Place the worm gear pulley onto the worm gear shaft and align the set
screw of the worm gear pulley (ss, fig 17) with the flatted surface of the
worm gear shaft (f, fig 17).
NOTE: In fig 17, the pulley cover has been removed for clarity.
11. Raise and lower each pulley until they are visually flush with each other.
12. Fully tighten both of the set screws with the provided hex wrench.
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